Five-dimensional space adjustment guide mechanism
Patent Information
- Application Number
- CN202522545589.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-30
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-30
AI Technical Summary
[0005]为了克服现有技术的不足,解决现有检测设备难以满足在三维空间甚至更高维度空间内对检测设备进行灵活调节的问题,本实用新型提供了一种五维空间调节导向机构
[0016]1、本装置能够实现上下移动、水平旋转、倾斜角度调整等五个维度的调节,大大提高了检测设备的灵活性和适用性,能够满足复杂工业检测和精密测量的需求,且采用焊接、螺钉连接、锁紧螺栓等多种连接和固定方式,确保各个部件之间的连接牢固可靠,在调节过程中不易出现晃动和偏移,保证了检测结果的准确性。
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Figure CN224921218U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic aluminum technology, and in particular to a five-dimensional spatial adjustment and guiding mechanism. Background Technology
[0002] In industrial production and precision measurement processes, it is often necessary to adjust the position and angle of the testing equipment in multiple dimensions and with high precision to meet the needs of different testing tasks. Most existing guiding mechanisms have simple structures and limited adjustment dimensions, making it impossible to achieve precise adjustment in complex spaces. In the aluminum electrolysis industry, the casting of molten iron between carbon block anodes and steel claws is achieved. To realize unmanned and intelligent casting, specific environments (high temperature) and specific needs (narrow space) are required.
[0003] Existing six-axis robots can perform actions, but due to high-temperature environments and space limitations, there is an urgent need to design a five-dimensional spatial adjustment and guidance mechanism, which is a simple mechanical structure that can be manually adjusted to meet the measurement and guidance requirements in specific directions.
[0004] To address this issue, a five-dimensional spatial adjustment and guidance mechanism is proposed. Utility Model Content
[0005] In order to overcome the shortcomings of existing technologies and solve the problem that existing detection equipment is difficult to flexibly adjust in three-dimensional space or even higher-dimensional space, this utility model provides a five-dimensional space adjustment guide mechanism.
[0006] This utility model is achieved using the following technical solution:
[0007] A five-dimensional spatial adjustment and guiding mechanism includes a detection main support, which is a cylinder, and a bottom column connecting block is provided at the bottom of the detection main support. The upper surface of the bottom column connecting block is welded and fixed to the detection main support.
[0008] The main detection support is fitted with a secondary detection support, which is L-shaped. One end of the secondary detection support is provided with an end cap, which is fixedly connected to the secondary detection support by screws. The other end is provided with a side-mounted hollow rotating platform, which can rotate 360 degrees on the side-mounted hollow rotating platform.
[0009] The detection sub-support is equipped with a casting detection box at one end of the end cap.
[0010] The side-mounted hollow rotating platform is sleeved on the main testing support and can move up and down on the main testing support. The lower outer peripheral wall of the side-mounted hollow rotating platform is provided with locking bolts, which fix the side-mounted hollow rotating platform to the main testing support.
[0011] A testing bracket seat is provided between the casting testing box and the testing sub-support. The casting testing box is fixedly connected to the testing sub-support through the testing bracket seat. The testing bracket seat includes two symmetrical guide plates and two guide side plates. An adjustment groove is provided on the guide plate. A locking pin passes through the adjustment groove. The locking pin passes through the testing sub-support and the guide plate, and installs the guide plate on the testing sub-support.
[0012] The guide side plate is fixed to the side of the guide plate, and the guide plate is also provided with a set screw, which fixes the detection bracket seat to the detection sub-bracket.
[0013] The casting test box has two symmetrical test box side plates on both sides. The upper end of the test box side plate is provided with an ear plate. The guide side plate is provided with an arc groove. The arc groove is provided with a fastening bolt. The test box side plate and the guide side plate are fixedly connected by the fastening bolt. The installation angle of the casting test box can be adjusted by the arc groove.
[0014] The side plate of the testing box is provided with an arc-shaped groove, and the inside of the casting testing box is provided with a testing device. The testing device is fixed to the inner wall of the side plate of the testing box by bolts, and the installation angle of the testing device can be adjusted through the arc-shaped groove.
[0015] The present invention has the following advantages over the prior art:
[0016] 1. This device can achieve adjustment in five dimensions, including vertical movement, horizontal rotation, and tilt angle adjustment, which greatly improves the flexibility and applicability of the testing equipment. It can meet the needs of complex industrial testing and precision measurement. Moreover, it adopts multiple connection and fixing methods such as welding, screw connection, and locking bolts to ensure that the connection between each component is firm and reliable. It is not easy to shake or shift during the adjustment process, thus ensuring the accuracy of the test results. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is an enlarged schematic diagram of a partial structure of this utility model;
[0019] In the diagram: 1. Main testing support; 2. Secondary testing support; 3. Rotary fixed support; 4. Bottom column connecting block; 5. Testing support base; 51. Guide plate; 52. Locking column; 53. Guide side plate; 6. End cover; 7. Cast testing box; 71. Testing box side plate; 8. Locking bolt; 9. Ear plate; 10. Adjustment groove; 11. Set screw; 12. Side-mounted hollow rotating platform. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] like Figures 1 to 2 As shown, a five-dimensional spatial adjustment guide mechanism includes a detection main support 1, which is the basic support component of the entire guide mechanism. The detection main support 1 is a cylinder, which has good mechanical properties and can withstand large loads, while facilitating the installation and adjustment of other components. The bottom of the detection main support 1 is provided with a bottom column connecting block 4, and the upper surface of the bottom column connecting block 4 is welded and fixed to the detection main support 1. The welding connection method has the advantages of high connection strength and good sealing, which can ensure a stable connection between the bottom column connecting block 4 and the detection main support 1, providing reliable support for the entire guide mechanism.
[0023] The main detection support 1 is fitted with a secondary detection support 2, which is L-shaped. The L-shaped design allows the secondary detection support 2 to install other components in different directions, providing a structural basis for multi-dimensional adjustment. One end of the secondary detection support 2 is provided with an end cap 6, which is fixedly connected to the secondary detection support 2 by screws. The screw connection method facilitates disassembly and installation, and makes it convenient to maintain and repair the inside of the secondary detection support 2. The other end is provided with a side-mounted hollow rotating platform 12, on which the secondary detection support 2 can rotate 360 degrees. This rotation function allows the detection equipment to be adjusted in all directions in the horizontal direction to meet the needs of different detection angles.
[0024] The detection sub-support 2 is provided with a casting detection box 7 at one end of the end cover 6.
[0025] The side-mounted hollow rotating platform 12 is fitted onto the main inspection support 1 and can move up and down on the main inspection support 1. This design allows the inspection equipment to rotate not only horizontally but also vertically, further increasing the adjustment dimensions. A locking bolt 8 is provided on the lower outer peripheral wall of the side-mounted hollow rotating platform 12, which secures the side-mounted hollow rotating platform 12 to the main inspection support 1. This ensures that the side-mounted hollow rotating platform 12 will not move unexpectedly after being adjusted to a suitable position, guaranteeing the stability of the inspection equipment.
[0026] A testing bracket seat 5 is provided between the casting testing box 7 and the testing sub-support 2. The casting testing box 7 is fixedly connected to the testing sub-support 2 through the testing bracket seat 5. The testing bracket seat 5 includes two symmetrical guide plates 51 and two guide side plates 53. The guide plates 51 are provided with adjustment grooves 10. Locking pins 52 are inserted into the adjustment grooves 10. The locking pins 52 pass through the testing sub-support 2 and the guide plates 51, thus installing the guide plates 51 on the testing sub-support 2. This installation method allows the guide plates 51 to be adjusted within a certain range to adapt to different installation requirements.
[0027] The guide side plate 53 is fixed to the side of the guide plate 51. The guide plate 51 is also provided with a set screw 11, which fixes the detection bracket seat 5 to the detection sub-bracket 2.
[0028] The casting inspection box 7 has two symmetrically arranged inspection box side plates 71 on both sides. Each inspection box side plate 71 has an ear plate 9 at its upper end. The guide side plate 53 has an arc-shaped groove, within which fastening bolts are installed. These bolts securely connect the inspection box side plates 71 and the guide side plate 53. The installation angle of the casting inspection box 7 can be adjusted via the arc-shaped groove. Due to the presence of the arc-shaped groove, the installation angle of the casting inspection box 7 can be adjusted by changing the position of the fastening bolts within the groove, thereby achieving angle adjustment of the inspection equipment in the tilt direction.
[0029] The side plate 71 of the testing box is provided with an arc-shaped groove. The casting testing box 7 contains a testing device, which is fixed to the inner wall of the side plate 71 of the testing box by bolts. The installation angle of the testing device can be adjusted through the arc-shaped groove. Similarly, the installation angle of the testing device can be adjusted through the arc-shaped groove to further meet the angle requirements of different testing tasks.
[0030] The working principle of this utility model is as follows: When in use, loosen the locking bolt 8 at the lower end of the side-mounted hollow rotating platform 12, move the side-mounted hollow rotating platform 12 up and down, and drive the entire detection sub-support 2 and the casting detection box 7 and detection device on it to move up and down. After adjusting to a suitable height, tighten the locking bolt 8 to fix the position.
[0031] Rotate the detection sub-support 2 directly to make it rotate 360 degrees on the side-mounted hollow rotating platform 12, and adjust the casting detection box 7 and the detection device to the required horizontal angle.
[0032] Loosen the fastening bolts on the guide side plate 53 that connect to the test box side plate 71. Adjust the position of the fastening bolts in the arc groove as needed to change the tilt angle of the cast test box 7. At the same time, adjust the installation angle of the test device in the arc groove of the test box side plate 71 according to the installation requirements of the test device. After the adjustment is completed, tighten the fastening bolts to fix the angle.
[0033] Through the above multi-dimensional adjustment operations, the detection device can be precisely adjusted to the appropriate detection position and angle to meet the needs of different industrial detection and precision measurement.
[0034] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A five-dimensional spatial adjustment and guiding mechanism, characterized in that, Includes a detection main support (1), the detection main support (1) is a cylinder, the bottom of the detection main support (1) is provided with a bottom column connecting block (4), and the upper surface of the bottom column connecting block (4) is welded and fixed to the detection main support (1); The main detection bracket (1) is fitted with a secondary detection bracket (2), which is "L" shaped. One end of the secondary detection bracket (2) is provided with an end cap (6), which is fixedly connected to the secondary detection bracket (2) by screws. The other end is provided with a side-mounted hollow rotating platform (12), which can rotate 360 degrees on the side-mounted hollow rotating platform (12). The detection sub-support (2) is provided with a casting detection box (7) at one end of the end cap (6).
2. The five-dimensional spatial adjustment and guiding mechanism according to claim 1, characterized in that: The side-mounted hollow rotating platform (12) is sleeved on the main detection support (1) and can move up and down on the main detection support (1). The lower outer peripheral wall of the side-mounted hollow rotating platform (12) is provided with locking bolts (8), which fix the side-mounted hollow rotating platform (12) on the main detection support (1).
3. A five-dimensional spatial adjustment and guiding mechanism according to claim 2, characterized in that: A testing bracket seat (5) is provided between the casting testing box (7) and the testing sub-support (2). The casting testing box (7) is fixedly connected to the testing sub-support (2) through the testing bracket seat (5). The testing bracket seat (5) includes two symmetrical guide plates (51) and two guide side plates (53). An adjustment groove (10) is provided on the guide plate (51). A locking pin (52) is inserted in the adjustment groove (10). The locking pin (52) passes through the testing sub-support (2) and the guide plate (51) to install the guide plate (51) on the testing sub-support (2). The guide side plate (53) is fixed to the side of the guide plate (51), and the guide plate (51) is also provided with a set screw (11), which fixes the detection bracket seat (5) on the detection sub-bracket (2).
4. A five-dimensional spatial adjustment and guiding mechanism according to claim 3, characterized in that: The casting test box (7) has two test box side plates (71) symmetrically arranged on both sides. The test box side plate (71) has an ear plate (9) at the upper end. The guide side plate (53) has an arc groove. The arc groove has a fastening bolt. The test box side plate (71) and the guide side plate (53) are fixedly connected by the fastening bolt. The installation angle of the casting test box (7) can be adjusted by the arc groove.
5. A five-dimensional spatial adjustment and guiding mechanism according to claim 4, characterized in that: The side plate (71) of the test box is provided with an arc groove, and the inside of the casting test box (7) is provided with a test device. The test device is fixed to the inner wall of the side plate (71) of the test box by bolts, and the installation angle of the test device can be adjusted by the arc groove.
