A pneumatic nail discharging production statistics device

Abstract

The utility model discloses a kind of pneumatic row nail production statistics devices, belong to row nail statistics technical field, the statistics device includes box and collection box, the box bottom end four corners are fixedly installed with universal wheel, the box inner wall both sides are fixedly installed with multiple limit strips, the collection box both sides are provided with the limit slot matched with the limit strip, the box inner wall bottom end is fixedly installed with multiple electronic scales, the electronic scale top end is fixedly installed support plate, the collection box bottom end is provided with the support slot matched with the support plate, the box outside is fixedly installed with multiple intelligent screens, multiple the electronic scale and multiple the intelligent screen one-to-one correspondence and electrically connected, this device can accurately count row nail quantity, facilitate to take and place collection box, lift smoothly, move flexibly, structure is stable and safe, improve production management efficiency.

Description

Technical Field

[0001] This utility model relates to the field of nail counting technology, and more specifically, to a pneumatic nail production counting device. Background Technology

[0002] In the production of pneumatic nail blocks, counting the number of products is a crucial aspect of production management and quality control. Current technologies often rely on manual counting or simple weighing followed by manual conversion, which is not only inefficient but also prone to inaccurate data due to human error, affecting production progress tracking and cost accounting. Furthermore, some automated counting devices suffer from complex structures and inconvenient operation; for example, the collection components are difficult to handle, interference can easily occur when multiple collection units are counting simultaneously, and they lack convenient movement and adjustment functions, making it difficult to adapt to the flexible needs of different production scenarios. In addition, existing devices are deficient in real-time display and intelligent processing of statistical data, failing to quickly provide operators with accurate production quantity information, thus limiting the timeliness and accuracy of production management. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a pneumatic nail production statistics device, which aims to improve the traditional nail quantity statistics method, which relies on manual counting or simple weighing and manual conversion. This method is not only inefficient, but also prone to inaccurate statistical data due to human error.

[0004] This utility model is implemented as follows: A pneumatic nail production and statistics device includes a box and a collection box. Universal wheels are fixedly installed at the four corners of the bottom of the box. Multiple limiting strips are fixedly installed on both sides of the inner wall of the box. Limiting grooves matching the limiting strips are provided on both sides of the collection box. Multiple electronic scales are fixedly installed at the bottom of the inner wall of the box. A support plate is fixedly installed at the top of each electronic scale. A support groove matching the support plate is provided at the bottom of the collection box. Multiple smart screens are fixedly installed on the outside of the box. Each electronic scale corresponds to and is electrically connected to one of the multiple smart screens.

[0005] In a preferred embodiment of this utility model, a plurality of guide wheels are installed on one side of the limiting strip, and the guide wheels are slidably connected to the inner wall of the limiting groove.

[0006] In a preferred embodiment of this utility model, the number of electronic scales and collection boxes are the same and correspond one-to-one. After the electronic scale measures the weight of the collection boxes, the quantity can be intelligently calculated through the smart screen.

[0007] In the preferred embodiment of this utility model, handles are symmetrically fixedly installed on the top of the collection box, and anti-slip textures are provided on the outer side of the handles.

[0008] In a preferred embodiment of this utility model, the box body is provided with multiple lifting frames, the bottom end of the collection box is provided with a lifting groove matching the lifting frame, multiple connecting plates are fixedly installed between two adjacent lifting frames, sliding grooves are provided on both sides of the inner wall of the box body, threaded rods are rotatably installed between the two sides of the inner wall of the sliding grooves, a sliding plate is threadedly installed on the threaded rods, one side of the sliding plate is fixedly connected to one side of the adjacent lifting frame, a drive assembly is installed at the bottom end of the threaded rods, the sliding plate is slidably connected to the inner wall of the sliding grooves, and two threaded rods are symmetrically arranged.

[0009] In a preferred embodiment of this utility model, the lifting frame is sleeved on the outside of the support plate, and a gap is provided between the inner wall of the lifting frame and the support plate, with the lifting frame and the support plate corresponding one-to-one.

[0010] In a preferred embodiment of this utility model, the drive assembly includes a first rotating shaft, a second rotating shaft, and a third rotating shaft. The first rotating shaft is fixedly installed at the bottom end of the threaded rod. The first side plate and the second side plate are symmetrically fixedly installed at the bottom end of the housing. The second rotating shaft is rotatably installed between the two first side plates. The third rotating shaft is rotatably installed between the two second side plates. A servo motor is installed at one end of the third rotating shaft. The first rotating shaft, the second rotating shaft, and the third rotating shaft are driven by a gear set. The servo motor is fixedly installed on one side of the second side plate. The output end of the servo motor passes through the second side plate and is fixedly connected to one end of the third rotating shaft.

[0011] In a preferred embodiment of this utility model, the gear set includes a first bevel gear, a second bevel gear, a worm gear, and a worm. The bottom end of the first rotating shaft passes through the housing and the first bevel gear is fixedly installed thereon. Both ends of the second rotating shaft pass through adjacent first side plates and the second bevel gear is fixedly installed thereon. The first bevel gear and the second bevel gear are meshed together. The worm is fixedly installed on the third rotating shaft, and the worm gear is fixedly installed on the second rotating shaft. The worm gear and the worm are connected in a transmission manner. A protective cover is installed at the bottom end of the housing, and the gear set is disposed inside the protective cover.

[0012] The beneficial effects of this utility model are: Improve statistical efficiency and accuracy: By setting a one-to-one correspondence between the electronic scale and the smart screen, after the electronic scale measures the total weight of the collection box and the internal nails, the smart screen can automatically calculate the quantity based on the preset weight of a single nail, eliminating the need for manual calculation, reducing human error, and greatly improving statistical efficiency and data accuracy.

[0013] Convenient collection box placement and removal: The limiting grooves on both sides of the collection box cooperate with the limiting strips on the inner wall of the box, and the limiting strips are equipped with guide wheels, which reduces the frictional resistance when the collection box is put in and taken out, making the operation more effortless; the handle and anti-slip texture design on the top of the collection box further facilitates the operator to pick up and put in the collection box.

[0014] Flexible adjustment and strong adaptability: The lifting frame structure can be raised and lowered under the drive of the drive component. Through the cooperation of the lifting frame and the lifting groove at the bottom of the collection box, the collection box can be easily raised or lowered, which is convenient for quick removal after the collection box is full. At the same time, it can adapt to the usage requirements of collection boxes of different specifications. The universal wheels at the bottom of the box allow the device to be moved flexibly to different production stations, enhancing the device's scene adaptability.

[0015] Stable structure and high safety: The drive component achieves transmission through a gear set (first bevel gear, second bevel gear, worm gear, worm), ensuring the smoothness and synchronization of the lifting process; the protective cover set outside the gear set can effectively protect the internal transmission components, reduce the impact of dust and impurities, and extend the service life of the device.

[0016] Intelligent and visual management: The intelligent screen displays statistical quantities in real time, allowing operators to intuitively grasp the production progress and providing timely and accurate data support for production scheduling and inventory management, which helps to improve the overall production management level. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a pneumatic nail production statistics device provided by an embodiment of the present invention; Figure 2 A schematic diagram of the disassembled structure of a pneumatic nail production statistics device is provided for an embodiment of this utility model; Figure 3 A schematic diagram of the internal structure of the box is provided for the embodiments of this utility model; Figure 4 A cross-sectional view of the housing is provided for the embodiment of this utility model; Figure 5 A schematic diagram of the drive component is provided for the embodiments of this utility model; Figure 6 A schematic diagram of the gear set is provided for the embodiment of this utility model.

[0019] In the diagram: 110 - Box body; 111 - Casters; 112 - Limiting strip; 113 - Electronic scale; 114 - Support plate; 115 - Smart screen; 116 - Guide wheel; 120 - Collection box; 130 - Lifting frame; 131 - Threaded rod; 132 - Slide plate; 140 - First pivot; 141 - Second pivot; 142 - Third pivot; 143 - First side plate; 144 - Second side plate; 145 - Servo motor. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please see Figures 1-4 This utility model provides a technical solution: a pneumatic nail production statistics device, including a box 110 and a collection box 120. Universal wheels 111 are fixedly installed at the four corners of the bottom of the box 110. Multiple limiting strips 112 are fixedly installed on both sides of the inner wall of the box 110. Limiting grooves matching the limiting strips 112 are provided on both sides of the collection box 120. Multiple electronic scales 113 are fixedly installed at the bottom of the inner wall of the box 110. A support plate 114 is fixedly installed at the top of each electronic scale 113. A support groove matching the support plate 114 is provided at the bottom of the collection box 120. Multiple smart screens 115 are fixedly installed on the outer side of the box 110. The multiple electronic scales 113 correspond one-to-one with the multiple smart screens 115 and are electrically connected.

[0022] In some specific implementations, multiple guide wheels 116 are installed on one side of the limiting strip 112. The guide wheels 116 are slidably connected to the inner wall of the limiting groove, which can effectively reduce the friction between the collection box 120 and the limiting strip 112 during the process of putting the collection box 120 into or taking out the box 110. This makes the operation of taking out and putting in the collection box 120 smoother and less laborious, reduces the difficulty of operation, and also reduces the wear between parts and extends the service life of the device.

[0023] In some specific implementation schemes, the number of electronic scales 113 and collection boxes 120 are the same and correspond one-to-one. After the electronic scales 113 measure the weight of the collection boxes 120, the quantity can be intelligently calculated via the smart screen 115. Based on this, the electronic scales 113 transmit the measurement data to the corresponding smart screen 115. The smart screen 115 can automatically calculate the number of nails based on the preset weight of a single row of nails, realizing independent, fast and accurate statistics of the number of nails in each collection unit, meeting the need for simultaneous statistics of multiple groups of nails, and improving the efficiency and targeting of the statistics.

[0024] In some specific implementation schemes, handles are symmetrically fixed to the top of the collection box 120. The outer side of the handles is provided with anti-slip textures, providing operators with convenient leverage points for picking up and placing the collection box 120, making operation more convenient and effortless. At the same time, the anti-slip textures on the outer side of the handles increase the friction between the hand and the handle, effectively preventing slippage when picking up and placing the collection box 120, thus improving operational safety and stability. This effect is particularly noticeable when the collection box 120 is filled with a large amount of nails.

[0025] Please see Figures 4-6 The housing 110 contains multiple lifting frames 130. The bottom of the collection box 120 has a lifting groove matching the lifting frames 130. Multiple connecting plates are fixedly installed between adjacent lifting frames 130. Sliding grooves are provided on both sides of the inner wall of the housing 110. Threaded rods 131 are rotatably installed between the two sides of the inner wall of the sliding grooves. Slide plates 132 are threaded onto the threaded rods 131. One side of the slide plate 132 is fixedly connected to one side of an adjacent lifting frame 130. A drive assembly is installed at the bottom of the threaded rods 131, and the slide plate 132 is slidably connected to the inner wall of the sliding groove. Two threaded rods 131 are symmetrically arranged. This structure allows the collection box 120 to be raised to a height for easy removal after being filled with nails, avoiding the inconvenience of operators bending over or reaching deep into the housing 110 to retrieve items, thus improving operational convenience. The connecting plate between adjacent lifting frames 130 enhances the integrity and stability of the lifting structure. The sliding connection between the slide plate 132 and the slide groove, as well as the symmetrical arrangement of the two threaded rods 131, ensures the smoothness of the lifting process and prevents the collection box 120 from tilting or shaking.

[0026] In some specific implementation schemes, the lifting frame 130 is fitted onto the outside of the support plate 114, and a gap is provided between the inner wall of the lifting frame 130 and the support plate 114. The lifting frame 130 and the support plate 114 correspond one-to-one, ensuring that each collection box 120 can accurately cooperate with the corresponding support plate 114 when it is lifted or supported by the lifting frame 130, and ensuring that the accuracy of the electronic scale 113 in measuring the weight of the collection box 120 is not affected by the lifting structure.

[0027] In some specific implementations, the drive assembly includes a first rotating shaft 140, a second rotating shaft 141, and a third rotating shaft 142. The first rotating shaft 140 is fixedly installed at the bottom end of the threaded rod 131. The first side plate 143 and the second side plate 144 are symmetrically fixedly installed at the bottom end of the housing 110. The second rotating shaft 141 is rotatably installed between the two first side plates 143, and the third rotating shaft 142 is rotatably installed between the two second side plates 144. A servo motor 145 is installed at one end of the third rotating shaft 142. The first rotating shaft 140, the second rotating shaft 141, and the third rotating shaft 142 are driven by a gear set. The servo motor 145 is fixedly installed on one side of the second side plate 144. The output end of the servo motor 145 passes through the second side plate 144 and is fixedly connected to one end of the third rotating shaft 142, ensuring the smoothness of the transmission process and making the lifting action of the lifting frame 130 precise and controllable, thereby improving the stability and safety of the device operation.

[0028] In some specific implementations, the gear set includes a first bevel gear, a second bevel gear, a worm gear, and a worm. The bottom end of a first rotating shaft 140 passes through the housing 110 and is fixedly mounted with the first bevel gear. Both ends of a second rotating shaft 141 pass through adjacent first side plates 143 and are fixedly mounted with the second bevel gear. The first and second bevel gears mesh with each other. A worm gear is fixedly mounted on a third rotating shaft 142, and a worm gear is fixedly mounted on the second rotating shaft 141. The worm gear and worm are connected by a transmission mechanism. A protective cover is installed at the bottom of the housing 110, and the gear set is housed within the protective cover. The worm gear transmission has a self-locking property, enabling the lifting frame 130 to remain stably at any height, preventing it from falling under load and improving the safety of the device. The protective cover installed at the bottom of the housing 110 encloses the gear set, effectively preventing dust and debris from entering the gear set, avoiding gear wear or jamming, extending the service life of the gear set, and ensuring the reliability of the transmission.

[0029] Working principle: First, the device can be moved to a suitable position using the casters 111 at the bottom of the housing 110. The produced pneumatic nails are placed into the collection box 120. The collection box 120 is placed into the housing 110 through the limiting grooves on both sides that match the limiting strips 112 on the inner wall of the housing 110. The guide wheels 116 on the limiting strips 112 reduce the friction when the collection box 120 is placed, making it easier to place. The support groove at the bottom of the collection box 120 matches the support plate 114 at the top of the electronic scale 113. The electronic scale 113 measures the total weight of the collection box 120 and the nails inside. Since the electronic scale 113 corresponds one-to-one with the smart screen 115 and is electrically connected, the electronic scale 113 transmits the weight information to the corresponding smart screen 115. The system intelligently calculates and displays the number of nails based on the preset weight of a single nail. When the collection box 120 needs to be removed, the servo motor 145 is activated, which drives the third rotating shaft 142 to rotate. The third rotating shaft 142 drives the second rotating shaft 141 to rotate through the cooperation of a worm gear and a worm wheel. The rotation of the second rotating shaft 141 drives the two first rotating shafts 140 to rotate relative to each other through the cooperation of the first bevel gear and the second bevel gear. The first rotating shaft 140 drives the threaded rod 131 to rotate, causing the slide plate 132, which is threaded onto the threaded rod 131, to slide along the slide groove. The slide plate 132 drives the lifting frame 130 connected to it to rise and fall. The lifting frame 130 drives the collection box 120 to rise and fall through the cooperation of the lifting groove at the bottom of the collection box 120. Finally, the collection box 120 is removed by the handle.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pneumatic nail production statistics device, characterized in that, The device includes a housing and a collection box. The housing is equipped with casters at its four bottom corners. Multiple limiting strips are fixedly installed on both sides of the inner wall of the housing. The collection box has limiting grooves on both sides that match the limiting strips. Multiple electronic scales are fixedly installed at the bottom of the inner wall of the housing. A support plate is fixedly installed at the top of each electronic scale. The collection box has a support groove at its bottom that matches the support plate. Multiple smart screens are fixedly installed on the outer side of the housing. Each electronic scale corresponds to and is electrically connected to one of the multiple smart screens.

2. The pneumatic nail production statistics device according to claim 1, characterized in that, Multiple guide wheels are installed on one side of the limiting strip, and the guide wheels are slidably connected to the inner wall of the limiting groove.

3. The pneumatic nail production statistics device according to claim 1, characterized in that, The number of electronic scales and the number of collection boxes are the same and they correspond one-to-one.

4. The pneumatic nail production statistics device according to claim 1, characterized in that, Handles are symmetrically fixed to the top of the collection box.

5. The pneumatic nail production statistics device according to claim 1, characterized in that, The box contains multiple lifting frames, and the bottom of the collection box has a lifting groove that matches the lifting frame. Multiple connecting plates are fixedly installed between two adjacent lifting frames. Sliding grooves are provided on both sides of the inner wall of the box. A threaded rod is rotatably installed between the two sides of the inner wall of the sliding groove. A sliding plate is threaded onto the threaded rod. One side of the sliding plate is fixedly connected to one side of the adjacent lifting frame. A drive assembly is installed at the bottom of the threaded rod.

6. The pneumatic nail production statistics device according to claim 5, characterized in that, The lifting frame is fitted onto the outside of the support plate, and a gap is provided between the inner wall of the lifting frame and the support plate.

7. A pneumatic nail production statistics device according to claim 5, characterized in that, The drive assembly includes a first rotating shaft, a second rotating shaft, and a third rotating shaft. The first rotating shaft is fixedly installed at the bottom end of the threaded rod. The first side plate and the second side plate are symmetrically fixedly installed at the bottom end of the housing. The second rotating shaft is rotatably installed between the two first side plates. The third rotating shaft is rotatably installed between the two second side plates. A servo motor is installed at one end of the third rotating shaft. The first rotating shaft, the second rotating shaft, and the third rotating shaft are driven by a gear set.

8. A pneumatic nail production statistics device according to claim 7, characterized in that, The gear set includes a first bevel gear, a second bevel gear, a worm gear, and a worm. The bottom end of the first rotating shaft passes through the housing and the first bevel gear is fixedly installed thereon. Both ends of the second rotating shaft pass through the adjacent first side plates and the second bevel gear is fixedly installed thereon. The first bevel gear and the second bevel gear are meshed together. The worm is fixedly installed on the third rotating shaft, and the worm gear is fixedly installed on the second rotating shaft. The worm gear and the worm are connected in a transmission manner.

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