A high-precision sensor housing

CN224921300UActive Publication Date: 2026-10-30SUZHOU LEMANS SENSOR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522271710.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-10-30
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0004]上述装置将外壳拆分为壳体边框与两个盖板,先将线路板安装于壳体边框内部并完成多个引脚焊接,随后在盖板焊接前对内部线路板进行测试,以便在盖板安装前及时更换问题器件,确认无误后再焊接盖板,这种结构虽能通过前置测试减少不良品,但在盖板焊接过程中所产生的高温易导致已焊接的引脚出现虚焊或脱焊,同时,若盖板焊接后内部线路板再次发生故障,拆卸维修需破坏焊接结构,极易对传感器外壳造成损伤,鉴于此,我们提供了一种高精度传感器的外壳

Benefits of technology

[0014]一、本实用新型在通过螺栓将线路板安装在安装隔板上方,并完成多个引脚与线路板的引脚焊接之后,可对边框内部的线路板进行测试,确认线路板一切正常后,将盖板表面的定位插件对准边框顶面的卡槽插入,将盖板与边框进行安装,有效避免高温导致极点虚焊、脱焊等问题。

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Abstract

The utility model discloses a high accuracy sensor's shell relates to sensor shell technical field, including the frame, the frame both ends all are provided with a plurality of apron, and apron bottom surface adds a plurality of positioning inserts, a plurality of positioning inserts outer wall one side all add warping card piece, and positioning insert and warping card piece are located frame inside both sides, the frame inside both sides all are seted up a plurality of card groove, and the card groove inner wall one side adds the guide rail, the utility model discloses through bolt installs the circuit board on the installation baffle top, and completes a plurality of pin and the pin welding of circuit board after, can test the circuit board in the frame, confirms that the circuit board is all normal, and the positioning insert on apron surface is inserted into the card slot on the frame top surface, installs apron and frame, effectively avoids high temperature and leads to the problem such as virtual soldering, unsoldering of pole, only needs to press warping card piece in the subsequent maintenance process, can take down apron.
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Description

Technical Field

[0001] This utility model relates to the field of sensor housing technology, specifically a housing for a high-precision sensor. Background Technology

[0002] Thermocouple sensors work on the Seebeck effect, which states that when two metals are at contact, the different rates of electron diffusion at the contact point lead to charge accumulation and the formation of a thermoelectric potential. The greater the temperature difference, the higher the potential value. Thermocouple sensors are widely used in high-temperature furnaces and heat treatment equipment in industrial production, and are also commonly used in temperature monitoring in energy, chemical, and metallurgical industries. Thermocouple sensors have a wide measurement range, fast response speed, simple structure, and low cost.

[0003] According to the search, Chinese patent document, publication number CN218600714U, discloses a sensor housing that facilitates the replacement of components on the circuit board during debugging, while also ensuring the safety of other components. It includes a frame-type housing and two cover plates. The inner sides of the two cover plates are respectively provided with contoured protrusions that mate with the opening of the housing. The two long side walls inside the housing are respectively provided with bosses supporting the circuit board, and the two short side walls inside the housing are respectively provided with pins.

[0004] The aforementioned device splits the housing into a housing frame and two cover plates. First, the circuit board is installed inside the housing frame and multiple pins are soldered. Then, the internal circuit board is tested before the cover plates are soldered to allow for timely replacement of faulty components before cover plate installation. The cover plates are then soldered only after confirmation that everything is correct. Although this structure can reduce defective products through pre-testing, the high temperature generated during cover plate soldering can easily cause the soldered pins to have poor solder joints or detach. At the same time, if the internal circuit board fails again after the cover plates are soldered, disassembly and repair require breaking the soldered structure, which can easily damage the sensor housing. In view of this, we provide a housing for a high-precision sensor. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a housing for a high-precision sensor.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a housing for a high-precision sensor, including a frame, with multiple cover plates at both ends of the frame, and multiple positioning plugs added to the bottom surface of the cover plates. A warped clip is added to one side of the outer wall of each of the multiple positioning plugs, and the positioning plugs and the warped clips are located on both sides inside the frame. Multiple slots are opened on both sides inside the frame, and a guide rail is added to one side of the inner wall of the slots.

[0007] As described above, multiple pins are fixedly connected to both sides of the outer wall of the frame, and one end of each of the multiple pins extends to a pole, and the multiple poles are respectively located on both sides of the inner cavity of the frame.

[0008] As mentioned above, a mounting partition is added to the center of the inner wall of the frame, and the top surface of the mounting partition has multiple threaded holes.

[0009] As mentioned above, the height of the mounting partition is lower than the height of the extreme point, and multiple corner bracing plates are added between the bottom surface of the mounting partition and the inner wall of the frame.

[0010] As described above, the outer wall of the guide rail penetrates the center of the positioning plug-in, and the outer wall of the guide rail is slidably connected to the center of the positioning plug-in.

[0011] The aforementioned warped clip is integrally machined from metal material and has a certain elastic deformation capability.

[0012] As described above, the warped clip is embedded inside the slot, and one end of the warped clip is tightly fitted against the inner wall of the slot.

[0013] Compared with existing technologies, the housing of this high-precision sensor has the following advantages:

[0014] 1. After the circuit board is installed on the mounting plate with bolts and multiple pins are soldered to the pins of the circuit board, the circuit board inside the frame can be tested. After confirming that the circuit board is normal, the positioning plug on the surface of the cover plate is aligned with the slot on the top surface of the frame and inserted to install the cover plate and the frame. This effectively avoids problems such as poor soldering and desoldering caused by high temperature.

[0015] Second, this utility model, through the cooperation of the warp clip and the slot, allows the cover plate to be removed by simply pressing the warp clip inward to release the obstruction during subsequent maintenance, without damaging the original structure of the frame or cover plate, thus avoiding damage to the sensor housing caused by disassembling the cover plate during maintenance.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a top view of the frame of this utility model;

[0019] Figure 3 This is a partial three-dimensional structural diagram of the cover plate of this utility model;

[0020] Figure 4 This is a side sectional view of the frame and cover plate of this utility model;

[0021] Figure 5 This is a side cross-sectional view of the frame of this utility model.

[0022] In the diagram: 1. Frame; 101. Slot; 102. Guide rail; 103. Pin; 1031. Pole; 104. Mounting partition; 1041. Threaded hole; 1042. Angle support plate;

[0023] 2. Cover plate; 201. Positioning plug; 202. Warped clip. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-5 As shown, this utility model provides a technical solution: a housing for a high-precision sensor, including a frame 1, with multiple cover plates 2 at both ends of the frame 1, and multiple positioning plugs 201 added to the bottom surface of the cover plates 2, with a warped clip 202 added to one side of the outer wall of each of the multiple positioning plugs 201, and the positioning plugs 201 and the warped clips 202 located on both sides inside the frame 1, with multiple slots 101 opened on both sides inside the frame 1, and a guide rail 102 added to one side of the inner wall of the slots 101.

[0026] After the circuit board is installed on the mounting partition 104 with bolts and multiple pins 103 are soldered to the pins 103 of the circuit board, the circuit board inside the frame 1 can be tested. After confirming that the circuit board is normal, the positioning plug 201 on the surface of the cover plate 2 is aligned with the slot 101 on the top surface of the frame 1 and inserted to install the cover plate 2 and the frame 1.

[0027] like Figure 2 As shown, multiple pins 103 are fixedly connected to both sides of the outer wall of the frame 1, and each of the multiple pins 103 has a pole 1031 extending from one end. The multiple poles 1031 are located on both sides of the inner cavity of the frame 1.

[0028] The Pole 1031 is built into the inner cavity of the frame 1 to avoid interference from the external environment to the connection point.

[0029] like Figure 2As shown, a mounting partition 104 is added to the center of the inner wall of the frame 1, and a plurality of threaded holes 1041 are opened on the top surface of the mounting partition 104.

[0030] Installing partition 104 divides the interior of frame 1 into two independent cavities to prevent interference between different modules.

[0031] like Figure 4 As shown, the mounting partition 104 is set at a height lower than the height of the pole 1031, and multiple corner bracing plates 1042 are added between the bottom surface of the mounting partition 104 and the inner wall of the frame 1.

[0032] The gusset plate 1042 can enhance the support strength of the mounting partition 104 and improve the load-bearing capacity of heavy components.

[0033] like Figure 4-5 As shown, the outer wall of the guide rail 102 penetrates the center of the positioning plug 201, and the outer wall of the guide rail 102 is slidably connected to the center of the positioning plug 201.

[0034] The guide rail 102 passes through the positioning plug 201, providing vertical constraint for the cover plate 2 and avoiding the offset and jamming problems that are easy to occur during manual assembly.

[0035] like Figure 3 As shown, the warped clip 202 is integrally machined from metal material, and the warped clip 202 has a certain elastic deformation capability.

[0036] The warped clip 202 has good elastic deformation properties, ensuring stable support with the inner wall of the slot 101 when engaged, and allowing the warped clip 202 to maintain its shape recovery ability after multiple disassemblies and reassemblies.

[0037] like Figure 4 As shown, the warped clip 202 is embedded inside the slot 101, and one end of the warped clip 202 is tightly fitted against the inner wall of the slot 101.

[0038] The structure of the warp clip 202 embedded in the slot 101 makes the engaging part of the warp clip 202 completely hidden inside the slot 101, avoiding accidental disengagement caused by external collisions.

[0039] It should be noted that: the inner wall of the slot 101 extends through the outer side of the frame 1, allowing the operator to directly push the warped piece 202 inside the frame 1 through the opening of the slot 101 on the outer side of the frame 1, so that the warped piece 202, which was originally pressed against the inner wall of the slot 101, deforms and detaches from the inner wall of the slot 101, so that the cover plate 2 can be smoothly pulled out.

[0040] Working principle: First, the sensor circuit board is fixed through the threaded hole 1041 on the top surface of the mounting partition 104. Then, the circuit board is soldered to the pole 1031 inside the frame 1. Next, the cover plate 2 is pushed along the guide rails 102 on both sides of the frame 1. As the cover plate 2 moves, the warped clip 202 on the outer wall of the positioning plug 201 deforms and temporarily contracts due to the pressure of the inner wall of the top of the slot 101. When fully pushed in, the warped clip 202 springs back open and abuts against the inner wall of the slot 101, realizing the mechanical locking of the cover plate 2 and the frame 1. During operation, the external device receives the detection signal transmitted by the circuit board through the pin 103. If maintenance is required, simply press the warped clip 202 to release the abutment, and the cover plate 2 can slide out along the guide rail 102.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A housing for a high-precision sensor, comprising a frame (1), characterized in that: Multiple cover plates (2) are provided at both ends of the frame (1), and multiple positioning plugs (201) are added to the bottom surface of the cover plate (2). A warping clip (202) is added to one side of the outer wall of each of the multiple positioning plugs (201). The positioning plugs (201) and the warping clips (202) are located on both sides inside the frame (1). Multiple slots (101) are opened on both sides inside the frame (1), and a guide rail (102) is added to one side of the inner wall of the slot (101).

2. The housing of a high-precision sensor according to claim 1, characterized in that: Multiple pins (103) are fixedly connected to both sides of the outer wall of the frame (1), and each of the multiple pins (103) has a pole (1031) extending from one end. The multiple poles (1031) are located on both sides of the inner cavity of the frame (1).

3. The housing of a high-precision sensor according to claim 2, characterized in that: The inner wall center of the frame (1) is provided with an additional mounting partition (104), and the top surface of the mounting partition (104) is provided with multiple threaded holes (1041).

4. The housing of a high-precision sensor according to claim 3, characterized in that: The mounting partition (104) is set at a height lower than that of the pole (1031), and multiple corner bracing plates (1042) are added between the bottom surface of the mounting partition (104) and the inner wall of the frame (1).

5. The housing of a high-precision sensor according to claim 1, characterized in that: The outer wall of the guide rail (102) penetrates the center of the positioning plug (201), and the outer wall of the guide rail (102) is slidably connected to the center of the positioning plug (201).

6. The housing of a high-precision sensor according to claim 1, characterized in that: The warped clip (202) is integrally machined from metal material and has elastic deformation capability.

7. The housing of a high-precision sensor according to claim 6, characterized in that: The warped clip (202) is embedded inside the slot (101), and one end of the warped clip (202) is tightly fitted against the inner wall of the slot (101).

Citation Information

Patent Citations

  • Sensor housing

    CN218600714U