A leak detection tool
Patent Information
- Application Number
- CN202522732135.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-24
AI Technical Summary
[0005]本实用新型目的在于,针对因现有工装带来的壳体测漏端口封堵不严、操作复杂、测试效率低,以及难以适配不同规格设备壳体的问题,提供一种测漏工装,能够有效提高壳体气密性的测试效率
本申请包括框架主体、测漏执行组件和测试调整组件。在使用时,框架主体内部承载产品,并通过测漏执行组件向产品的测漏端口充气;其中,框架主体内部承载的产品,可以为工控设备的壳体等。测试调整组件可以带动测漏执行组件远离或靠近产品的测漏端口,从而能够使得本申请能够根据产品测漏端口的实际位置,对测漏执行组件的位置进行适应性调整,进而能够使得本申请能够适应不同尺寸的壳体测漏;同时,根据本申请根据产品测漏端口的位置对测漏执行组件进行适应性调整,能够解决因产品测漏端口与测漏执行组件位置不匹配导致的封堵不严情况发生;本申请的操作便捷,能够有效提高测试效率。
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Figure CN224921382U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of equipment testing technology, specifically relating to a leak detection tool. Background Technology
[0002] In the manufacturing process of industrial control equipment, these devices often integrate multiple functions. Among them, the sealing performance of the equipment housing is a crucial indicator for ensuring the long-term stable operation of the equipment. Leaks in the housing can affect the normal operation of internal electronic components, thereby reducing the reliability and lifespan of the equipment.
[0003] Leak testing of equipment housings is generally performed using tooling. Most existing tooling uses manual sealing, which is prone to problems such as incomplete sealing of the leak testing ports and unstable inflation pressure. Manual sealing also suffers from low testing efficiency. Furthermore, the structure of existing tooling is relatively fixed, making it difficult to adapt to different specifications of equipment housings, and the testing operation is complex, which can easily lead to poor testing accuracy.
[0004] Therefore, existing leak detection equipment is insufficient to meet the demands of modern automated production for efficient and high-precision detection. Utility Model Content
[0005] The purpose of this invention is to address the problems of inadequate sealing of the leak test port, complex operation, low testing efficiency, and difficulty in adapting to different specifications of equipment housings caused by existing tooling, and to provide a leak test tooling that can effectively improve the testing efficiency of housing airtightness.
[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution: A leak detection fixture, including The main frame, internally used to support the product; A leak detection execution component is located inside the main frame body, and the leak detection execution component is used to inflate the leak detection port of the product; A test adjustment component is installed on the side of the main frame body. The test adjustment component is connected to the leak detection execution component, and the test adjustment component can move the leak detection execution component closer to or further away from the leak detection port of the product.
[0007] This application includes a frame body, a leak detection execution component, and a test adjustment component. In use, the product is carried inside the frame body, and air is injected into the leak detection port of the product through the leak detection execution component; the product carried inside the frame body can be a housing of industrial control equipment, etc. The test adjustment component can move the leak detection execution component away from or closer to the leak detection port of the product, thereby enabling this application to adaptively adjust the position of the leak detection execution component according to the actual position of the product's leak detection port, thus allowing this application to adapt to leak detection of housings of different sizes; simultaneously, by adaptively adjusting the leak detection execution component according to the position of the product's leak detection port, this application can solve the problem of incomplete sealing caused by mismatch between the product's leak detection port and the leak detection execution component; this application is easy to operate and can effectively improve testing efficiency.
[0008] Furthermore, the main frame body includes a first fixing block, a first side strip, a second fixing block, and a second side strip connected end to end.
[0009] The main frame consists of a first fixing block, a first side strip, a second fixing block, and a second side strip connected end to end. The entire main frame structure is simple and easy to process.
[0010] Furthermore, the first fixing block, the first side strip, the second fixing block, and the second side strip are detachably connected.
[0011] The first fixing block, the first side strip, the second fixing block, and the second side strip are all detachably connected, which can further improve the adaptability to products of different sizes and effectively solve the problem of the limited use environment of existing tooling.
[0012] Furthermore, the main frame body is provided with a reinforcing component for increasing the stability of the main frame structure. The reinforcing component includes a horizontal bar, a first connecting post and a second connecting post. One end of the horizontal bar is fixed to the first side bar through the first connecting post, and the other end of the horizontal bar is fixed to the second side bar through the second connecting post.
[0013] It should be understood that the frame structure, as the load-bearing component of the product, is the basis for leak detection. This application, by incorporating reinforcing components into the frame structure, effectively increases the strength and stability of the frame structure.
[0014] Furthermore, at least two reinforcing components are arranged side by side on the main frame.
[0015] The side-by-side arrangement of at least two reinforcing components can further improve the stability and structural strength of the main frame structure.
[0016] Furthermore, the crossbar, the first connecting post, and the second connecting post are detachably connected; and / or, The first connecting post is detachably connected to the first measuring strip. And / or, The second connecting post and the second side strip are detachably connected.
[0017] Based on the fact that the first fixing block, the first side strip, the second fixing block and the second side strip are all detachable, the connecting parts within the reinforcing assembly are further made detachable, which can further improve the adaptability to products of different sizes and effectively solve the problem of the limited use environment of existing tooling.
[0018] Furthermore, the leak detection execution component includes an inflation head, which has an inflation interface for connecting to an external device, and an inflation nozzle for connecting to the product's leak detection port.
[0019] By using the inflation interface and inflation nozzle on the inflation head, it is possible to effectively ensure that the leak detection execution component has the function of inflating the leak detection port of the product.
[0020] Furthermore, the test adjustment assembly is mounted on the outside of the first fixed block via an adjustment seat. The test adjustment assembly includes an adjustment screw, one end of which passes through the first fixed block and is connected to the leak detection execution assembly, and the adjustment screw is threadedly connected to the first fixed block.
[0021] A threaded connection effectively ensures that the test adjustment component can move the leak detection execution component closer to or further away from the leak detection port of the product, which is a preferred implementation method.
[0022] Furthermore, the axial direction of the adjusting screw is the same as the axial direction of the product's leak detection port.
[0023] By setting the axis in the same direction, the efficiency of the test adjustment component in adjusting the position of the leak detection execution component can be effectively guaranteed.
[0024] Furthermore, the test adjustment assembly also includes a limiting block, which is sleeved on the adjustment screw and can limit the thread stroke of the adjustment screw.
[0025] This application uses a limit block to restrict the travel of the adjustment screw, which ensures precise connection between the leak detection actuator and the product's leak detection port, while also preventing damage to the tooling or product due to over-adjustment of the adjustment screw, thereby improving leak detection accuracy and safety.
[0026] Furthermore, the leak detection execution component also includes a plug for sealing the non-leak detection port of the product; there are at least two adjustment components, one of which can move the inflation head closer to or away from the leak detection port of the product, and the other adjustment component can move the plug closer to or away from the non-leak detection port of the product.
[0027] When the product has multiple ports, this application can use a plug to seal the non-leak test port and use an inflation head to inflate the leak test port for leak testing.
[0028] Compared with the prior art, the beneficial effects of this utility model This application includes a frame body, a leak detection execution component, and a test adjustment component. In use, the product is carried inside the frame body, and air is injected into the leak detection port of the product through the leak detection execution component; the product carried inside the frame body can be a housing of industrial control equipment, etc. The test adjustment component can move the leak detection execution component away from or closer to the leak detection port of the product, thereby enabling this application to adaptively adjust the position of the leak detection execution component according to the actual position of the product's leak detection port, thus allowing this application to adapt to leak detection of housings of different sizes; simultaneously, by adaptively adjusting the leak detection execution component according to the position of the product's leak detection port, this application can solve the problem of incomplete sealing caused by mismatch between the product's leak detection port and the leak detection execution component; this application is easy to operate and can effectively improve testing efficiency.
[0029] The main frame consists of a first fixing block, a first side strip, a second fixing block, and a second side strip connected end-to-end. The overall frame structure is simple and easy to manufacture. Furthermore, the first fixing block, the first side strip, the second fixing block, and the second side strip are all detachable, further improving adaptability to products of different sizes and effectively solving the problem of limited application environments for existing tooling. Moreover, based on the detachable connections between the first fixing block, the first side strip, the second fixing block, and the second side strip, this application further makes the connecting parts within the reinforcing assembly detachable, further improving adaptability to products of different sizes and effectively solving the problem of limited application environments for existing tooling.
[0030] Furthermore, the frame structure, as the load-bearing component of the product, forms the basis for leak detection. This application, by incorporating reinforcing components into the frame structure, effectively increases the strength and stability of the frame structure.
[0031] In this application, the axis of the adjusting screw is the same as the axis of the product leak detection port, which can effectively ensure the efficiency of the test adjustment component in adjusting the position of the leak detection execution component.
[0032] In this application, the test adjustment component also includes a limiting block, which is sleeved on the adjustment screw and can limit the thread stroke of the adjustment screw. In use, by limiting the stroke of the adjustment screw using the limiting block, this application ensures precise docking between the leak detection execution component and the product's leak detection port, while also preventing damage to the tooling or product due to over-adjustment of the adjustment screw, thus improving leak detection accuracy and safety.
[0033] In this application, the leak detection execution component further includes a plug for sealing non-leak detection ports of the product, and at least two adjustment components. One adjustment component can move the inflation head closer to or away from the leak detection port of the product, and the other adjustment component can move the plug closer to or away from the non-leak detection port of the product. Therefore, in use, when the product has multiple ports, this application can seal the non-leak detection ports with the plug and inflate the leak detection ports with the inflation head to perform leak detection.
[0034] In summary, this application can solve the problems caused by existing tooling, such as inadequate sealing of the housing leak test port, complex operation, low testing efficiency, and difficulty in adapting to housings of different specifications, and can effectively improve the testing efficiency of housing airtightness. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the structure of Embodiment 1.
[0036] Figure 2 This is a schematic diagram of the structure of Embodiment 2.
[0037] Figure 3 This is a schematic diagram of the structure of embodiment 3.
[0038] Marked in the image: 1 - First fixed block; 2 - First test strip; 3 - Second fixing block; 4 - Second side strip; 5 - Plug; 6 - Inflation head; 7 - Adjusting screw; 8 - Limit block; 9 - Adjustment seat; 10 - First connecting post; 11 – Second connecting post; 12 - horizontal stripes. Detailed Implementation
[0039] The present invention will be further described in detail below with reference to experimental examples and specific embodiments. However, this should not be construed as limiting the scope of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.
[0040] Example 1 To address the problems of inadequate sealing of the leak test port, complex operation, low testing efficiency, and difficulty in adapting to different specifications of equipment housings caused by existing tooling, this embodiment 1 provides a leak test tooling that can effectively improve the testing efficiency of housing airtightness.
[0041] like Figure 1 As shown, the leak testing fixture provided in this embodiment 1 includes a frame body, a test adjustment component, and a leak testing execution component.
[0042] In use, the product is carried inside the frame body, and air is injected into the leak detection port of the product through the leak detection execution component. The product carried inside the frame body can be the housing of industrial control equipment, etc. The test adjustment component can move the leak detection execution component away from or closer to the leak detection port of the product, thus enabling this embodiment 1 to adaptively adjust the position of the leak detection execution component according to the actual position of the product's leak detection port. This allows this embodiment 1 to adapt to leak detection of housings of different sizes. Furthermore, by adaptively adjusting the leak detection execution component according to the position of the product's leak detection port, this embodiment 1 can solve the problem of incomplete sealing caused by mismatch between the product's leak detection port and the leak detection execution component. This embodiment 1 is easy to operate and can effectively improve testing efficiency.
[0043] In this embodiment 1, the frame body serves as the load-bearing element of the product and forms the basis for leak testing. Preferably, the frame body includes a first fixing block 1, a first side strip 2, a second fixing block 3, and a second side strip 4 connected end to end. The first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 constitute the frame body of the testing fixture, providing a basic installation and positioning for the product. The entire frame body structure is simple and easy to manufacture.
[0044] Furthermore, the first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 are all detachably connected, which can further improve the adaptability to products of different sizes, effectively solve the problem of the limited use environment of existing tooling, and expand the scope of tooling application.
[0045] In this embodiment 1, the leak detection execution component includes an inflation head 6, which has an inflation interface for connecting to an external device and an inflation nozzle for connecting to the product's leak detection port.
[0046] In this embodiment 1, the inflation interface and inflation nozzle on the inflation head 6 can effectively ensure that the leak detection execution component has the function of inflating the leak detection port of the product.
[0047] In this embodiment 1, the test adjustment component is installed on the outside of the first fixed block 1 via the adjustment seat 9. The test adjustment component includes an adjustment screw 7. One end of the adjustment screw 7 passes through the first fixed block 1 and is connected to the inflation head 6 of the leak detection execution component. The adjustment screw 7 is threadedly connected to the first fixed block 1.
[0048] The threaded connection effectively ensures that the test adjustment component can move the leak detection execution component closer to or away from the leak detection port of the product, which is a preferred embodiment of this Example 1.
[0049] More preferably, the axis of the adjusting screw 7 is the same as the axis of the product leak detection port, thereby effectively ensuring the efficiency of the test adjustment component when adjusting the position of the leak detection execution component.
[0050] The leak detection execution component also includes a plug 5 for sealing the non-leak detection port of the product; there are at least two adjustment components, one of which can move the inflation head 6 closer to or away from the leak detection port of the product, and the other adjustment component can move the plug 5 closer to or away from the non-leak detection port of the product.
[0051] When a product has multiple ports, in this embodiment 1, non-leakage testing ports can be sealed with plugs 5, and leak testing ports can be tested by inflating with air heads 6. During testing, gas at a specific pressure, such as dry air, is injected into the leak testing ports of the product through the air heads 6. The sealing performance is determined by detecting the amount of gas leakage, and the product's qualification is determined based on the leakage amount. Plugs 5 are used to seal ports on the product that do not require leak testing, thus ensuring that the leak testing gas flows only along a designated path.
[0052] The test adjustment assembly also includes a limit block 8, which is fitted onto the adjustment screw 7 to limit the thread stroke of the adjustment screw 7. The combination of the adjustment screw 7 and the limit block 8 enables a precise and controllable adjustment mechanism. The adjustment screw 7 can rotate within the adjustment seat 9 to achieve fine-tuning of its position, while the limit block 8 simultaneously limits the adjustment stroke. This ensures accurate docking between the test adjustment assembly and the test product, while also preventing over-adjustment that could damage the tooling or product, thus improving leak detection accuracy and safety.
[0053] To further assist those skilled in the art in understanding Embodiment 1, the following are the specific usage steps of Embodiment 1: The first step is to place the product to be tested stably inside the frame body, adjust the position of the product so that the non-leak test port of the product corresponds to the plug 5, and align the leak test port of the product with the corresponding port of the inflation head 6.
[0054] The second step is to adjust the position of the plug 5 by adjusting the adjusting screw 7 and use the limiting block 8 to prevent over-adjustment, so that the plug 5 seals the port on the product that does not require air inflation for leak testing, ensuring a tight seal.
[0055] The third step is to adjust the position of the inflation head 9 by adjusting the adjusting screw 7, and use the limit block 8 to prevent over-adjustment, so that the inflation head 9 is precisely connected to the inflation port of the product.
[0056] The fourth step is to connect the external inflation device to the inflation head 9 and inflate the product with the set pressure, such as 0.5MPa dry air according to the product standard, and maintain the pressure for a certain period of 30 seconds.
[0057] The fifth step is to use a gas leak detector to check for gas leaks around the product. If the leakage is within the standard allowable range, such as less than 5 mL / min, the casing is deemed to be airtight; otherwise, it is deemed to be unqualified.
[0058] This embodiment 1 can solve the problems caused by the existing tooling, such as poor sealing of the housing leak test port, complicated operation, low testing efficiency, and difficulty in adapting to housings of different specifications, and can effectively improve the testing efficiency of housing airtightness.
[0059] Example 2 To address the problems of inadequate sealing of the leak test port, complex operation, low testing efficiency, and difficulty in adapting to different specifications of equipment housings caused by existing tooling, this embodiment 2 provides a leak test tooling that can effectively improve the testing efficiency of housing airtightness.
[0060] like Figure 2 As shown, the leak testing fixture provided in this embodiment 2 includes a frame body, a test adjustment component, and a leak testing execution component.
[0061] In use, the product is carried inside the frame body, and air is injected into the leak detection port of the product through the leak detection execution component. The product carried inside the frame body can be the housing of industrial control equipment, etc. The test adjustment component can move the leak detection execution component away from or closer to the leak detection port of the product, thus enabling this embodiment 2 to adaptively adjust the position of the leak detection execution component according to the actual position of the product's leak detection port. This allows this embodiment 2 to adapt to leak detection of housings of different sizes. Simultaneously, the adaptive adjustment of the leak detection execution component according to the position of the product's leak detection port in this embodiment 2 can solve the problem of incomplete sealing caused by mismatch between the product's leak detection port and the leak detection execution component's position. This embodiment 2 is easy to operate and can effectively improve testing efficiency.
[0062] In this embodiment 2, the frame body serves as the load-bearing element of the product and forms the basis for leak testing. Preferably, the frame body includes a first fixing block 1, a first side strip 2, a second fixing block 3, and a second side strip 4 connected end to end. The first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 constitute the frame body of the test fixture, providing a basic installation and positioning for the product. The entire frame body structure is simple and easy to manufacture.
[0063] Furthermore, the first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 are all detachably connected, which can further improve the adaptability to products of different sizes, effectively solve the problem of the limited use environment of existing tooling, and expand the scope of tooling application.
[0064] In this embodiment 2, the frame body is provided with reinforcing components to increase the stability of the frame body structure, thereby effectively increasing the strength of the frame body structure and improving its stability.
[0065] In this embodiment 2, the reinforcing component may preferably include a horizontal bar 12, a first connecting post 10 and a second connecting post 11. One end of the horizontal bar 12 is fixed to the first side bar 2 through the first connecting post 10, and the other end of the horizontal bar 12 is fixed to the second side bar 4 through the second connecting post 11.
[0066] Preferably, at least two reinforcing components can be arranged side by side on the main frame, which can further improve the stability and structural strength of the main frame structure, provide certain support for the test product, and ensure the stable load-bearing capacity of the product in this embodiment 2.
[0067] More preferably, based on the fact that the first fixing block 1, the first side strip 2, the second fixing block 3 and the second side strip 4 are all detachably connected, the crossbar 12, the first connecting post 10 and the second connecting post 11 in the reinforcing component are also detachably connected, thereby further improving the adaptability to products of different sizes and effectively solving the problem of the single use environment of existing tooling; at the same time, it is also easier to assemble and maintain.
[0068] In this embodiment 2, the leak detection execution component includes an inflation head 6, which has an inflation interface for connecting to an external device and an inflation nozzle for connecting to the product's leak detection port.
[0069] In this embodiment 2, the inflation interface and inflation nozzle on the inflation head 6 can effectively ensure that the leak detection execution component has the function of inflating the leak detection port of the product.
[0070] In this embodiment 2, the test adjustment component is installed on the outside of the first fixed block 1 via the adjustment seat 9. The test adjustment component includes an adjustment screw 7. One end of the adjustment screw 7 passes through the first fixed block 1 and is connected to the inflation head 6 of the leak detection execution component. The adjustment screw 7 is threadedly connected to the first fixed block 1.
[0071] The threaded connection effectively ensures that the test adjustment component can move the leak detection execution component closer to or away from the leak detection port of the product, which is a preferred embodiment of this Example 2.
[0072] More preferably, the axis of the adjusting screw 7 is the same as the axis of the product leak test port, thereby effectively ensuring the efficiency of the test adjustment component when adjusting the position of the leak test execution component.
[0073] The leak detection execution component also includes a plug 5 for sealing the non-leak detection port of the product; there are at least two adjustment components, one of which can move the inflation head 6 closer to or away from the leak detection port of the product, and the other adjustment component can move the plug 5 closer to or away from the non-leak detection port of the product.
[0074] When a product has multiple ports, in this embodiment 2, non-leakage testing ports can be sealed with plugs 5, and leak testing ports can be tested by inflating with air heads 6. During testing, gas at a specific pressure, such as dry air, is injected into the leak testing ports of the product through the air heads 6. The sealing performance is judged by detecting the amount of gas leakage, and the product's qualification is determined based on the leakage amount. By sealing ports on the product that do not require leak testing with air heads 5, it is ensured that the leak testing gas flows only along the designated path.
[0075] The test adjustment assembly also includes a limit block 8, which is fitted onto the adjustment screw 7 to limit the thread stroke of the adjustment screw 7. The combination of the adjustment screw 7 and the limit block 8 enables a precise and controllable adjustment mechanism. The adjustment screw 7 can rotate within the adjustment seat 9 to achieve fine-tuning of its position, while the limit block 8 simultaneously limits the adjustment stroke. This ensures accurate docking between the test adjustment assembly and the test product, while also preventing over-adjustment that could damage the tooling or product, thus improving leak detection accuracy and safety.
[0076] To further assist those skilled in the art in understanding Embodiment 2, the following are the specific usage steps of Embodiment 2: The first step is to place the product to be tested stably inside the frame body, adjust the position of the product so that the non-leak test port of the product corresponds to the plug 5, and align the leak test port of the product with the corresponding port of the inflation head 6.
[0077] The second step is to adjust the position of the plug 5 by adjusting the adjusting screw 7 and use the limiting block 8 to prevent over-adjustment, so that the plug 5 seals the port on the product that does not require air inflation for leak testing, ensuring a tight seal.
[0078] The third step is to adjust the position of the inflation head 9 by adjusting the adjusting screw 7, and use the limit block 8 to prevent over-adjustment, so that the inflation head 9 is precisely connected to the inflation port of the product.
[0079] The fourth step is to connect the external inflation device to the inflation head 9 and inflate the product with the set pressure, such as 0.5MPa dry air according to the product standard, and maintain the pressure for a certain period of 30 seconds.
[0080] The fifth step is to use a gas leak detector to check for gas leaks around the product. If the leakage is within the standard allowable range, such as less than 5 mL / min, the casing is deemed to be airtight; otherwise, it is deemed to be unqualified.
[0081] This embodiment 2 can solve the problems caused by the existing tooling, such as poor sealing of the housing leak test port, complicated operation, low testing efficiency, and difficulty in adapting to housings of different specifications, and can effectively improve the testing efficiency of housing airtightness.
[0082] Example 3 To address the problems of inadequate sealing of the leak test port, complex operation, low testing efficiency, and difficulty in adapting to different specifications of equipment housings caused by existing tooling, this embodiment 3 provides a leak test tooling that can effectively improve the testing efficiency of housing airtightness.
[0083] like Figure 3 As shown, the leak testing fixture provided in this embodiment 3 includes a frame body, a test adjustment component, and a leak testing execution component.
[0084] In use, the product is carried inside the frame body, and air is injected into the leak detection port of the product through the leak detection execution component. The product carried inside the frame body can be the housing of industrial control equipment, etc. The test adjustment component can move the leak detection execution component away from or closer to the leak detection port of the product, thus enabling this embodiment 3 to adaptively adjust the position of the leak detection execution component according to the actual position of the product's leak detection port. This allows this embodiment 3 to adapt to leak detection of housings of different sizes. Simultaneously, the adaptive adjustment of the leak detection execution component according to the position of the product's leak detection port in this embodiment 3 can solve the problem of incomplete sealing caused by mismatch between the product's leak detection port and the leak detection execution component's position. This embodiment 3 is easy to operate and can effectively improve testing efficiency.
[0085] In this embodiment 3, the frame body serves as the load-bearing element of the product and forms the basis for leak testing. Preferably, the frame body includes a first fixing block 1, a first side strip 2, a second fixing block 3, and a second side strip 4 connected end to end. The first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 constitute the frame body of the testing fixture, providing a basic installation and positioning for the product. The entire frame body structure is simple and easy to manufacture.
[0086] Furthermore, the first fixing block 1, the first side strip 2, the second fixing block 3, and the second side strip 4 are all detachably connected, which can further improve the adaptability to products of different sizes, effectively solve the problem of the limited use environment of existing tooling, and expand the scope of tooling application.
[0087] In this embodiment 3, the frame body is provided with reinforcing components to increase the stability of the frame body structure, thereby effectively increasing the strength of the frame body structure and improving its stability.
[0088] In this embodiment 3, the reinforcing component may preferably include a horizontal bar 12, a first connecting post 10 and a second connecting post 11. One end of the horizontal bar 12 is fixed to the first side bar 2 through the first connecting post 10, and the other end of the horizontal bar 12 is fixed to the second side bar 4 through the second connecting post 11.
[0089] Preferably, at least two reinforcing components can be arranged side by side on the main frame, which can further improve the stability and structural strength of the main frame structure, provide certain support for the test product, and ensure the stable load-bearing capacity of the product in this embodiment 3.
[0090] More preferably, based on the fact that the first fixing block 1, the first side strip 2, the second fixing block 3 and the second side strip 4 are all detachably connected, the crossbar 12, the first connecting post 10 and the second connecting post 11 in the reinforcing component are also detachably connected, thereby further improving the adaptability to products of different sizes and effectively solving the problem of the single use environment of existing tooling; at the same time, it is also easier to assemble and maintain.
[0091] In this embodiment 3, the leak detection execution component includes an inflation head 6, which has an inflation interface for connecting to an external device, and an inflation nozzle for connecting to the product's leak detection port.
[0092] In this embodiment 3, the inflation interface and inflation nozzle on the inflation head 6 can effectively ensure that the leak detection execution component has the function of inflating the product's leak detection port.
[0093] In this embodiment 3, the test adjustment component is installed on the outside of the first fixed block 1 via the adjustment seat 9. The test adjustment component includes an adjustment screw 7. One end of the adjustment screw 7 passes through the first fixed block 1 and is connected to the inflation head 6 of the leak detection execution component. The adjustment screw 7 is threadedly connected to the first fixed block 1.
[0094] The threaded connection effectively ensures that the test adjustment component can move the leak detection execution component closer to or away from the leak detection port of the product, which is a preferred embodiment of this Example 3.
[0095] More preferably, the axis of the adjusting screw 7 is the same as the axis of the product leak detection port, thereby effectively ensuring the efficiency of the test adjustment component when adjusting the position of the leak detection execution component.
[0096] The test adjustment assembly also includes a limit block 8, which is fitted onto the adjustment screw 7 to limit the thread stroke of the adjustment screw 7. The combination of the adjustment screw 7 and the limit block 8 enables a precise and controllable adjustment mechanism. The adjustment screw 7 can rotate within the adjustment seat 9 to achieve fine-tuning of its position, while the limit block 8 simultaneously limits the adjustment stroke. This ensures accurate docking between the test adjustment assembly and the test product, while also preventing over-adjustment that could damage the tooling or product, thus improving leak detection accuracy and safety.
[0097] To further assist those skilled in the art in understanding Embodiment 3, the following are the specific usage steps of Embodiment 3: The first step is to place the product to be tested stably inside the frame body, adjust the position of the product so that the non-leak test port of the product corresponds to the plug 5, and align the leak test port of the product with the corresponding port of the inflation head 6.
[0098] The second step is to adjust the position of the plug 5 by adjusting the adjusting screw 7 and use the limiting block 8 to prevent over-adjustment, so that the plug 5 seals the port on the product that does not require air inflation for leak testing, ensuring a tight seal.
[0099] The third step is to adjust the position of the inflation head 9 by adjusting the adjusting screw 7, and use the limit block 8 to prevent over-adjustment, so that the inflation head 9 is precisely connected to the inflation port of the product.
[0100] The fourth step is to connect the external inflation device to the inflation head 9 and inflate the product with the set pressure, such as 0.5MPa dry air according to the product standard, and maintain the pressure for a certain period of 30 seconds.
[0101] The fifth step is to use a gas leak detector to check for gas leaks around the product. If the leakage is within the standard allowable range, such as less than 5 mL / min, the casing is deemed to be airtight; otherwise, it is deemed to be unqualified.
[0102] This embodiment 3 can solve the problems caused by the existing tooling, such as poor sealing of the housing leak test port, complicated operation, low testing efficiency, and difficulty in adapting to housings of different specifications, and can effectively improve the testing efficiency of housing airtightness.
[0103] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A leak detection fixture, characterized in that: include The main frame, internally used to support the product; A leak detection execution component is located inside the main frame body, and the leak detection execution component is used to inflate the leak detection port of the product; A test adjustment component is installed on the side of the main frame body. The test adjustment component is connected to the leak detection execution component, and the test adjustment component can move the leak detection execution component closer to or further away from the leak detection port of the product.
2. The leak detection fixture according to claim 1, characterized in that: The main frame includes a first fixing block, a first side strip, a second fixing block, and a second side strip connected end to end.
3. The leak detection fixture according to claim 2, characterized in that: The first fixing block, the first side strip, the second fixing block, and the second side strip are detachably connected.
4. The leak detection fixture according to claim 3, characterized in that: The main frame is provided with a reinforcing component to increase the stability of the main frame structure. The reinforcing component includes a horizontal bar, a first connecting post and a second connecting post. One end of the horizontal bar is fixed to the first side bar through the first connecting post, and the other end of the horizontal bar is fixed to the second side bar through the second connecting post.
5. The leak detection fixture according to claim 4, characterized in that: At least two reinforcing components are arranged side by side on the main frame.
6. The leak detection fixture according to claim 4, characterized in that: The crossbar, the first connecting post, and the second connecting post are detachably connected; And / or, the first connecting post is detachably connected to the first side strip; And / or, the second connecting post is detachably connected to the second side strip.
7. The leak detection fixture according to any one of claims 2-6, characterized in that: The leak detection execution component includes an inflation head, which has an inflation interface for connecting to an external device, and an inflation nozzle for connecting to the product's leak detection port.
8. The leak detection fixture according to claim 7, characterized in that: The test adjustment assembly is mounted on the outside of the first fixed block via an adjustment seat. The test adjustment assembly includes an adjustment screw, one end of which passes through the first fixed block and is connected to the leak detection execution assembly. The adjustment screw is threadedly connected to the first fixed block.
9. The leak detection fixture according to claim 8, characterized in that: The axial direction of the adjusting screw is the same as the axial direction of the product's leak detection port.
10. The leak detection fixture according to claim 9, characterized in that: The test adjustment assembly also includes a limiting block, which is sleeved on the adjustment screw and can limit the thread stroke of the adjustment screw.
11. The leak detection fixture according to any one of claims 8-10, characterized in that: The leak detection execution component also includes a plug for sealing the non-leak detection port of the product; there are at least two adjustment components, one of which can move the inflation head closer to or away from the leak detection port of the product, and the other adjustment component can move the plug closer to or away from the non-leak detection port of the product.
