An oil and gas recovery hose joint performance testing device
Patent Information
- Application Number
- CN202522354635.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]然而,现有的测试方法存在一定的局限性,手工插拔测试,仅能模拟插拔动作,无法模拟持续的振动工况,测试结果与实际寿命偏差巨大;并且测试效率低下,劳动强度大,并且测试标准不统一;此外,利用通用的疲劳试验机进行测试,由于匹配度低,无法准确模拟胶管接头的受力状态和运动轨迹,导致测试结果与真实情况不符,由此,难以形成准确的用于检测卡簧磨损寿命的体系
本实用新型所述的一种油气回收胶管接头性能测试装置,设有工作台、至少一个测试单元以及控制单元,测试单元设置于工作台,测试单元包括连接板、夹持组件、第一驱动组件和第二驱动组件,第一驱动组件用于驱动待测件转动,以模拟振动测试;第二驱动组件用于对待测件施加抽拉作用力,以配合夹持组件模拟插拔测试;从而本实用新型能够模拟真实使用中的插拔和振动相结合的复合工况,同时或者交替执行插拔动作和模拟振动工况,从而真实再现待测的油气回收胶管接头的卡簧在实际使用中的受力状态,以检测卡簧的磨损寿命;本实用新型能够提高检测效率,实现自动化循环测试,配合控制单元精确记录循环次数、监测力值变化等参数;进而也能够确保油气回收接头在使用过程中的可靠性和安全性,避免因卡簧失效而导致的油气泄漏。
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Figure CN224921407U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil and gas recovery system technology, and in particular to a performance testing device for oil and gas recovery hose joints. Background Technology
[0002] When refueling a car at a gas station, to reduce the pollution and waste caused by gasoline vapors evaporating into the atmosphere, a vapor recovery system is used to draw the vapors evaporating from the fuel tank opening back into the fuel tank. The vapor recovery system includes a vapor recovery hose that connects the fuel dispenser and the car's fuel tank opening. At the end of the hose is a quick-connect coupling with a retaining spring inside. This quick-connect coupling allows for a rapid locking mechanism when inserted into the receiving tube on the fuel tank opening, accompanied by a "click" sound to indicate proper locking. The retaining spring also maintains a seal, ensuring a tight connection between the fuel and vapor lines and the fuel tank during refueling, preventing leakage of liquid fuel and vapors. After refueling, it can be safely disengaged, allowing the gas station attendant to safely remove the coupling from the fuel tank opening. However, over time, repeated insertion and removal can cause mechanical wear on the retaining spring. Furthermore, the dragging and twisting of the hose during refueling generates continuous high-frequency micro-vibrations at the coupling, which can cause wear between the retaining spring and the receiving tube, leading to fatigue failure of the retaining spring. Traditional testing methods include manual insertion and removal tests, or testing using a general-purpose fatigue testing machine.
[0003] However, existing testing methods have certain limitations. Manual insertion and removal testing can only simulate the insertion and removal action and cannot simulate continuous vibration conditions, resulting in a large deviation between the test results and the actual lifespan. Furthermore, the testing is inefficient, labor-intensive, and lacks standardized testing standards. In addition, using a general-purpose fatigue testing machine is not feasible due to its low matching degree, as it cannot accurately simulate the stress state and motion trajectory of the hose joint, leading to test results that do not match reality. Therefore, it is difficult to establish an accurate system for detecting the wear life of snap rings. Utility Model Content
[0004] Therefore, the technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a performance testing device for oil and gas recovery hose joints. This device can simulate the combined working conditions of insertion and removal and vibration in actual use, and simultaneously or alternately simulate insertion and removal actions and vibration conditions, thereby realistically reproducing the stress state of the retaining ring in actual use; improving testing efficiency, realizing automated cyclic testing, and accurately recording parameters such as the number of cycles and monitoring force value changes; ensuring the long-term reliability and safety of the oil and gas recovery joint, and preventing oil and gas leakage accidents caused by retaining ring failure.
[0005] To solve the above-mentioned technical problems, this utility model provides a performance testing device for oil and gas recovery hose joints, comprising, Workbench; At least one test unit includes a connecting plate, a clamping assembly, a first driving assembly, and a second driving assembly. The clamping assembly is mounted on the worktable. One end of the workpiece to be tested is fixed to the clamping assembly, and the other end of the workpiece to be tested is connected to the movable end of the first driving assembly to rotate under the action of the first driving assembly. The second driving assembly is mounted on the worktable, and the connecting plate is connected to the movable end of the second driving assembly. The first driving assembly is mounted on the connecting plate and moves along a first direction under the drive of the second driving assembly. A control unit, which is communicatively connected to at least one of the test units, to control the operation of the test units.
[0006] In one embodiment of the present invention, the clamping assembly includes a limiting support block, a movable block, and a clamping drive component. The support block and the clamping drive component are mounted on the worktable. The movable block is connected to the movable end of the clamping drive component, and the movable block is disposed opposite to the limiting support block. The movable block moves closer to or away from the limiting support block under the drive of the clamping drive component.
[0007] In one embodiment of this utility model, the side of the limiting support block that contacts the test piece is configured to resemble the shape of the test piece.
[0008] In one embodiment of this utility model, the side of the movable block that contacts the test piece is configured to resemble the shape of the test piece.
[0009] In one embodiment of the present invention, the first driving component includes a first driving member and a first connecting member. The first connecting member is installed on the movable end of the first driving member, and the device under test is connected to the first driving member through the first connecting member.
[0010] In one embodiment of the present invention, the first driving member includes a swing cylinder.
[0011] In one embodiment of the present invention, the first connecting member includes a first clamping block and a second clamping block disposed opposite to each other, and the first clamping block and the second clamping block are fixed by fasteners.
[0012] In one embodiment of the present invention, the second driving component includes a second driving member and a second connecting member. The second driving member is mounted on the worktable, and the movable end of the second driving member moves along the first direction. The connecting plate is connected to the second driving member through the second connecting member.
[0013] In one embodiment of the present invention, the testing unit further includes a guide rail and a slider slidably connected to the guide rail. The guide rail is disposed on the worktable along the first direction, and the slider is fixedly connected to the bottom of the connecting plate.
[0014] In one embodiment of this utility model, the test unit is provided in five groups, and the five groups of test units are arranged side by side along a second direction, which is perpendicular to the first direction.
[0015] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art: This utility model discloses a performance testing device for oil and gas recovery hose connectors. It includes a workbench, at least one testing unit, and a control unit. The testing unit, located on the workbench, comprises a connecting plate, a clamping assembly, a first driving assembly, and a second driving assembly. The first driving assembly drives the test piece to rotate, simulating vibration testing. The second driving assembly applies a pulling force to the test piece, simulating insertion and removal testing in conjunction with the clamping assembly. This utility model can simulate the combined insertion / removal and vibration conditions in real-world use, simultaneously or alternately performing insertion / removal actions and simulated vibration conditions. This accurately reproduces the stress state of the retaining ring of the oil and gas recovery hose connector under actual use, thus detecting the wear life of the retaining ring. This utility model improves testing efficiency, enabling automated cyclic testing. The control unit accurately records the number of cycles and monitors force changes, ensuring the reliability and safety of the oil and gas recovery connector during use and preventing oil and gas leakage due to retaining ring failure. Attached Figure Description
[0016] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the overall structure of the oil and gas recovery hose joint performance testing device according to a preferred embodiment of this utility model.
[0018] Figure 2 This is a first-view structural diagram of the test unit of a preferred embodiment of the present invention.
[0019] Figure 3 This is a schematic diagram of the test unit structure from a second perspective according to a preferred embodiment of the present invention.
[0020] Figure 4 This is a structural schematic diagram of the base plate, guide rail, slider, and connecting plate of a preferred embodiment of the present invention.
[0021] Explanation of reference numerals in the accompanying drawings: 1. Worktable; 10. Base plate; 20. Connecting plate; 21. Clamping assembly; 210. Limiting support block; 211. Movable block; 212. Clamping drive component; 213. Drive mounting base; 22. First drive assembly; 220. First drive component; 221. First clamping block; 222. Second clamping block; 23. Second drive assembly; 230. Second drive component; 231. Second connecting component; 30. Guide rail; 31. Slider. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0023] Reference Figures 1 to 4 As shown, this utility model discloses a performance testing device for oil and gas recovery hose joints, including a workbench 1.
[0024] The performance testing device for oil and gas recovery hose joints also includes at least one testing unit.
[0025] Specifically, at least one of the test units includes a connecting plate 20, a clamping assembly 21, a first driving assembly 22, and a second driving assembly 23.
[0026] The clamping assembly 21 is mounted on the worktable 1. One end of the test piece is fixed to the clamping assembly 21, and the other end of the test piece is connected to the movable end of the first driving assembly 22 so that it can rotate (oscillate) around its own axis under the action of the first driving assembly 22, thereby simulating and applying vibration conditions to the test piece.
[0027] The second drive assembly 23 is mounted on the workbench 1, and the connecting plate 20 is connected to the movable end of the second drive assembly 23. The output end of the second drive assembly 23 moves along a first direction. The first drive assembly 22 is mounted on the connecting plate 20, so that the first drive assembly 22 can move along the first direction under the drive of the second drive assembly 23; thereby, it can apply a plugging and unplugging action to the test piece for plugging and unplugging testing.
[0028] It should be noted that, in this embodiment, the test piece is an oil and gas recovery hose, and one end of the oil and gas recovery hose with a retaining spring is connected to the movable end of the first drive assembly 22.
[0029] When multiple test units are provided, and these test units are arranged side by side along the length of the workbench 1, batch testing of the oil and gas recovery hoses can be carried out.
[0030] The oil and gas recovery hose joint performance testing device also includes a control unit, which has a communication connection with at least one of the testing units, thereby controlling the operation of the testing units.
[0031] Therefore, it can be understood that the performance testing device for oil and gas recovery hose connectors protected by this utility model includes a workbench, at least one testing unit, and a control unit. The testing unit is located on the workbench and includes a connecting plate, a clamping assembly, a first driving assembly, and a second driving assembly. The first driving assembly is used to drive the test piece to rotate to simulate vibration testing; the second driving assembly is used to apply a pulling force to the test piece to cooperate with the clamping assembly to simulate insertion and removal testing. Thus, this utility model can simulate the combined working conditions of insertion / removal and vibration in real use, and simultaneously or alternately perform insertion / removal actions and simulated vibration conditions, thereby realistically reproducing the stress state of the retaining spring of the oil and gas recovery hose connector under test in actual use, so as to detect the wear life of the retaining spring. This utility model can improve the testing efficiency, realize automated cyclic testing, and accurately record parameters such as the number of cycles and monitoring force value changes with the control unit. Furthermore, it can also ensure the reliability and safety of the oil and gas recovery connector during use and avoid oil and gas leakage caused by retaining spring failure.
[0032] In a preferred embodiment, the testing unit further includes a base plate 10, which is mounted on the workbench 1; the clamping assembly 21 and the second driving assembly 23 are mounted on the base plate 10.
[0033] Furthermore, the clamping assembly 21 includes a limiting support block 210, a movable block 211, a clamping drive component 212, and a drive mounting base 213.
[0034] The support block 210 is mounted on the base plate 10, and the clamping drive member 212 is mounted on the base plate 10 via the drive mounting base 213. The movable block 211 is connected to the movable end of the clamping drive member 212, and the movable block 211 is disposed opposite to the limiting support block 210. The movable block 211 can move closer to or further away from the limiting support block 210 under the drive of the clamping drive member 212, thereby clamping or releasing the workpiece under test.
[0035] Furthermore, in order to improve the clamping stability of the clamping assembly 21 and ensure a stable connection between the test piece and the clamping assembly 21 during the test, the side of the limiting support block 210 that contacts the test piece is configured to resemble the shape of the test piece.
[0036] In a preferred embodiment, the side of the movable block 211 that contacts the test piece is configured to resemble the shape of the test piece.
[0037] With this configuration, when the movable block 211 moves close to the phase support block 210 under the drive of the clamping drive member 212, a receiving space matching the shape of the test piece can be formed between the movable block 211 and the limiting support block 210, which is conducive to the stable clamping of the test piece.
[0038] Specifically, the first driving component 22 includes a first driving member 220 and a first connecting member. The first connecting member is installed on the movable end of the first driving member 220, and the device under test is connected to the first driving member 220 through the first connecting member.
[0039] Preferably, the first driving component 220 includes, but is not limited to, a swing cylinder (rotary cylinder).
[0040] In a preferred embodiment, the first connector includes a first clamping block 221 and a second clamping block 222 disposed opposite to each other, and the first clamping block 221 and the second clamping block 222 are fixed together by fasteners. The fasteners include, but are not limited to, bolts.
[0041] In a preferred embodiment, the second drive assembly 23 includes a second drive member 230 and a second connector 231. The second drive member 230 is mounted on the base plate 10, and the movable end of the second drive member 230 moves along the first direction. The connecting plate 20 is connected to the second drive member 230 through the second connector 231.
[0042] In detail, the second connector 231 adopts a second connecting plate, one end of the second connecting plate is connected to the second driving component 230, and the other end of the second connecting plate is bent and connected to the connecting plate 20.
[0043] In order to guide and limit the movement of the connecting plate 20 along the first direction and ensure the accuracy of the insertion and removal position, the test unit further includes a guide rail 30 and a slider 31 slidably connected to the guide rail 30. The guide rail 30 is disposed on the base plate 10 along the first direction, and the slider 31 is fixedly connected to the bottom of the connecting plate 20.
[0044] Preferably, two sets of guide rails 30 are arranged side by side along the second direction, and two sets of sliders 31 are also arranged accordingly to ensure stability and force balance during guidance.
[0045] In this embodiment, five groups of test units are arranged side-by-side along the second direction on the workbench 1. It should be noted that the second direction is perpendicular to the first direction. Of course, in other embodiments, the number of test units can be adjusted according to requirements.
[0046] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0047] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0048] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A performance testing device for oil and gas recovery hose joints, characterized in that: include, Workbench; At least one test unit includes a connecting plate, a clamping assembly, a first driving assembly, and a second driving assembly. The clamping assembly is mounted on the worktable. One end of the workpiece to be tested is fixed to the clamping assembly, and the other end of the workpiece to be tested is connected to the movable end of the first driving assembly to rotate under the action of the first driving assembly. The second driving assembly is mounted on the worktable, and the connecting plate is connected to the movable end of the second driving assembly. The first driving assembly is mounted on the connecting plate and moves along a first direction under the drive of the second driving assembly. A control unit, which is communicatively connected to at least one of the test units, to control the operation of the test units.
2. The performance testing device for oil and gas recovery hose joints according to claim 1, characterized in that: The clamping assembly includes a limiting support block, a movable block, and a clamping drive component. The support block and the clamping drive component are mounted on the worktable. The movable block is connected to the movable end of the clamping drive component, and the movable block is disposed opposite to the limiting support block. The movable block moves closer to or away from the limiting support block under the action of the clamping drive component.
3. The performance testing device for oil and gas recovery hose joints according to claim 2, characterized in that: The side of the limiting support block that contacts the part under test is configured to resemble the shape of the part under test.
4. The performance testing device for oil and gas recovery hose joints according to claim 2, characterized in that: The side of the movable block that contacts the test piece is configured to resemble the shape of the test piece.
5. The performance testing device for oil and gas recovery hose joints according to claim 1, characterized in that: The first driving component includes a first driving element and a first connecting element. The first connecting element is installed on the movable end of the first driving element, and the device under test is connected to the first driving element through the first connecting element.
6. The performance testing device for oil and gas recovery hose joints according to claim 5, characterized in that: The first driving component includes a swing cylinder.
7. The performance testing device for oil and gas recovery hose joints according to claim 5, characterized in that: The first connector includes a first clamping block and a second clamping block disposed opposite to each other, and the first clamping block and the second clamping block are fixed by fasteners.
8. The performance testing device for oil and gas recovery hose joints according to claim 1, characterized in that: The second drive assembly includes a second drive member and a second connector. The second drive member is mounted on the worktable, and the movable end of the second drive member moves along the first direction. The connecting plate is connected to the second drive member through the second connector.
9. The performance testing device for oil and gas recovery hose joints according to claim 1, characterized in that: The test unit further includes a guide rail and a slider that is slidably connected to the guide rail. The guide rail is disposed on the worktable along the first direction, and the slider is fixedly connected to the bottom of the connecting plate.
10. A performance testing device for oil and gas recovery hose joints according to any one of claims 1-9, characterized in that: The test unit is provided in five groups, and the five groups of test units are arranged side by side along the second direction, which is perpendicular to the first direction.
