A cutting device for copper rod detection
Patent Information
- Application Number
- CN202522533117.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有装置切割时,需通过夹持机构将铜杆固定于托料结构上,而输送时则需先解除夹持,再通过额外设置的输送辊驱动铜杆移动,此过程中铜杆易因夹持解除后失去定位而出现偏移,不仅影响定量输送精度,还可能导致后续切割长度偏差
托料架的弧形托槽贴合铜杆外周,配合夹持机构实现切割时的双向定位夹持,提升铜杆固定稳定性,托辊通过辅助机构与组装台弹性连接,夹持机构夹持力缩小时托辊推动铜杆脱出托料架的弧形托槽,驱动机构与托辊直接传动配合,以托辊为输送动力件,结合托辊与铜杆的贴合接触,保障铜杆定量输送,辅助辊通过弹性连接件安装于夹持机构,预紧力保障铜杆与托辊的稳定贴合,配合托辊形成双向弹性支撑,提升输送稳定性,适配不同直径铜杆,降低使用与维护成本。
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Figure CN224921448U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper rod testing technology, and in particular to a cutting device for copper rod testing. Background Technology
[0002] In the copper rod production and testing process, the cutting device is a key piece of equipment for achieving fixed-length cutting of copper rods and facilitating subsequent performance testing. Its core requirement is to ensure the positioning stability during copper rod cutting and the quantitative accuracy during conveying.
[0003] When cutting, the existing equipment needs to fix the copper rod to the material support structure through a clamping mechanism. However, during the conveying process, the clamping must be released first, and then the copper rod is driven to move by an additional conveying roller. During this process, the copper rod is prone to displacement due to loss of positioning after the clamping is released, which not only affects the quantitative conveying accuracy but may also lead to deviations in the subsequent cutting length. Utility Model Content
[0004] This invention provides a cutting device for copper rod detection, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A cutting device for detecting copper rods, comprising: The assembly platform serves as the overall supporting foundation for the device. The material support frame is installed on the assembly table. The material support frame is equipped with an arc-shaped support groove that matches the copper rod, and the material support frame is provided with multiple through slots along the conveying direction of the copper rod. Multiple idlers are elastically connected to the assembly table via auxiliary mechanisms, and the idlers are located in the through groove of the material support frame; The drive mechanism is installed on one side of the assembly table. The drive mechanism is in cooperation with a roller drive to drive the roller to rotate and realize the quantitative feeding of copper rods. The clamping mechanism is installed on the assembly table and is located above the arc-shaped groove of the material support frame; The auxiliary roller is installed on the side of the clamping mechanism facing the copper rod via an elastic connector, and the auxiliary roller is set parallel to the support roller.
[0006] Furthermore, the auxiliary mechanisms include: Two guide rods are slidably installed in the through holes of the assembly table. One end of the guide rod is equipped with a fixing part, and the roller is rotatably installed on the fixing parts at both ends. The limiting rod is installed at the other end of the two guide rods; The spring is connected at both ends to the fixing part and the end face of the assembly table, and the spring is fitted outside the guide rod.
[0007] Furthermore, the drive mechanism includes: A hollow shaft is rotatably mounted on a fixed component, and a drive bevel gear is coaxially mounted on the hollow shaft. The hollow shaft passes through a through slot in the assembly table. The driven bevel gear is coaxially mounted on one end of the idler roller, and the driven bevel gear meshes with the driving bevel gear. The power mechanism, installed inside the assembly table, is used to provide rotational power to the hollow shaft.
[0008] Furthermore, the power mechanism includes: The servo motor is installed inside the assembly table. The power shaft is coaxially mounted on the output end of the servo motor. The power shaft drives the hollow shaft to rotate synchronously, and the hollow shaft is slidably mounted along the length of the power shaft.
[0009] Furthermore, the fixing component is provided with an isolation component, and both the driving bevel gear and the driven bevel gear are located in the isolation component.
[0010] Furthermore, the clamping mechanism includes: Mounting bracket, mounted on the assembly table, with clamping components slidably mounted on the mounting bracket; The cylinder is mounted on the mounting bracket, and the cylinder output end is mounted on the clamping component.
[0011] Furthermore, the clamping member is provided with a groove, and the auxiliary roller is installed inside the groove of the clamping member through an elastic connector.
[0012] Furthermore, the outer peripheral wall of the idler roller is covered with an anti-slip rubber layer, and the surface of the anti-slip rubber layer is uniformly provided with annular anti-slip grooves along the circumference.
[0013] The following technical effects can be achieved through the technical solution of this utility model: The arc-shaped groove of the material support frame fits the outer circumference of the copper rod, and together with the clamping mechanism, it achieves bidirectional positioning and clamping during cutting, improving the stability of the copper rod. The idler roller is elastically connected to the assembly table through an auxiliary mechanism. When the clamping force of the clamping mechanism decreases, the idler roller pushes the copper rod out of the arc-shaped groove of the material support frame. The drive mechanism is directly driven by the idler roller, using the idler roller as the conveying power component. Combined with the close contact between the idler roller and the copper rod, it ensures the quantitative conveying of the copper rod. The auxiliary roller is installed on the clamping mechanism through an elastic connector. The pre-tightening force ensures the stable contact between the copper rod and the idler roller, forming a bidirectional elastic support with the idler roller, improving the conveying stability, adapting to copper rods of different diameters, and reducing the cost of use and maintenance. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the main structure of the cutting device used for copper rod inspection; Figure 2 A schematic diagram of the axial structure of the shearing device used for copper rod inspection; Figure 3 This is a schematic diagram of the internal structure of a cutting device used for copper rod inspection; Figure 4 A schematic diagram of the drive mechanism of the shearing device used for copper rod detection; The attached diagram is labeled as follows: 1. Assembly table; 2. Material support frame; 3. Support roller; 4. Auxiliary mechanism; 41. Guide rod; 42. Fixing component; 43. Limiting rod; 44. Spring; 5. Drive mechanism; 51. Hollow shaft; 52. Driving bevel gear; 53. Driven bevel gear; 54. Power mechanism; 54a. Servo motor; 54b. Power shaft; 55. Isolating component; 6. Clamping mechanism; 61. Mounting frame; 62. Clamping component; 63. Cylinder; 7. Auxiliary roller; 8. Elastic connecting component. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0018] This application provides a cutting device for copper rod detection, comprising: Assembly platform 1 serves as the overall support foundation for the device; The material support frame 2 is installed on the assembly table 1. The material support frame 2 is provided with an arc-shaped support groove that is compatible with the copper rod, and the material support frame 2 is provided with multiple through grooves along the conveying direction of the copper rod. Multiple idler rollers 3 are elastically connected to the assembly table 1 through auxiliary mechanisms 4, and the idler rollers 3 are located in the through groove of the material support frame 2; The drive mechanism 5 is installed on one side of the assembly table 1. The drive mechanism 5 is driven by a roller 3 to drive the roller 3 to rotate and realize the quantitative feeding of copper rods. The clamping mechanism 6 is installed on the assembly table 1, and the clamping mechanism 6 is located above the arc-shaped groove of the material support frame 2; The auxiliary roller 7 is installed on the side of the clamping mechanism 6 facing the copper rod via the elastic connector 8, and the auxiliary roller 7 is arranged parallel to the support roller 3; Through the technical solution of this utility model, the arc-shaped groove of the material support frame 2 fits the outer periphery of the copper rod, and together with the clamping mechanism 6, it realizes bidirectional positioning and clamping during cutting, improving the fixing stability of the copper rod. The roller 3 is elastically connected to the assembly table 1 through the auxiliary mechanism 4. When the clamping force of the clamping mechanism 6 decreases, the roller 3 pushes the copper rod out of the arc-shaped groove of the material support frame 2. The drive mechanism 5 is directly driven by the roller 3, and the roller 3 is used as the conveying power component. Combined with the close contact between the roller 3 and the copper rod, it ensures the quantitative conveying of the copper rod. The auxiliary roller 7 is installed on the clamping mechanism 6 through the elastic connector 8. The pre-tightening force ensures the stable contact between the copper rod and the roller 3, and together with the roller 3, it forms a bidirectional elastic support, improving the conveying stability, adapting to copper rods of different diameters, and reducing the cost of use and maintenance.
[0019] During use, auxiliary mechanism 4 includes: Two guide rods 41 are slidably installed in the through holes of the assembly table 1. One end of the guide rod 41 is provided with a fixing part 42, and the roller 3 is rotatably installed on the fixing parts 42 at both ends. Limiting rod 43 is installed at the other end of the two guide rods 41; Spring 44 is connected at both ends to the fixing part 42 and the end face of the assembly table 1 respectively, and spring 44 is fitted on the outside of guide rod 41; Through the technical solution of this utility model, two guide rods provide guidance for the vertical movement of the idler roller 3, the fixing member 42 realizes the rotational installation of the idler roller 3, and at the same time provides a fixed support point for the spring 44. The limiting rod 43 restricts the sliding stroke of the guide rod 41 and prevents the spring 44 from being overstretched. The spring 44 is used to provide elastic force, so that the idler roller 3 can be flexibly raised and lowered when the clamping force of the clamping mechanism 6 changes, realizing the switching between the state of copper rod clamping and positioning and quantitative conveying.
[0020] In the above embodiments, the drive mechanism 5 includes: Hollow shaft 51 is rotatably mounted on fixed part 42. Drive bevel gear 52 is coaxially mounted on hollow shaft 51. Hollow shaft 51 passes through through slot of assembly table 1. Driven bevel gear 53 is coaxially mounted on one end of idler roller 3, and driven bevel gear 53 is meshed with driving bevel gear 52; The power mechanism 54 is installed in the inner cavity of the assembly table 1. The power mechanism 54 is used to provide rotational power to the hollow shaft 51. The power mechanism 54 includes: Servo motor 54a is installed in the inner cavity of assembly table 1; The power shaft 54b is coaxially mounted on the output end of the servo motor 54a. The power shaft 54b drives the hollow shaft 51 to rotate synchronously, and the hollow shaft 51 is slidably mounted along the length of the power shaft 54b. An isolation member 55 is provided on the fixing member 42, and both the driving bevel gear 52 and the driven bevel gear 53 are located in the isolation member 55; Through the technical solution of this utility model, the hollow shaft 51 and the fixed part 42 are rotatably engaged, and the active bevel gear 52 meshes with the driven bevel gear 53 of the idler roller 3 to realize power transmission. At the same time, the hollow shaft 51 is slidably installed along the power shaft 54b of the power mechanism 54, which is adapted to the lifting and lowering action of the idler roller 3 with the auxiliary mechanism 4, ensuring that the transmission is not interrupted when switching between clamping and conveying states. The servo motor 54a provides power, and the synchronous rotation of the power shaft 54b and the hollow shaft 51 improves the quantitative conveying accuracy of the copper rod. The isolation part 55 seals the meshing bevel gear assembly, effectively preventing dust and dirt, protecting the stability of the gear transmission and extending its service life.
[0021] In the above embodiments, the clamping mechanism 6 includes: Mounting bracket 61 is mounted on assembly table 1, and clamping member 62 is slidably mounted on mounting bracket 61; Cylinder 63 is mounted on mounting bracket 61, and the output end of cylinder 63 is mounted on clamping member 62; The clamping member 62 is provided with a groove, and the auxiliary roller 7 is installed inside the groove of the clamping member 62 through the elastic connector 8; Through the technical solution of this utility model, the mounting frame 61 provides a sliding guide for the clamping member 62, and the cylinder 63 drives the clamping member 62 to rise and fall, so as to realize the rapid clamping and release of the copper rod, improve the work efficiency, and the groove of the clamping member 62 provides a suitable installation space for the auxiliary roller 7 and the elastic connecting member 8, thereby reducing the cost of use and maintenance of the device.
[0022] During use, the outer peripheral wall of the idler roller 3 is covered with an anti-slip rubber layer, and the surface of the anti-slip rubber layer is uniformly provided with annular anti-slip grooves along the circumference. Through the technical solution of this utility model, the anti-slip rubber layer increases the contact friction with the copper rod, avoids relative slippage during the conveying process, and ensures the accuracy of quantitative conveying of the copper rod. At the same time, the elastic properties of the rubber material can buffer the hard contact impact between the roller 3 and the copper rod. The annular anti-slip grooves evenly opened in the circumferential direction on the surface of the anti-slip rubber layer improve the frictional adhesion and increase the guidance of the copper rod.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting device for detecting copper rods, characterized in that, include: Assembly station (1); The material rack (2) is installed on the assembly table (1); Multiple idler rollers (3) are elastically connected to the assembly table (1) through auxiliary mechanisms (4), and the idler rollers (3) are located in the through groove of the material support frame (2); A drive mechanism (5) is installed on one side of the assembly table (1), and the drive mechanism (5) is in transmission cooperation with one of the rollers (3); A clamping mechanism (6) is installed on the assembly table (1), and the clamping mechanism (6) is located above the arc-shaped groove of the material support frame (2); An auxiliary roller (7) is installed on the side of the clamping mechanism (6) facing the copper rod via an elastic connector (8), and the auxiliary roller (7) is arranged parallel to the support roller (3).
2. The cutting device for copper rod detection according to claim 1, characterized in that, The auxiliary mechanism (4) includes: Two guide rods (41) are slidably installed in the through holes of the assembly table (1). One end of the guide rod (41) is provided with a fixing part (42), and the roller (3) is rotatably installed on the fixing parts (42) at both ends. A limiting rod (43) is installed at the other end of the two guide rods (41); The spring (44) is connected at both ends to the fixing member (42) and the end face of the assembly table (1) respectively, and the spring (44) is fitted on the outside of the guide rod (41).
3. The cutting device for copper rod detection according to claim 2, characterized in that, The drive mechanism (5) includes: A hollow shaft (51) is rotatably mounted on the fixing member (42), and a drive bevel gear (52) is coaxially mounted on the hollow shaft (51). The hollow shaft (51) passes through the through slot of the assembly table (1). Driven bevel gear (53) is coaxially mounted on one end of the idler roller (3), and driven bevel gear (53) meshes with driving bevel gear (52); A power mechanism (54) is installed in the cavity of the assembly table (1) and is used to provide rotational power to the hollow shaft (51).
4. The cutting device for copper rod detection according to claim 3, characterized in that, The power mechanism (54) includes: A servo motor (54a) is installed in the cavity of the assembly table (1); The power shaft (54b) is coaxially mounted on the output end of the servo motor (54a). The power shaft (54b) drives the hollow shaft (51) to rotate synchronously, and the hollow shaft (51) is slidably mounted along the length direction of the power shaft (54b).
5. The cutting device for copper rod detection according to claim 3, characterized in that, An isolation member (55) is provided on the fixing member (42), and the driving bevel gear (52) and the driven bevel gear (53) are both located in the isolation member (55).
6. The cutting device for copper rod detection according to claim 2, characterized in that, The clamping mechanism (6) includes: Mounting bracket (61) is mounted on the assembly table (1), and clamping member (62) is slidably disposed on the mounting bracket (61). A cylinder (63) is mounted on the mounting bracket (61), and the output end of the cylinder (63) is mounted on the clamping member (62).
7. The cutting device for copper rod detection according to claim 6, characterized in that, The clamping member (62) is provided with a groove, and the auxiliary roller (7) is installed inside the groove of the clamping member (62) through the elastic connector (8).
8. The cutting device for copper rod detection according to claim 1, characterized in that, The outer peripheral wall of the idler roller (3) is covered with an anti-slip rubber layer, and the surface of the anti-slip rubber layer is uniformly provided with annular anti-slip grooves along the circumference.
