A mortar test piece preparation device

CN224921527UActive Publication Date: 2026-10-30SHUYANG WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202522551404.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-30
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

然而在实际制备过程中,砂浆试件常出现表面气孔较多,表面有缺陷的情况,最终造成剥离强度指标检测数据的偏差过大,无法得出准确的产品物理性能指标数据供产品研发使用,同时也无法确保产品性能稳定

Benefits of technology

[0013] The beneficial effects of this utility model are as follows: by continuously vibrating the mold through the vibration component, air bubbles in the mortar can be shaken out, thereby reducing defects such as excessive pores on the surface of the mortar specimen and improving the accuracy of the test; the mold is limited by the limit strip and the stop bar to prevent it from moving during vibration.

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Abstract

A kind of mortar test piece preparation device, comprising: frame, vibration component, limiting component.Frame side is equipped with opening, and inside is equipped with support plate, support plate surface is equipped with through portion, and support plate is placed with mould;Vibration component includes being set to support plate below, and along vertical direction mobile setting support frame, multiple knock wheels are rotatably installed on the upper portion of support frame, when support frame is located its highest point of travel, knock wheel passes through through portion, and highest point is located above support plate, for knocking the bottom surface of mould;Limiting component includes two sliders located above support plate, and along its length direction mobile setting, knock lever is rotatably installed on the slider, when application, knock lever is contacted with mould side surface.It can reduce the situation that mortar test piece surface pore is too much and other defects, improve the accuracy of test, with stronger practicality.
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Description

Technical Field

[0001] This utility model relates to the field of materials testing technology, and in particular to a mortar specimen preparation device. Background Technology

[0002] Currently, when testing the peel strength of waterproof products on cement mortar, the product needs to be coated or adhered to the surface of the mortar specimen for curing before testing. In the preparation of mortar specimens, cement mortar is typically mixed manually or by a mixer in a laboratory, poured into a mold, and then demolded after solidification. However, in actual preparation, mortar specimens often exhibit numerous surface pores and defects, resulting in significant deviations in the peel strength test data. This makes it impossible to obtain accurate physical performance data for product development and to ensure product performance stability. Utility Model Content

[0003] In view of the shortcomings of the above-mentioned prior art, this application provides a mortar specimen preparation device, which can reduce defects such as excessive pores on the surface of mortar specimens, improve the accuracy of testing, and has strong practicality.

[0004] To achieve the above objectives, the present invention employs the following technology: A mortar specimen preparation device includes: a frame, a vibration component, and a limiting component.

[0005] The frame has an opening on one side and a support plate inside. The support plate has a through section on its surface, and a mold is placed on the support plate. The vibration assembly includes a support frame located below the support plate and movable in the vertical direction. Multiple striking wheels are rotatably mounted on the support frame. When the support frame is at its highest point of travel, the striking wheels pass through the through section, and the highest point is above the support plate, used to strike the bottom surface of the mold. The limiting assembly includes two sliders located above the support plate and movable in its length direction. A stop bar is rotatably mounted on the slider. In application, the stop bar contacts the side of the mold.

[0006] Furthermore, the support frame is sleeved on the support rod, the lower end of the support rod is installed on the side plate, the side plate is installed inside the frame, and a spring is sleeved on the support rod. The two ends of the spring abut against the side plate and the support frame respectively, and are always in a compressed state.

[0007] Furthermore, both ends of the support frame are provided with L-shaped plates, and a rotating wheel is provided above the horizontal section of the L-shaped plate. Multiple top blocks are provided on the circumferential side of the rotating wheel. In application, the top blocks contact the horizontal section of the L-shaped plate, the rotating wheel is mounted on the rotating shaft, the rotating shaft is rotatably mounted on the frame, and one end is connected to the output end of the power equipment, which is mounted on the frame.

[0008] Furthermore, the vertical section of the L-shaped plate is provided with vertically arranged elongated holes, through which the rotating shaft passes.

[0009] Furthermore, the top of the frame is provided with two through slots, and the stop bar is inserted into the through slots, with the length of the through slots being greater than the length of the stop bar.

[0010] Furthermore, the slider is fitted onto the crossbar, which is installed on the frame and arranged along its length.

[0011] Furthermore, both ends of the frame are equipped with limiting strips, and there is a gap between the end of the limiting strip and the opening. When in use, the bottom surface of the limiting strip contacts the top surface of the mold.

[0012] Furthermore, a vertical pipe is detachably installed on the top of the frame, and in application, the vertical pipe is located below the discharge port of the mixing tank.

[0013] The beneficial effects of this utility model are as follows: by continuously vibrating the mold through the vibration component, air bubbles in the mortar can be shaken out, thereby reducing defects such as excessive pores on the surface of the mortar specimen and improving the accuracy of the test; the mold is limited by the limit strip and the stop bar to prevent it from moving during vibration. Attached Figure Description

[0014] The accompanying drawings described herein are merely illustrative of selected embodiments, not all possible implementations, and are not intended to limit the scope of this invention.

[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of an embodiment of this application.

[0016] Figure 2 This is a three-dimensional schematic diagram of the bottom view of an embodiment of this application.

[0017] Figure 3 This is a cross-sectional view of an embodiment of this application. Detailed Implementation

[0018] To make the objectives, technical solutions and advantages of the present utility model clearer, the implementation methods of the present utility model will be described in detail below with reference to the accompanying drawings. However, the embodiments described in the present utility model are only some embodiments of the present utility model, and not all embodiments.

[0019] like Figures 1-3 As shown, this example provides a mortar specimen preparation device, including: a frame 100, a vibration component 200, and a limiting component 300.

[0020] The frame 100 has an opening on one side and a support plate 101 inside. The surface of the support plate 101 has a through part 102, and the mold 103 is placed on the support plate 101. The vibration component 200 includes a support frame 201 located below the support plate 101 and movable in the vertical direction. Multiple striking wheels 202 are rotatably mounted on the support frame 201. When the support frame 201 is at its highest point of travel, the striking wheels 202 pass through the through part 102, and the highest point is above the support plate 101, for striking the bottom surface of the mold 103. The limiting component 300 includes two sliders 301 located above the support plate 101 and movable in the length direction. A stop bar 302 is rotatably mounted on the sliders 301. When the mold 103 is placed inside the frame 100, the stop bar 302 contacts the side of the mold 103, limiting the side of the mold 103 and preventing it from moving during vibration.

[0021] Specifically, the support frame 201 is sleeved on the support rod 203, the lower end of the support rod 203 is installed on the side plate 204, the side plate 204 is installed inside the frame 100, and a spring 205 is sleeved on the support rod 203. The two ends of the spring 205 abut against the side plate 204 and the support frame 201 respectively, and are always in a compressed state. Under the action of the spring 205, the support frame 201 always has an upward tendency. When the mold 103 is pushed into the frame 100, one side of the mold 103 contacts the side of the striking wheel 202, and forces the support frame 201 to move downward. At this time, the spring 205 is further compressed until the striking wheel 202 is below the mold. Then, a downward force is applied to the support frame 201 at intervals to further compress the spring 205. When the force suddenly disappears, the support frame 201 will move upward under the action of the spring 205, thereby driving the striking wheel 202 to continuously strike the mold 103 and reduce the air bubbles in the mortar.

[0022] Specifically, both ends of the support frame 201 are provided with L-shaped plates 206. A rotating wheel 207 is located above the horizontal section of the L-shaped plate 206. Multiple top blocks 208 are provided around the rotating wheel 207 along its circumferential direction. The rotating wheel 207 is mounted on a rotating shaft 209, which is rotatably mounted on the frame 100, with one end connected to the output end of a power device. The power device is mounted on the frame 100 and can be a rotary motor. When the support frame 201 is at its highest point of travel, the horizontal section of the L-shaped plate 206 directly contacts the rotating wheel 207. When the mold 103... When placed in the frame 100, the support frame 201 is pressed down a certain distance. At this time, there is no contact between the horizontal section of the L-shaped plate 206 and the rotating wheel 207. Then, the rotating shaft 209 is driven to rotate by the power equipment, which drives the rotating wheel 207 to rotate. Then the top block 208 will contact the horizontal section of the L-shaped plate 206, forcing the support frame 201 to move further downward. The spring 205 is also further compressed. After the top block 208 disengages from the support frame 201, the support frame 201 will suddenly move upward under the action of the spring 205, thus striking the mold 103.

[0023] Specifically, the vertical section of the L-shaped plate 206 is provided with a vertically arranged elongated hole 210, and the rotating shaft 209 passes through the elongated hole 210 to avoid interference between the support frame 201 and the rotating shaft 209 during the up-and-down movement.

[0024] Specifically, the top of the frame 100 is provided with two through slots 106, and the stop bar 302 is inserted into the through slots 106. The length of the through slot 106 is greater than the length of the stop bar 302, so as to ensure that the stop bar 302 can be smoothly moved out of the through slot 106 when it rotates.

[0025] Specifically, the slider 301 is sleeved on the crossbar 303, which is installed on the frame 100 and arranged along its length. Before placing the mold 103 on the support plate 101, the two sliders 301 are moved along the axis of the crossbar 303. At this time, under the support of one end of the through groove 106, the stop bar 302 begins to rotate upward until the stop bar 302 is completely removed from the through groove 106, so that the mold 103 can be placed smoothly on the support plate 101. Then the slider 301 is reset, and the stop bar 302 passes through the through groove 106 again to limit the side of the mold 103.

[0026] Specifically, both ends of the frame 100 are provided with limiting strips 104. When the mold 103 is placed in the frame 100, the bottom surface of the limiting strip 104 contacts the top surface of the mold 103 to limit the top of the mold 103. The limiting strip 104 has a gap between its end and the opening, which makes it easier to put the mold 103 into the frame 100.

[0027] Specifically, a vertical pipe 105 is detachably installed on the top of the frame 100. When mortar needs to be poured into the mold 103, the vertical pipe 105 is located below the discharge port of the mixing tank, so that the mortar can fall smoothly into the mold 103. A level sensor, such as an ultrasonic level sensor, can be installed inside the frame 100 to monitor whether the mortar surface is level.

[0028] Since the above are merely preferred embodiments of this utility model and are not intended to limit this utility model, it is obvious that those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A mortar specimen preparation device, characterized in that, include: The frame (100) has an opening on one side and a support plate (101) inside. The surface of the support plate (101) has a through part (102), and a mold (103) is placed on the support plate (101). The vibration assembly (200) includes a support frame (201) disposed below the support plate (101) and movable in the vertical direction. Multiple striking wheels (202) are rotatably mounted on the support frame (201). When the support frame (201) is at its highest point of travel, the striking wheels (202) pass through the through part (102), and the highest point is located above the support plate (101), for striking the bottom surface of the mold (103). The limiting component (300) includes two sliders (301) located above the support plate (101) and movable along its length. A stop bar (302) is rotatably mounted on the slider (301). In application, the stop bar (302) contacts the side of the mold (103).

2. The mortar specimen preparation apparatus according to claim 1, characterized in that, The support frame (201) is sleeved on the support rod (203). The lower end of the support rod (203) is installed on the side plate (204). The side plate (204) is installed inside the frame (100). A spring (205) is sleeved on the support rod (203). The two ends of the spring (205) abut against the side plate (204) and the support frame (201) respectively, and are always in a compressed state.

3. The mortar specimen preparation apparatus according to claim 1, characterized in that, The support frame (201) is provided with L-shaped plates (206) at both ends. A rotating wheel (207) is provided above the horizontal section of the L-shaped plate (206). Multiple top blocks (208) are provided on the circumferential side of the rotating wheel (207). In application, the top blocks (208) are in contact with the horizontal section of the L-shaped plate (206). The rotating wheel (207) is mounted on the rotating shaft (209). The rotating shaft (209) is rotatably mounted on the frame (100) and one end is connected to the output end of the power equipment. The power equipment is mounted on the frame (100).

4. The mortar specimen preparation apparatus according to claim 3, characterized in that, The vertical section of the L-shaped plate (206) is provided with a vertically arranged elongated hole (210), and the rotating shaft (209) passes through the elongated hole (210).

5. The mortar specimen preparation apparatus according to claim 1, characterized in that, The top of the frame (100) is provided with two through slots (106), the stop bar (302) is inserted into the through slots (106), and the length of the through slots (106) is greater than the length of the stop bar (302).

6. The mortar specimen preparation apparatus according to claim 1, characterized in that, The slider (301) is sleeved on the crossbar (303), which is mounted on the frame (100) and arranged along its length.

7. The mortar specimen preparation apparatus according to claim 1, characterized in that, The frame (100) has a limiting strip (104) at both ends inside. The end of the limiting strip (104) is spaced from the opening. When in use, the bottom surface of the limiting strip (104) contacts the top surface of the mold (103).

8. The mortar specimen preparation apparatus according to claim 1, characterized in that, A vertical pipe (105) is detachably installed on the top of the frame (100). In use, the vertical pipe (105) is located below the discharge port of the mixing tank.