A structure glue tensile sample rapid preparation frock
Patent Information
- Application Number
- CN202522385226.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]但是上述装置在使用时,需要分别转动多个固定螺杆,使得多个螺杆压住试片制作试样,在制作完成后还需要将多个固定螺杆松开,操作较为复杂,因此,需要一种结构胶拉伸试样快速制备工装,用以解决上述问题
1、通过设置的承载台与升降座,将多个第一基材放置在升降座上,将多个第二基材放置在承载台上,当进行试样制备时,能够通过转动螺纹杆使得升降座向下运动,进而使得多个第一基材同步向下运动与第二基材进行粘接,提高制备效率。
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Figure CN224921539U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of specimen preparation tooling, and more specifically, to a tooling for rapid preparation of structural adhesive tensile specimens. Background Technology
[0002] The tensile test of structural adhesives involves applying tensile force to a sample bonded with structural adhesive. The sample typically consists of two substrates bonded together with structural adhesive. The preparation of the test sample is quite demanding. The two substrates must be overlapped on coaxial parallel surfaces by applying structural adhesive. The length of the bonding surface and the thickness of the adhesive layer must be controlled within the range of 12.5±0.25mm and 0.2mm, respectively. The control of the bonding dimensions is quite strict. Furthermore, the adhesive is fluid and requires 1-3 hours to cure. Manual fixing is inefficient and of low quality, which restricts the application of testing parameters for structural adhesives.
[0003] Existing sample preparation devices, such as the patent document with announcement number CN222579748U, disclose a sample preparation device for testing the shear strength of structural adhesives. The device includes a base and a fixing screw. A screw support is fixedly connected to the base, and multiple fixing screws are threaded at equal intervals on the screw support. A cleaning groove is provided on the base, and edge baffles are fixedly provided on the opposite two sides of the base. Multiple partitions are vertically and equidistantly fixedly connected to the edge baffles, and adjacent partitions form processing slots of the same size. The structural adhesive sample to be bonded is placed in the processing slot, and the cleaning groove is located below the bonding surface of the structural adhesive sample.
[0004] However, the above-mentioned device requires rotating multiple fixing screws to press the test piece to make the sample. After the sample is made, the multiple fixing screws need to be loosened, which is a relatively complicated operation. Therefore, a tooling for rapid preparation of structural adhesive tensile test specimens is needed to solve the above problems. Utility Model Content
[0005] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0006] To address the technical problems mentioned in the background section, some embodiments of this application provide a rapid preparation fixture for structural adhesive tensile specimens, comprising: a base with a support platform on the base, and a right lifting seat slidably disposed on the base, the lifting seat being located on one side of the support platform; a first placement groove formed on the lifting seat, with a plurality of evenly distributed grooves disposed on the lifting seat; and a second placement groove formed on the support platform, with a plurality of evenly distributed grooves disposed on the support platform, the first placement groove and the second placement groove being disposed opposite each other; wherein, a first substrate is placed in the first placement groove, and a second substrate is placed in the second placement groove, the first substrate being... A sample is formed by bonding one end of the material to the second substrate; a guide post passing through the lifting seat is fixedly installed on the base, and the lifting seat and the guide post are slidably engaged; a threaded rod passing through the lifting seat is rotatably installed on the base, and the threaded rod is threadedly engaged with the lifting seat; a first cover plate is detachably installed on the lifting seat, and a plurality of evenly distributed first rubber pads are provided on the first cover plate, which are respectively embedded in the first placement groove to press the first substrate; a second cover plate is detachably installed on the bearing platform, and a plurality of evenly distributed second rubber pads are provided on the second cover plate, which are respectively embedded in the second placement groove to press the second substrate.
[0007] Furthermore, the cleaning component includes: a support platform on the lifting seat, the upper end face of the support platform being flush with the bottom wall of the second placement slot, a sliding groove extending from left to right on the side wall of the second placement slot, a sliding rod passing through multiple sliding grooves on the support platform, an installation sleeve located in the second placement slot being fitted on the sliding rod, and a sponge head being installed on the installation sleeve, the sponge head moving back and forth to wipe the upper side of the second substrate.
[0008] Furthermore, a sliding block is slidably arranged in the sliding groove, and a sliding rod is fixedly connected to the sliding block. A first rotating head is rotatably arranged on both sides of the support platform, and a rotating rod is installed on the first rotating head. A hinge rod is hinged on the rotating rod, and one end of the two hinge rods is respectively connected to the two ends of the sliding rod.
[0009] Furthermore, a second rotating head is rotatably mounted at each end of the sliding rod, and one end of the hinge rod is fixedly connected to the second rotating head.
[0010] Furthermore, the mounting sleeve is fitted onto the sliding rod and rotates with the sliding rod. A torsion spring is provided between the mounting sleeve and the sliding rod, and the two ends of the torsion spring are fixedly connected to the mounting sleeve and the sliding rod.
[0011] Furthermore, a connecting rod is fixedly connected to the mounting sleeve, and a threaded head is provided at one end of the connecting rod. The sponge head is threadedly installed at one end of the connecting rod through the threaded head.
[0012] Furthermore, push handles are fixedly connected to the upper ends of the two rotating rods.
[0013] The beneficial effects of this application are as follows: 1. By setting up a support platform and a lifting seat, multiple first substrates are placed on the lifting seat and multiple second substrates are placed on the support platform. When preparing samples, the lifting seat can be moved downward by rotating the threaded rod, thereby causing multiple first substrates to move downward synchronously and bond with the second substrates, thus improving the preparation efficiency.
[0014] 2. The support platform is set up to support the lower end of the second substrate. At the same time, the first cover plate fixedly installed on the lifting seat supports the upper end of the first substrate through the first rubber pad, so as to prevent the first substrate and the second substrate from shifting when they are pressed together for bonding.
[0015] 3. With the sponge head provided, after the second substrate is placed in the second placement groove, the sponge head can be moved back and forth to wipe and clean the upper surface of the second substrate, so as to avoid affecting the adhesive effect.
[0016] 4. The installation sleeve and torsion spring ensure that the sponge head slides firmly against the side of the second substrate, guaranteeing a good cleaning effect. Attached Figure Description
[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0018] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0019] In the attached diagram: Figure 1 This is an overall schematic diagram according to one embodiment of the present application; Figure 2 yes Figure 1 A schematic diagram of the installation structure of the first cover plate in the embodiment; Figure 3 yes Figure 1 The installation diagram of the guide post in the embodiment is shown below; Figure 4 yes Figure 1 A schematic diagram of the support platform in the embodiment; Figure 5 yes Figure 1 The installation diagram of the mounting sleeve in the embodiment is shown below; Figure 6 yes Figure 1 The above embodiment shows a schematic diagram of the sponge head installation.
[0020] Figure label: 10. Base; 11. Lifting seat; 12. First cover plate; 13. Second cover plate; 14. First substrate; 15. Second substrate; 16. First placement groove; 17. Guide column; 18. Threaded rod; 19. First rubber pad; 20. Second rubber pad; 21. Second placement groove; 22. Support platform; 23. Push handle; 24. Rotating rod; 25. Sliding rod; 26. Sliding groove; 27. Sliding block; 28. Mounting sleeve; 29. Connecting rod; 30. Sponge head; 31. Hinge rod; 32. Torsion spring; 33. Bearing platform; 34. First rotating head; 35. Second rotating head. Detailed Implementation
[0021] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0022] It should also be noted that, for ease of description, only the parts relevant to the application are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0023] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0024] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0025] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0026] Reference Figure 1-6A rapid preparation fixture for structural adhesive tensile specimens includes: a base 10, a lifting seat 11, a support platform 33, a first placement groove 16, and a second placement groove 21. The lifting seat 11 is slidably mounted on the base 10 and located at the front side of the base 10, while the support platform 33 is fixedly mounted on the base 10 and located at the rear side of the lifting seat 11. Multiple evenly distributed first placement grooves 16 are formed on the lifting seat 11, and a first substrate 14 is placed in each of the first placement grooves 16. Multiple evenly distributed second placement grooves 21 are formed on the support platform 33, and a second substrate 15 is placed in each of the second placement grooves 21. During specimen preparation, the lower surface of one end of the first substrate 14 is bonded to the upper surface of one end of the second substrate 15. A guide post 17 is fixedly mounted on the base 10, passing through the lifting seat 11, and the lifting seat 11 is slidably engaged with the guide post 17. A threaded rod 18 is rotatably mounted on the base 10, passing through the lifting seat 11, and the threaded rod 18 is threadedly engaged with the lifting seat 11. By rotating the threaded rod 18, the lifting seat 11 is moved up and down.
[0027] In one embodiment, when bonding the first substrate 14 and the second substrate 15, it is necessary to press the first substrate 14 and the second substrate 15 together. This is achieved by detachably installing a first cover plate 12 on the lifting seat 11. The first cover plate 12 covers the upper side of the lifting seat 11, and a plurality of first rubber pads 19 are fixedly connected to the first cover plate 12. The first rubber pads 19 are respectively embedded in the first placement groove 16. The first cover plate 12 is installed on the lifting seat 11 by bolts. After the first cover plate 12 is installed, the first rubber pads 19 abut against the upper side of the first substrate 14, pressing the first substrate 14 tightly into the first placement groove 16.
[0028] In one embodiment, a support platform 22 is provided on the base 10, located on one side of the bearing platform 33. The upper surface of the support platform 22 is flush with the bottom wall of the second placement groove 21. After the second substrate 15 is placed into the second placement groove 21, one end of the second substrate 15 is flush with one side of the support platform 22. At this time, the support platform 22 supports the underside of the adhesive portion of the second substrate 15. Teflon is attached to the support platform 22 for easy cleaning of the adhesive later. The dimensions of the support platform 22 are consistent with the dimensions of the adhesive area of the sample. Therefore, when one end of the second substrate 15 is flush with one side of the support platform 22, the adhesive area is the upper area of the support platform 22.
[0029] In one embodiment, a sliding groove 26 extending through the second placement groove 21 is provided on the side wall. A sliding block 27 is slidably disposed within the sliding groove 26. A sliding rod 25, passing through and fixedly connected to multiple sliding blocks 27, is disposed between the sliding blocks 27. The sliding rod 25 has a portion passing through the second placement groove 21. An mounting sleeve 28, located within the second placement groove 21, is fitted onto the sliding block 27. A torsion spring 32 connects the mounting sleeve 28 and the sliding rod 25, with both ends of the torsion spring 32 fixedly connected to the mounting sleeve 28 and the sliding rod 25, respectively. A connecting rod 29 is fixedly connected to the mounting sleeve 28, and a sponge head 30 is detachably mounted on one end of the connecting rod 29. Under the action of the torsion spring 32, the sponge head 30 rests against the lower side wall of the second placement groove 21. A threaded head is provided at one end of the connecting rod 29, and the sponge head 30 is threadedly mounted to one end of the connecting rod 29 through the threaded head. When the sponge head 30 needs to be replaced, it can be unscrewed and replaced by lifting the sponge head 30.
[0030] Second rotating heads 35 are rotatably mounted at both ends of the sliding rod 25. One end of the hinge rod 31 is fixedly connected to the second rotating head 35. First rotating heads 34 are rotatably mounted on both sides of the support platform 33. A rotating rod 24 is mounted on the first rotating head 34, and a hinge rod 31 is hinged to the rotating rod 24. One end of the hinge rod 31 is fixedly mounted on the sliding rod 25. When the push handle 23 is pushed forward, the sliding rod 25 and the sliding block 27 move forward, thereby driving the sponge head 30 to move forward. The sponge head 30 wipes and cleans the upper surface of the second substrate 15 placed in the second placement groove 21.
[0031] To prevent the second substrate 15 from slipping during wiping and cleaning, a second cover plate 13 is bolted to the support platform 33. Multiple second rubber pads 20 are evenly distributed on the second cover plate 13. After the second cover plate 13 is installed on the support platform 33, the second rubber pads 20 are embedded in the second placement groove 21 to press and fix the second substrate 15.
[0032] Working process or usage method: 1. When preparing the sample, first place the second substrate 15 in the second placement groove 21 so that one end of the second substrate 15 is flush with the support platform 22. Install the second cover plate 13 on the support platform 33 and press and limit the second substrate 15. By pushing the push handle 23, the sliding rod 25 and the sliding block 27 are pushed forward under the action of the hinge rod 31, which in turn pushes the sponge head 30 to move, so that the sponge head 30 moves back and forth to wipe and clean the upper surface of the second substrate 15 to avoid affecting the adhesive strength. 2. After cleaning, apply structural adhesive to the upper surface of the second substrate 15, and then place the cleaned first substrate 14 in the first placement groove 16. The first substrate 14 is limited by installing the first cover plate 12 on the lifting seat 11. One end of the first substrate 14 is flush with one end of the lifting seat 11. At this time, the adhesive area meets the standard of the sample. 3. By rotating the threaded rod 18, the lifting seat 11 is driven to move downward, so that the lower surface of the first substrate 14 is bonded to the upper surface of the second substrate 15.
[0033] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the application involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described application concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A tooling for rapid preparation of structural adhesive tensile specimens, characterized in that, include: The base (10) has a support platform (33) on it, and a right lifting seat (11) is also slidably arranged on the base (10), with the lifting seat (11) located on one side of the support platform (33); The first placement slot (16) is opened on the lifting seat (11), and multiple slots are evenly distributed on the lifting seat (11); The second placement slot (21) is opened on the support platform (33), and multiple slots are evenly distributed on the support platform (33). The first placement slot (16) and the second placement slot (21) are arranged opposite to each other. The first substrate (14) is placed in the first placement groove (16), and the second substrate (15) is placed in the second placement groove (21). The first substrate (14) and the second substrate (15) are bonded together at one end to form a sample. A guide post (17) passing through a lifting seat (11) is fixedly installed on the base (10). The lifting seat (11) and the guide post (17) are slidably engaged. A threaded rod (18) passing through the lifting seat (11) is rotatably installed on the base (10). The threaded rod (18) is threadedly engaged with the lifting seat (11). A first cover plate (12) is detachably installed on the lifting seat (11). A plurality of first rubber pads (19) are evenly distributed on the first cover plate (12). The first rubber pads (19) are respectively embedded in the first placement groove (16) to press the first substrate (14). The support platform (33) is detachably installed with a second cover plate (13). The second cover plate (13) is provided with a plurality of evenly distributed second rubber pads (20). The second rubber pads (20) are respectively embedded in the second placement groove (21) to press the second substrate (15). The support platform (33) is provided with a cleaning component for cleaning the bonding side of the second substrate (15).
2. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 1, characterized in that: The cleaning assembly includes: a support platform (22) on the lifting seat (11), the upper end face of the support platform (22) being flush with the bottom wall of the second placement groove (21), a sliding groove (26) extending through the left and right sides on the side wall of the second placement groove (21), a sliding rod (25) passing through multiple sliding grooves (26) on the support platform (33), an installation sleeve (28) located in the second placement groove (21) on the sliding rod (25), a sponge head (30) installed on the installation sleeve (28), and the sponge head (30) moving back and forth to wipe and clean the upper side of the second substrate (15).
3. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 2, characterized in that: A sliding block (27) is slidably disposed in the sliding groove (26), and the sliding rod (25) is fixedly connected to the sliding block (27). A first rotating head (34) is rotatably disposed on both sides of the bearing platform (33). A rotating rod (24) is installed on the first rotating head (34), and a hinge rod (31) is hinged on the rotating rod (24). One end of the two hinge rods (31) is connected to both ends of the sliding rod (25).
4. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 3, characterized in that: The sliding rod (25) has a second rotating head (35) rotatably mounted at both ends, and one end of the hinge rod (31) is fixedly connected to the second rotating head (35).
5. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 4, characterized in that: The mounting sleeve (28) is fitted onto the sliding rod (25) and rotates with the sliding rod (25). A torsion spring (32) is provided between the mounting sleeve (28) and the sliding rod (25). The two ends of the torsion spring (32) are fixedly connected to the mounting sleeve (28) and the sliding rod (25).
6. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 5, characterized in that: A connecting rod (29) is fixedly connected to the mounting sleeve (28). One end of the connecting rod (29) is provided with a threaded head, and the sponge head (30) is threadedly installed on one end of the connecting rod (29) through the threaded head.
7. The tooling for rapid preparation of structural adhesive tensile specimens according to claim 6, characterized in that: Push handles (23) are fixedly connected to the upper ends of the two rotating rods (24).
Citation Information
Patent Citations
Structural adhesive shear strength detection sample preparation device
CN222579748U
