A hydrogen equipment automatic test platform

CN224921583UActive Publication Date: 2026-10-30HYDREXIA (SHANGHAI) CO LTD +2
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Patent Information

Application Number
CN202522180542.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-10-30
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0002]目前氢气设备完成后一般需对设备内管道进行试压,以及整体运行测试,如图2所示,管道试压通过管道系统101,将试压气体(例如氮气、氦气)通过增压泵增至试验压力,完成后直接通过管道系统放散排空,运行测试则需要通过管道系统101和管道系统102,将测试气体(例如氮气、氦气、氢气)加压或直接通入设备,模拟实际运行状态,结束后将测试气体直接通过管道系统103放散排空;现有的检测平台直接将测试气体或者试压气体进行放散排空操作,这样会导致这些气体的浪费,增加测试成本

Benefits of technology

本实用新型公开了一种氢气设备自动测试平台,通过增加增压泵的连接管道,可对多个测试设备进行检测,检测效率更高,另外,测试设备连接有回收管道,在试压或运行测试完成之后,可对检测气体进行回收,减少检测气体的浪费,节约成本。

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Abstract

The utility model relates to hydrogen equipment detection technical field discloses a kind of hydrogen equipment automatic test platform, including gas source device, booster pump, compressed air device, test equipment and pipeline system, pipeline system includes the pipeline for connecting gas source device, booster pump, compressed air device and test equipment, gas source device is connected with the inlet of booster pump, the outlet of booster pump is connected with at least one test equipment, test equipment is provided with diffusion emptying pipe, the outlet of test equipment is provided with first recovery pipeline between the inlet of booster pump, the outlet of booster pump is provided with second recovery pipeline between gas source device, compressed air device is connected with booster pump and test equipment. The utility model has the effect that test gas can be recycled and reused.
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Description

Technical Field

[0001] This utility model relates to the field of hydrogen equipment testing technology, and in particular to an automatic testing platform for hydrogen equipment. Background Technology

[0002] Currently, after the completion of hydrogen equipment, it is generally necessary to perform pressure tests on the internal pipelines and overall operational tests, such as... Figure 2 As shown, pipeline pressure testing uses pipeline system 101 to increase the test pressure of the test gas (e.g., nitrogen, helium) to the test pressure via a booster pump. After completion, the gas is directly vented through the pipeline system. Operation testing, on the other hand, requires pressurizing the test gas (e.g., nitrogen, helium, hydrogen) or directly introducing it into the equipment through pipeline systems 101 and 102 to simulate actual operating conditions. After completion, the test gas is directly vented through pipeline system 103. Existing testing platforms directly vent the test gas or pressure testing gas, which leads to waste of these gases and increases testing costs. Utility Model Content

[0003] The purpose of this invention is to provide an automatic testing platform for hydrogen equipment, which has the ability to recover and reuse test gases.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: An automated testing platform for hydrogen equipment includes a gas source device, a booster pump, a compressed air device, testing equipment, and a piping system. The piping system includes pipes for connecting the gas source device, the booster pump, the compressed air device, and the testing equipment. The gas source device is connected to the inlet of the booster pump, and the outlet of the booster pump is connected to at least one testing device. The testing device is equipped with a vent pipe. A first recovery pipe is provided between the outlet of the testing device and the inlet of the booster pump, and a second recovery pipe is provided between the outlet of the booster pump and the gas source device. The compressed air device is connected to the booster pump and the testing equipment.

[0005] As a further feature of this invention, the outlet of the air source device is connected to a first control valve, the inlet and outlet of the booster pump are provided with a second control valve and a third control valve, the inlet of the test equipment is provided with a fourth control valve, the vent pipe is provided with a fifth control valve, and the port where the compressed air device is connected to the booster pump and the port where it is connected to the test equipment are respectively connected with a sixth control valve and a seventh control valve.

[0006] As a further feature of this invention, an eighth control valve is connected to one end of the first recovery pipeline near the test equipment, and a ninth control valve and a check valve are provided on the second recovery pipeline.

[0007] As a further feature of this invention, the first control valve, the second control valve, the third control valve, the fourth control valve, the fifth control valve, the sixth control valve, the seventh control valve, the eighth control valve, and the ninth control valve are pneumatic valves, and the plurality of the pneumatic valves are connected to a compressed air device.

[0008] As a further feature of this invention, a pressure reducing valve is provided on the first recovery pipeline.

[0009] As a further feature of this invention, pressure transmitters are provided at the outlet of the gas source device, the outlet of the first control valve, the outlet of the booster pump, and the inlet and outlet of the testing equipment.

[0010] As a further feature of this invention, a safety valve is connected to the outlet of the gas source device and the inlet of the testing equipment.

[0011] As a further feature of this utility model, it is characterized by including a PLC control system, which is used for automatic control of the entire process of the detection platform.

[0012] The beneficial effects of this utility model are: This utility model discloses an automatic testing platform for hydrogen equipment. By adding a connection pipe for a booster pump, multiple testing devices can be tested, resulting in higher testing efficiency. In addition, the testing devices are connected to a recovery pipe, which allows the test gas to be recovered after pressure testing or operation testing is completed, reducing waste of test gas and saving costs. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this embodiment; Figure 2 This is a schematic diagram of existing technology in the background section; In the diagram, 1 is the air source device, 2 is the safety valve, 3 is the pressure transmitter, 4 is the first control valve, 5 is the check valve, 6 is the booster pump, 7 is the ninth control valve, 8 is the fourth control valve, 10 is the compressed air device, 11 is the testing equipment, 13 is the fifth control valve, 14 is the eighth control valve, and 15 is the pressure reducing valve. Detailed Implementation

[0015] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0016] An automated testing platform for hydrogen equipment, reference Figure 1 The system includes a gas source device 1, a booster pump 6, a compressed air device 10, a testing device 11, and a piping system. The piping system connects the pipes of each component. The gas source device 1 provides inert gas for testing and is connected to the booster pump 6, which in turn is connected to the testing device 11. In this embodiment, there are two testing devices 11. In other embodiments, there may be one, three, or more. The outlet of the testing device 11 is connected to a vent pipe and a first recovery pipe. The first recovery pipe is then connected to the booster pump 6. A second recovery pipe is then provided between the booster pump 6 and the gas source device 1. The first and second recovery pipes are used to detect the recovery of gas. The compressed air device 10 is connected to the booster pump 6 and the testing device 11 and is used to provide compressed gas for the booster pump 6 to operate normally. It is also used to provide instrument air to the testing device 11.

[0017] The above-mentioned testing system can realize pressure testing, operation testing, and gas recovery. Specifically, for pressure testing and operation testing, the working process is as follows: the gas source device 1 outputs test gas, the gas is increased to the test pressure by the booster pump 6, and then the gas enters the test equipment 11 through the pipeline for pressure testing and testing. For gas recovery, after the pressure testing or operation testing is completed, the test gas enters the booster pump 6 through the first recovery pipeline, and then flows into the gas source device 1 for recovery through the booster pump 6. If the gas in the test equipment 11 does not need to be recovered, it can be vented through the vent pipe.

[0018] To facilitate control, multiple control valves are installed in the pipeline. A first control valve 4 is installed at the outlet of the air source device 1, a second control valve and a third control valve are installed at the inlet and outlet of the booster pump 6, a fourth control valve 8 is installed at the inlet of the test equipment 11, and a fifth control valve 13 is installed on the vent pipe. A sixth control valve and a seventh control valve are respectively connected to the port where the compressed air device 10 is connected to the booster pump 6 and the port where it is connected to the test equipment 11. By setting up control valves, the on / off state of the pipeline can be controlled, which facilitates the control of the test platform.

[0019] In this embodiment, two testing devices 11 are provided, and therefore a fourth control valve 8 is provided at the inlet of both testing devices 11.

[0020] Furthermore, the first recovery pipeline is connected to an eighth control valve 14 at the end near the test equipment 11, and the second recovery pipeline is equipped with a ninth control valve 7 and a check valve 5. During pressure testing or operational testing, closing the eighth control valve 14 and the ninth control valve 7, combined with the check valve 5, can prevent test gas from entering the recovery pipeline.

[0021] refer to Figure 1 The specific working process of the test platform by operating the above control valves is as follows: During pressure testing and operation testing, the eighth control valve 14 and the ninth control valve 7 are closed, and the first control valve 4, the second control valve, the third control valve, the fourth control valve 8, the sixth control valve, and the seventh control valve are opened. The gas source device 1 outputs test gas, which is increased to the test pressure by the booster pump 6. Then, the gas enters the test equipment 11 through the pipeline for pressure testing or operation testing. After the test is completed, if it is necessary to recover the test gas, the first control valve 4 and the fourth control valve 8 are closed, and the eighth control valve 14 and the ninth control valve 7 are opened. The test gas in the test equipment 11 enters the booster pump 6 through the first recovery pipeline, and after exiting the booster pump 6, it enters the gas source device 1 through the second recovery pipeline to complete the recovery of the test gas. If it is not necessary to recover the test gas, the fifth control valve 13 is opened directly, and the test gas is released through the vent pipe.

[0022] To prevent excessive pressure when high-pressure gas enters the gas source device 1, a pressure reducing valve 15 is installed on the first recovery pipeline. After the test gas comes out of the test device 11, it enters the first recovery pipeline. After passing through the pressure reducing valve 15, the pressure of the test gas will be reduced to a safe pressure that allows it to enter the gas source device 1. Then, it passes through the booster pump 6 and the ninth control valve 7 before entering the gas source device 1. When the test gas pressure is high but still within the acceptable safe pressure range of the gas source device 1, the booster pump 6 can be left unstarted, and the test gas can flow directly through the booster pump 6 before entering the gas source device 1. When the test gas pressure is lower than the gas source pressure in the gas source device 1, the booster pump 6 is started to pressurize the test gas and send it into the gas source device 1.

[0023] In this embodiment, the first control valve 4, the second control valve, the third control valve, the fourth control valve 8, the fifth control valve 13, the sixth control valve, the seventh control valve, the eighth control valve 14, and the ninth control valve 7 are pneumatic valves, which are supplied with normal operating gas by the compressed air device 10.

[0024] Pressure transmitters 3 are installed at the outlet of the gas source device 1, the outlet of the first control valve 4, the outlet of the booster pump 6, and the inlet and outlet of the test equipment 11. These transmitters can monitor the gas pressure at different locations and interlock the corresponding control valves (pneumatic valves) to automatically control the gas to complete the pressure test or test process. When the gas pressure exceeds the normal pressure, the control system will issue an alarm and close the corresponding interlocked control valve.

[0025] Safety valves 2 are connected to the outlet of the gas source device 1 and the inlet of the test equipment 11. When the gas entering the gas source device 1 and each test equipment 11 is over-pressurized, the safety valves 2 will open to release pressure and protect the safety of the test platform.

[0026] The test platform in this embodiment is also equipped with a PLC control system, which is used to control the air source device 1, booster pump 6, compressed air device 10, test equipment 11 and various valves to realize automatic control of the entire test process.

[0027] This embodiment can perform comprehensive testing and inspection of hydrogenation equipment, simulate the testing environment for equipment performance, test multiple devices simultaneously, and recycle the test gas. The entire testing process is automatically controlled by the system. Compared with previous equipment testing processes, it improves testing efficiency, saves costs, and reduces the safety risks to operators while ensuring equipment quality.

[0028] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic testing platform for hydrogen equipment, characterized in that, The device includes an air source device (1), a booster pump (6), a compressed air device (10), a testing device (11), and a piping system. The piping system includes pipes for connecting the air source device (1), the booster pump (6), the compressed air device (10), and the testing device (11). The air source device (1) is connected to the inlet of the booster pump (6). At least one testing device (11) is connected to the outlet of the booster pump (6). The testing device (11) is provided with a vent pipe. A first recovery pipe is provided between the outlet of the testing device (11) and the inlet of the booster pump (6). A second recovery pipe is provided between the outlet of the booster pump (6) and the air source device (1). The compressed air device (10) is connected to the booster pump (6) and the testing device (11).

2. The automatic testing platform for hydrogen equipment according to claim 1, characterized in that, The outlet of the air source device (1) is connected to a first control valve (4), the inlet and outlet of the booster pump (6) are provided with a second control valve and a third control valve, the inlet of the test equipment (11) is provided with a fourth control valve (8), the vent pipe is provided with a fifth control valve (13), and the port of the compressed air device (10) connected to the booster pump (6) and the port of the test equipment (11) are respectively connected with a sixth control valve and a seventh control valve.

3. The automatic testing platform for hydrogen equipment according to claim 2, characterized in that, The first recovery pipeline is connected to an eighth control valve (14) at one end near the test equipment (11), and the second recovery pipeline is equipped with a ninth control valve (7) and a check valve (5).

4. The automatic testing platform for hydrogen equipment according to claim 3, characterized in that, The first control valve (4), the second control valve, the third control valve, the fourth control valve (8), the fifth control valve (13), the sixth control valve, the seventh control valve, the eighth control valve (14), and the ninth control valve (7) are pneumatic valves, and the plurality of the pneumatic valves are connected to the compressed air device (10).

5. The automatic testing platform for hydrogen equipment according to claim 1, characterized in that, A pressure reducing valve (15) is installed on the first recovery pipeline.

6. The automatic testing platform for hydrogen equipment according to claim 2, characterized in that, Pressure transmitters (3) are provided at the outlet of the gas source device (1), the outlet of the first control valve (4), the outlet of the booster pump (6), and the inlet and outlet of the test equipment (11).

7. The automatic testing platform for hydrogen equipment according to claim 1, characterized in that, Safety valves (2) are connected to the outlet of the gas source device (1) and the inlet of the test equipment (11).

8. The automatic testing platform for hydrogen equipment according to any one of claims 1-7, characterized in that, It also includes a PLC control system, which is used for the automatic control of the entire process of the detection platform.