An asphalt mixture rutting test bench capable of simulating a ramp and rainfall
Patent Information
- Application Number
- CN202522524288.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-27
AI Technical Summary
为使试件达到60℃的试验温度,通常需要将试件放置在试验设备内持续加热6~12小时,单次试验周期长,导致一天内可完成的试验数量有限,影响检测效率
[0015]本实用新型包括箱体、设于箱体底部的试件坡度调整组件及喷水组件。试件坡度调整组件顶部设有试件槽、试件槽底部及外围设有导温腔、导温腔外围设有排水槽;试件坡度调整组件底部两端分别铰接有升降轴及转动轴;转动轴与机箱底面固定连接;试件坡度调整组件通过剪式升降机实现角度调节,试件槽底部设有导温腔并与控温组件形成导热介质循环回路以实现快速均匀加热,导温腔外围设有排水槽以收集废水。喷水组件包括水箱、导水管及扇形喷头,可在试件表面模拟降雨工况。能同步实现坡度调节与降雨模拟,提升试验对实际道路环境的真实度并缩短试件升温时间。
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Figure CN224921611U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of asphalt mixture rutting test technology, and in particular to an asphalt mixture rutting test bench that can simulate slopes and rainfall. Background Technology
[0002] High-temperature stability of asphalt mixtures is a crucial performance indicator in road engineering. Existing asphalt mixture rutting tests typically involve placing the specimen in a test chamber, heating it to a standard temperature with hot air, and then repeatedly pressing a test wheel onto the specimen to obtain dynamic stability indicators. This traditional testing method has the following shortcomings: First, the specimen heating method is inefficient. To reach the test temperature of 60°C, the specimen usually needs to be placed in the test equipment and heated continuously for 6 to 12 hours. The long test cycle results in a limited number of tests that can be completed in a day, affecting the testing efficiency.
[0003] Secondly, the test conditions differ from the actual effects of vehicles. Ruts typically appear on slopes, while traditional testing devices are generally used on horizontal surfaces, making it impossible to simulate the stress characteristics of going uphill or downhill. Furthermore, traditional testing devices have limited testing parameters, primarily focusing on dynamic stability, and cannot simulate rainfall.
[0004] Therefore, it is necessary to provide an asphalt mixture rutting test bench that can simulate slopes and rainfall to solve the problems existing in the prior art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an asphalt mixture rutting test bench that can simulate slopes and rainfall, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A rutting test bench for asphalt mixtures that can simulate slopes and rainfall includes: a box body, a specimen slope adjustment component located at the bottom of the box body, and a water spray component located on one side of the specimen slope adjustment component. The specimen slope adjustment assembly has a specimen groove at the top, a temperature-conducting cavity at the bottom and around the specimen groove, and a drainage groove around the temperature-conducting cavity; a lifting shaft and a rotating shaft are respectively hinged at both ends of the bottom of the specimen slope adjustment assembly; the rotating shaft is fixedly connected to the bottom surface of the chassis, and the lifting shaft is driven to lift by a scissor lift; a temperature control assembly is provided below the temperature-conducting cavity; a heat-conducting medium circulation loop is formed between the temperature-conducting cavity and the temperature control assembly.
[0007] Preferably, the temperature-conducting cavity is provided with a spiral coil, and the space between the spiral coil and the temperature-conducting cavity is filled with a heat-conducting medium; the liquid inlet pipe of the spiral coil is connected to the liquid outlet of the temperature control component, and the liquid outlet pipe of the spiral coil is connected to the liquid inlet of the temperature control component; the liquid outlet of the temperature control component is provided with a circulation pump, and the liquid outlet end of the circulation pump is provided with a check valve.
[0008] Preferably, the heat-conducting medium is glycerol.
[0009] Preferably, a temperature sensor is provided on the outer wall of the temperature-conducting cavity. The temperature sensor collects the temperature of the outer wall of the temperature-conducting cavity and transmits it to the temperature control component. The temperature control component displays the temperature of the outer wall of the temperature-conducting cavity. The temperature control component is a heat-conducting oil heater.
[0010] Preferably, the lifting shaft is driven by two scissor lifts arranged side by side.
[0011] Preferably, the scissor lift includes: a base, a scissor linkage, a lead screw, a lifting motor, and a bearing seat; the scissor linkage includes two sets of symmetrically arranged hinged rods, one end of each set of hinged rods being hinged to the base, and the other end being hinged to the bearing seat. One end of the hinge point of the two sets of symmetrically arranged hinged rods is connected to the lead screw via a nut, and the other end is rotatably connected to the lead screw. The end of the lead screw rotatably connected to the hinge point is drively connected to the output shaft of the lifting motor.
[0012] Preferably, a sewage tank is connected to one side of the drainage trough via a drainage pipe, and a filter screen is provided at the front end of the drainage pipe.
[0013] Preferably, the water spraying assembly includes: a water tank located on the top of the housing, a water guide pipe connected to the water outlet of the water tank, and a spray pipe connected to the end of the water guide pipe; a spray switch is provided at the end of the spray pipe, and a fan-shaped nozzle is provided downstream of the spray switch.
[0014] This utility model discloses an asphalt mixture rutting test bench that can simulate slopes and rainfall, which has the following beneficial effects.
[0015] This utility model includes a housing, a specimen slope adjustment assembly located at the bottom of the housing, and a water spray assembly. The specimen slope adjustment assembly has a specimen groove at the top, a temperature-conducting cavity at the bottom and around the specimen groove, and a drainage trough around the temperature-conducting cavity. A lifting shaft and a rotating shaft are hinged to both ends of the bottom of the specimen slope adjustment assembly, respectively. The rotating shaft is fixedly connected to the bottom surface of the housing. The specimen slope adjustment assembly achieves angle adjustment via a scissor lift. The temperature-conducting cavity at the bottom of the specimen groove forms a heat-conducting medium circulation loop with the temperature control assembly to achieve rapid and uniform heating. The drainage trough around the temperature-conducting cavity collects wastewater. The water spray assembly includes a water tank, a water pipe, and a fan-shaped nozzle, which can simulate rainfall conditions on the specimen surface. It can simultaneously achieve slope adjustment and rainfall simulation, improving the realism of the test to the actual road environment and shortening the specimen heating time. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the asphalt mixture rutting test bench that can simulate slopes and rainfall according to this utility model.
[0017] Figure 2 This is a schematic diagram of the asphalt mixture rutting test bench that can simulate slopes and rainfall according to this utility model.
[0018] Figure 3 This is a side view of the asphalt mixture rutting test bench of this utility model, which can simulate slopes and rainfall, before slope adjustment.
[0019] Figure 4 This is a side view of the asphalt mixture rutting test bench of this utility model after slope adjustment. It can simulate slopes and rainfall.
[0020] Figure 5 This is a front view of the asphalt mixture rutting test bench of this utility model after slope adjustment, which can simulate slopes and rainfall.
[0021] In the attached image: 1. Specimen; 2. High-frequency industrial camera; 3. Specimen slot; 4. Temperature conduction chamber; 5. Drainage trough; 6. Lifting shaft; 7. Rotating shaft; 8. Scissor lift; 801. Base; 802. Scissor linkage; 803. Lead screw; 804. Lifting motor; 805. Bearing seat; 9. Temperature control component; 10. Chassis; 11. Water tank; 12. Water pipe; 13. Sprinkler pipe; 14. Wastewater tank. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Example 1
[0025] Please refer to Figures 1 to 2An asphalt mixture rutting tester that can simulate vehicle slope driving and rainfall includes: a box, a specimen slope adjustment component located at the bottom of the box, and a water spray component located on one side of the specimen slope adjustment component; in this embodiment, a high-frequency industrial camera 2 is also provided on the side of the specimen slope adjustment component away from the water spray component, and the surface image of the asphalt mixture specimen 1 is acquired by the high-frequency industrial camera 2 during the test, providing data support for subsequent analysis of wear, skid resistance and structural changes; The specimen slope adjustment assembly has a specimen groove 3 at the top, a temperature conducting cavity 4 at the bottom and around the specimen groove 3, and a drainage groove 5 around the temperature conducting cavity 4; the bottom ends of the specimen slope adjustment assembly are respectively hinged to a lifting shaft 6 and a rotating shaft 7; the rotating shaft 7 is fixedly connected to the bottom surface of the housing 10, and the lifting shaft 6 is driven to lift by a scissor lift 8; a temperature control assembly 9 is provided below the temperature conducting cavity 4; a heat conduction medium circulation loop is formed between the temperature conducting cavity 4 and the temperature control assembly 9; It should be noted that in this embodiment, the specimen slot 3 can hold asphalt mixture specimens that meet the specifications of "300mm long × 300mm wide × 40~150mm thick"; the outer wall of the temperature conducting cavity 4 is made of stainless steel.
[0026] Example 2
[0027] Please refer to Figures 1 to 4 Based on Embodiment 1, as a preferred embodiment, a spiral coil (not shown in the figure) is provided inside the temperature-conducting cavity 4, and the space between the spiral coil and the temperature-conducting cavity 4 is filled with a heat-conducting medium; the inlet pipe of the spiral coil is connected to the outlet of the temperature control component 9, and the outlet pipe of the spiral coil is connected to the inlet of the temperature control component 9 (not shown in the figure); a circulation pump is provided at the outlet of the temperature control component 9, and a check valve (not shown in the figure) is provided at the outlet of the circulation pump; in this embodiment, glycerol is used as the heat-conducting medium. The main reason for using glycerol is that it has a high boiling point (approximately 290°C), is non-toxic and environmentally friendly, and has a high upper limit for heating the asphalt mixture specimen 1. The heating range for the asphalt mixture specimen 1 is set from room temperature to 120°C. However, it should be noted that glycerol has a high viscosity at room temperature, requiring the use of a glycerol circulation pump. It should also be noted that a temperature sensor is installed on the outer wall of the heat-conducting cavity 4. The temperature sensor collects the temperature of the outer wall of the heat-conducting cavity 4 and transmits it to the temperature control component 9. The temperature control component heats the heat-conducting medium and then pumps it into the spiral coil through the circulation pump to fill the space between the spiral coil and the heat-conducting cavity 4 with the heat-conducting medium, thereby heating the asphalt mixture specimen 1. Alternatively, when the test conditions do not exceed 80°C, water can also be used as the heat-conducting medium. In this embodiment, the temperature control component 9 uses a thermal oil heater, specifically a commercially available Jiuyang Machinery JYO series heater.
[0028] Example 3
[0029] Based on Embodiment 2, as a preferred embodiment, a spiral heating wire is provided inside the temperature-conducting cavity 4, and the space between the spiral heating wire and the temperature-conducting cavity 4 is filled with a heat-conducting medium. In this embodiment, a temperature sensor is provided on the outer wall of the temperature-conducting cavity 4, and the temperature sensor is connected to an external display to display the temperature of the outer wall of the temperature-conducting cavity 4. Compared with the formation of a heat-conducting medium circulation loop between the temperature-conducting cavity 4 and the temperature control component 9, this embodiment directly sets the spiral heating wire inside the temperature-conducting cavity 4, which makes the device simpler and the heating faster, but the heat-conducting medium is more troublesome to replace, and the heating uniformity is not as good as that of the heat-conducting oil heater.
[0030] Example 4
[0031] Please refer to Figures 2 to 5 Based on Embodiment 1, as a preferred embodiment, in this embodiment, the lifting shaft 6 is driven by two scissor lifts 8 arranged side by side.
[0032] In this embodiment, the scissor lift 8 includes: a base 801, a scissor linkage 802, a lead screw 803, a lifting motor 804, and a bearing seat 805. The scissor linkage 802 includes two sets of symmetrically arranged hinged rods, one end of each set of hinged rods is hinged to the base 801, and the other end is hinged to the bearing seat 805. One end of the hinge point of the two sets of symmetrically arranged hinged rods is connected to the lead screw 803 through a nut, and the other end is rotatably connected to the lead screw 803. The end of the lead screw 803 rotatably connected to the hinge point is drively connected to the output shaft of the lifting motor 804. Driven by the lifting motor 804, the scissor linkage 802 can be raised and lowered, thereby raising and lowering the bearing seat 805, the lifting shaft 6, and the rotating shaft 7, thus adjusting the angle of the specimen slope adjustment component, thereby achieving the angle adjustment of the specimen 1.
[0033] Example 5
[0034] Please refer to Figure 1 Based on Embodiment 1, as a preferred embodiment, a sewage tank 14 is connected to one side of the drainage trough 5 via a drain pipe, and a filter screen is provided at the front end of the drain pipe. Alternatively, a Y-shaped filter can be connected to the outlet of the sewage tank 14 to filter sewage, and the filtered sewage can be reused.
[0035] Preferably, in this embodiment, the water spraying assembly includes: a water tank 11 located at the top of the box, a water guide pipe 12 connected to the water outlet of the water tank 11, and a sprinkler pipe 13 connected to the end of the water guide pipe 12; a water spraying switch (not shown in the figure) is provided at the end of the sprinkler pipe 13, and a fan-shaped nozzle (not shown in the figure) is provided downstream of the water spraying switch. When water spraying is required, the water spraying switch is manually controlled and the sprinkler pipe 13 is held to spray water, which can simulate rainfall conditions on the surface of the specimen.
[0036] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Substitutions may include replacements for some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the scope of protection of this utility model.
Claims
1. A rutting test bench for asphalt mixtures that can simulate slopes and rainfall, characterized in that, include: The chamber, the specimen slope adjustment assembly located at the bottom of the chamber, and the water spray assembly located on one side of the specimen slope adjustment assembly; The specimen slope adjustment assembly has a specimen groove at the top, a temperature-conducting cavity at the bottom and around the specimen groove, and a drainage groove around the temperature-conducting cavity; a lifting shaft and a rotating shaft are respectively hinged at both ends of the bottom of the specimen slope adjustment assembly; the rotating shaft is fixedly connected to the bottom surface of the chassis, and the lifting shaft is driven to lift by a scissor lift; a temperature control assembly is provided below the temperature-conducting cavity; a heat-conducting medium circulation loop is formed between the temperature-conducting cavity and the temperature control assembly.
2. The asphalt mixture rutting test bench that can simulate slopes and rainfall as described in claim 1, characterized in that, The temperature-conducting cavity is equipped with a spiral coil, and the space between the spiral coil and the temperature-conducting cavity is filled with a heat-conducting medium; the liquid inlet pipe of the spiral coil is connected to the liquid outlet of the temperature control component, and the liquid outlet pipe of the spiral coil is connected to the liquid inlet of the temperature control component; the liquid outlet of the temperature control component is equipped with a circulation pump, and the liquid outlet end of the circulation pump is equipped with a check valve.
3. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 2, characterized in that, The heat-conducting medium is glycerol.
4. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 2, characterized in that, A temperature sensor is provided on the outer wall of the temperature-conducting cavity. The temperature sensor collects the temperature of the outer wall of the temperature-conducting cavity and transmits it to the temperature control component. The temperature control component displays the temperature of the outer wall of the temperature-conducting cavity. The temperature control component is a heat-conducting oil heater.
5. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 1, characterized in that, The lifting shaft is driven by two scissor lifts arranged side by side.
6. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 1 or 5, characterized in that, The scissor lift includes: a base, a scissor linkage, a lead screw, a lifting motor, and a bearing seat; the scissor linkage includes two sets of symmetrically arranged hinged rods, one end of each set of hinged rods is hinged to the base, and the other end is hinged to the bearing seat; one end of the hinge point of the two sets of symmetrically arranged hinged rods is connected to the lead screw through a nut, and the other end is rotatably connected to the lead screw; the rotatably connected end of the lead screw to the hinge point is drively connected to the output shaft of the lifting motor.
7. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 1, characterized in that, A sewage tank is connected to one side of the drainage trough via a drainage pipe, and a filter screen is installed at the front end of the drainage pipe.
8. The asphalt mixture rutting test bench capable of simulating slopes and rainfall as described in claim 1, characterized in that, The water spray assembly includes: a water tank located on the top of the housing, a water guide pipe connected to the water outlet of the water tank, and a water spray pipe connected to the end of the water guide pipe; a water spray switch is provided at the end of the water spray pipe, and a fan-shaped nozzle is provided downstream of the water spray switch.
