A printed pattern CCD camera detection device
Patent Information
- Application Number
- CN202521964504.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]本实用新型的目的是为了解决大多通过人工检测,由于印刷字体小,使用放大镜检测,人眼容易疲劳,印刷字符容易出现误判,不易操作,效率低的缺点,而提出的一种用于印刷图案CCD相机检测设备
[0019]将需要检测的产品放置在测试台,通过环形补光灯进行照明,采用CCD相机抓拍良品,储存到工控机内作为样板;每次检测的产品和样板做对比,和样板匹配上的产品为良品;和样板匹配不上的产品为不良品,通过电动推杆带动滑块竖直移动,进而对环形补光灯的高度进行调整,拉动两个推拉块相互远离,两个推拉块拉伸两个弹簧并带动两个锁定杆脱离两个锁定槽,然后向下拉动安装板,使得安装座脱离卡槽,可以将CCD相机拆卸下来,方便进行检修;
Smart Images

Figure CN224921751U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of CCD camera inspection equipment, and in particular to a CCD camera inspection equipment for printed patterns. Background Technology
[0002] After printing patterns and characters on home appliances and mobile phones, it is necessary to inspect the printed patterns and characters to avoid problems.
[0003] In existing technologies, most inspections are conducted manually. However, due to the small size of printed characters, using a magnifying glass for inspection can easily cause eye fatigue, lead to misjudgments of printed characters, and result in difficult operation and low efficiency. Therefore, we propose a CCD camera inspection device for printed patterns to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of manual inspection, which is often difficult to operate and inefficient due to the small size of printed characters, the use of magnifying glasses, eye fatigue, misjudgment of printed characters, and the need for manual operation. Therefore, this invention proposes a CCD camera inspection device for printed patterns.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A CCD camera inspection device for printed patterns, comprising:
[0007] A testing box with an opening on one side;
[0008] The mounting base is fixedly installed on the top inner wall of the testing box;
[0009] The mounting plate is installed on the mounting base, and the CCD camera is fixedly installed on the bottom of the mounting plate.
[0010] A ring-shaped supplementary light is installed on the testing box;
[0011] The test stand is installed on the bottom inner wall of the test chamber;
[0012] The connecting mechanism, located on the mounting plate, is used to connect and fix the mounting plate to the mounting base.
[0013] Preferably, the connecting mechanism includes two locking rods, and locking grooves are provided on both sides of the mounting base. One end of each locking rod is engaged with one of the two locking grooves.
[0014] Preferably, the mounting plate has horizontal holes on both sides, the outer sides of the two locking rods are slidably connected to the inner walls of the two horizontal holes respectively, and the top of the mounting plate has a slot for the mounting base to engage with the slot.
[0015] Preferably, a push-pull block is fixedly installed at one end of each of the two locking rods, and a spring is sleeved on the outside of each of the two locking rods. One end of the spring is fixedly connected to the push-pull block, and the other end of the spring is fixedly connected to the outside of the mounting plate.
[0016] Preferably, the inner walls on both sides of the testing box are provided with sliding grooves, and sliders are slidably installed in both sliding grooves, with the sliders fixedly connected to the ring-shaped supplementary light.
[0017] Preferably, a support plate is fixedly installed on the inner wall of the testing box, and an electric push rod is fixedly installed at the bottom of the support plate. The output shaft of the electric push rod is fixedly connected to the slider.
[0018] Compared with the prior art, the advantages of this utility model are:
[0019] The product to be tested is placed on the test bench and illuminated by a ring light. A CCD camera captures images of good products, which are then stored in the industrial control computer as samples. Each tested product is compared with the sample; products that match the sample are considered good, while those that do not are considered defective. An electric push rod drives a slider to move vertically, thereby adjusting the height of the ring light. Pulling two push-pull blocks away from each other stretches two springs and causes two locking rods to disengage from two locking slots. Then, pulling down the mounting plate disengages the mounting base from the slot, allowing the CCD camera to be removed for easy maintenance.
[0020] This invention is simple to operate, fast to test, does not cause eye fatigue, saves manpower, and improves efficiency. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of a CCD camera inspection device for printed patterns proposed in this utility model;
[0022] Figure 2 This utility model proposes a CCD camera inspection device for printed patterns. Figure 1 A magnified structural diagram of part A in the middle;
[0023] Figure 3 This is a top view of the ring-shaped fill light for a CCD camera inspection device for printed patterns, as proposed in this utility model.
[0024] In the diagram: 1. Testing box; 2. Mounting base; 3. Mounting plate; 4. CCD camera; 5. Slider; 6. Ring fill light; 7. Test platform; 8. Slot; 9. Locking slot; 10. Locking rod; 11. Push-pull block; 12. Spring; 13. Slide groove; 14. Support plate; 15. Electric push rod. Detailed Implementation
[0025] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this embodiment, and not all embodiments.
[0026] Example 1
[0027] Reference Figures 1-3 A CCD camera inspection device for printed patterns, comprising:
[0028] Detection box 1 with an opening on one side;
[0029] Mounting base 2 is fixedly installed on the top inner wall of the testing box 1;
[0030] Mounting plate 3 is mounted on mounting base 2, and CCD camera 4 is fixedly mounted on the bottom of mounting plate 3;
[0031] A ring-shaped supplementary light 6 is installed on the detection box 1;
[0032] Test stand 7 is installed on the bottom inner wall of test box 1;
[0033] A connecting mechanism is provided on the mounting plate 3 and is used to connect and fix the mounting plate 3 and the mounting base 2.
[0034] In this embodiment, the connecting mechanism includes two locking rods 10, and locking grooves 9 are provided on both sides of the mounting base 2. One end of the two locking rods 10 is respectively engaged with the two locking grooves 9.
[0035] In this embodiment, horizontal holes are provided on both sides of the mounting plate 3, and the outer sides of the two locking rods 10 are slidably connected to the inner walls of the two horizontal holes respectively. The top of the mounting plate 3 is provided with a slot 8, and the mounting base 2 is engaged with the slot 8.
[0036] In this embodiment, a push-pull block 11 is fixedly installed at one end of each of the two locking rods 10, and a spring 12 is sleeved on the outside of each of the two locking rods 10. One end of the spring 12 is fixedly connected to the push-pull block 11, and the other end of the spring 12 is fixedly connected to the outside of the mounting plate 3.
[0037] In this embodiment, grooves 13 are provided on both inner walls of the detection box 1, and sliders 5 are slidably installed in both grooves 13. The sliders 5 are fixedly connected to the ring-shaped supplementary light 6.
[0038] In this embodiment, a support plate 14 is fixedly installed on the inner wall of the detection box 1, and an electric push rod 15 is fixedly installed on the bottom of the support plate 14. The output shaft of the electric push rod 15 is fixedly connected to the slider 5.
[0039] In this embodiment, during use, the product to be tested is placed on the test platform 7 and illuminated by the ring light 6. A CCD camera 4 captures images of good products and stores them in the industrial control computer as samples. Each tested product is compared with the sample. Products that match the sample are good products, while those that do not match the sample are defective products. The electric push rod 15 drives the slider 5 to move vertically, thereby adjusting the height of the ring light 6. Pulling the two push-pull blocks 11 away from each other stretches the two springs 12 and drives the two locking rods 10 to disengage from the two locking slots 9. Then, the mounting plate 3 is pulled down, causing the mounting base 2 to disengage from the slot 8. The CCD camera 4 can then be removed for easy maintenance.
[0040] Example 2
[0041] The difference from Embodiment 1 is that the top of the test bench 7 is provided with a placement slot, which is used to place the product to be tested.
[0042] The rest is the same as in Example 1.
[0043] The circuits, electronic components, and control modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0044] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.
Claims
1. A CCD camera inspection device for printed patterns, characterized in that, include: A test box with an opening on one side (1); Mounting base (2) is fixedly installed on the top inner wall of the test box (1); Mounting plate (3) is mounted on mounting base (2), and a CCD camera (4) is fixedly mounted on the bottom of mounting plate (3). A ring-shaped supplementary light (6) is installed on the detection box (1); The test stand (7) is installed on the bottom inner wall of the test box (1); The connecting mechanism is located on the mounting plate (3) and is used to connect and fix the mounting plate (3) and the mounting base (2).
2. The CCD camera inspection device for printed patterns according to claim 1, characterized in that, The connecting mechanism includes two locking rods (10), and locking slots (9) are provided on both sides of the mounting base (2). One end of the two locking rods (10) is respectively engaged with the two locking slots (9).
3. The CCD camera inspection device for printed patterns according to claim 2, characterized in that, The mounting plate (3) has horizontal holes on both sides. The outer sides of the two locking rods (10) are slidably connected to the inner walls of the two horizontal holes respectively. The top of the mounting plate (3) has a slot (8), and the mounting base (2) is engaged with the slot (8).
4. The CCD camera inspection device for printed patterns according to claim 3, characterized in that, Push-pull blocks (11) are fixedly installed on one end of each of the two locking rods (10), and springs (12) are sleeved on the outside of each of the two locking rods (10). One end of the spring (12) is fixedly connected to the push-pull block (11), and the other end of the spring (12) is fixedly connected to the outside of the mounting plate (3).
5. The CCD camera inspection device for printed patterns according to claim 4, characterized in that, The inner walls on both sides of the detection box (1) are provided with sliding grooves (13), and sliders (5) are slidably installed in both sliding grooves (13). The sliders (5) are fixedly connected to the ring-shaped supplementary light (6).
6. The CCD camera inspection device for printed patterns according to claim 5, characterized in that, The inner wall of the test box (1) is fixedly installed with a bearing plate (14), and an electric push rod (15) is fixedly installed at the bottom of the bearing plate (14). The output shaft of the electric push rod (15) is fixedly connected to the slider (5).
