A concentration monitoring device for an oxidation-resistant coating production

Abstract

The utility model belongs to the field of anti -oxidation paint production equipment discloses a concentration monitoring devices for anti -oxidation paint production, including installation disc, the inside of installation disc is provided with the cavity, the middle of installation disc is provided with the circular slot at the bottom of cavity, the four all -rounds of installation disc top are all provided with the through -hole of penetratingly setting up, the inside of four through -hole all can detachably connect with second bearing, the inside of four second bearings all can detachably connect with transmission shaft that penetrates, the top of four transmission shaft outer walls all can detachably connect with driven gear, the inside of first bearing is provided with fixed shaft, the top fixed connection of fixed shaft far away from first bearing one end has the connecting disc, the top detachably connected with driving gear of connecting disc far away from fixed shaft one end. This device, through the multi -dimensional stirring work of anti -oxidation paint makes it fully blend, and monitors its concentration data in real time, thereby avoids the concentration data fluctuation problem caused by the uneven fusion.

Description

Technical Field

[0001] This utility model relates to the field of anti-oxidation coating production equipment, specifically a concentration monitoring device for anti-oxidation coating production. Background Technology

[0002] Anti-oxidation coatings are functional coatings based on ultrafine inorganic metal oxide high-temperature solutions or silicate solutions. They have a temperature resistance range of -60℃ to 1700℃, are transparent, odorless and environmentally friendly, and are suitable for surface protection of metals, graphite, refractory materials and other materials. They form a dense coating through the arrangement of inert pigments and flake-like materials, which can reduce the high-temperature oxidation rate of metals by more than 30%, and have heat insulation (e.g., a temperature reduction of 110℃ from 1200℃), anti-corrosion and flame retardant functions.

[0003] In existing technologies, most concentration monitoring devices used in the production of anti-oxidation coatings are prone to uneven mixing during the stirring process, as only the central dispersion wheel is involved. This can lead to localized sedimentation of the raw materials, resulting in large fluctuations in online concentration monitoring data and significantly impacting work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a concentration monitoring device for the production of anti-oxidation coatings, in order to solve the problem mentioned above where the mixing of coatings is easily uneven due to only the middle dispersion wheel, causing local sedimentation of raw materials, resulting in large fluctuations in online concentration monitoring data and greatly affecting work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A concentration monitoring device for anti-oxidation coating production includes a mounting disc with an internal cavity. A circular groove is formed in the center of the bottom of the cavity, and a first bearing is housed inside the groove. The circular groove and the first bearing facilitate the positioning of a drive gear via a fixed shaft. Through holes are formed around the top of the mounting disc around the circular groove, and each of the four through holes is detachably connected to a second bearing. Each of the four second bearings is detachably connected to a drive shaft. The four drive shafts facilitate the driving of a dispersion wheel to monitor the anti-oxidation coating from multiple directions. The coating is stirred and blended to achieve a fully blended effect. The bottom of the outer wall of each of the four drive shafts is detachably connected to a dispersing wheel, and the top of the outer wall of each of the four drive shafts is detachably connected to a driven gear. The driven gears facilitate the transmission of power for the stirring process. A fixed shaft is provided inside the first bearing. A connecting disc is fixedly connected to the top of the fixed shaft at the end away from the first bearing. The fixed shaft and connecting disc facilitate the positional limitation of the drive gear. The top of the connecting disc at the end away from the fixed shaft is detachably connected to a drive gear. The drive gear and the four driven gears are meshed together.

[0007] As a further embodiment of this utility model: a fixing rod is fixedly connected to the middle of the bottom of the mounting disc, and a monitoring sensor is detachably connected to the bottom of the fixing rod at the end away from the mounting disc. By setting the monitoring sensor, it is convenient to monitor the concentration of the anti-oxidation coating in real time and transmit it to the display mechanism in real time.

[0008] As a further improvement of this utility model: a rectangular groove is provided in the middle of the outer wall on one side of the mounting disc, and a protective plate is provided inside the rectangular groove. The side walls of the protective plate that are far apart from each other are detachably connected with fixing strips. The setting of the protective plate facilitates subsequent maintenance of the interior of the mounting disc.

[0009] As a further improvement of this utility model: a connecting mechanism is detachably connected to the middle position of the top of the mounting disc, which matches the drive gear. A drive mechanism is detachably connected to the end of the connecting mechanism away from the mounting disc. The output unit of the drive mechanism passes through the connecting mechanism and is detachably connected to the drive gear. The setting of the drive mechanism facilitates the provision of power for the stirring operation.

[0010] As a further embodiment of this utility model: a lifting mechanism is provided on one side of the mounting disc, a fixing plate is fixedly connected to the middle of the outer wall of the lifting mechanism, the output unit of the lifting mechanism is detachably connected to a connecting beam, and the lifting mechanism is connected to the drive mechanism through the connecting beam. The lifting mechanism facilitates the lifting and lowering of the mounting disc.

[0011] As a further embodiment of this utility model: a control terminal is provided at one end of the top of the fixed plate, a control panel is fixedly connected to one side wall of the control terminal, a display mechanism is fixedly connected to the top of the side wall of the control panel away from the control terminal, a buzzer alarm is fixedly connected to the side wall of the control panel on the side of the display mechanism, an alarm light is detachably connected to the top of the control terminal, and the control terminal is connected to the monitoring sensor signal. The setting of the control terminal facilitates the control of the electronic components in this device.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, the installation disc and cavity design facilitates installation and operation. A driving gear simultaneously drives four driven gears, which in turn drive four transmission shafts and a dispersing wheel to rotate at high speed. This creates a simultaneous stirring of the anti-oxidation coating inside the container from all sides, achieving thorough mixing. Real-time online concentration monitoring data is then transmitted to the display mechanism, effectively avoiding data fluctuations caused by uneven mixing and significantly improving its practicality. This device, through multi-directional stirring of the anti-oxidation coating to ensure thorough mixing and real-time monitoring of its concentration data, avoids concentration fluctuations caused by uneven mixing and effectively improves work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the diagram;

[0016] Figure 3 This is a schematic diagram of the internal structure of the mounting disc in this utility model;

[0017] Figure 4 This is an exploded view of the mounting disc in this utility model.

[0018] In the diagram: 1. Lifting mechanism; 101. Fixed plate; 102. Connecting beam; 2. Control terminal; 201. Control panel; 202. Display mechanism; 203. Buzzer alarm; 204. Warning light; 3. Drive mechanism; 4. Connecting mechanism; 5. Mounting disc; 501. Cavity; 502. Circular groove; 503. First bearing; 504. Through hole; 505. Second bearing; 506. Rectangular groove; 507. Protective plate; 508. Fixing strip; 6. Drive shaft; 601. Dispersing wheel; 602. Driven gear; 7. Fixed rod; 701. Monitoring sensor; 8. Fixed shaft; 801. Connecting disc; 802. Driving gear. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4 In this embodiment of the present invention, a concentration monitoring device for the production of anti-oxidation coatings includes a mounting disc 5. The mounting disc 5 has a cavity 501 inside. A circular groove 502 is formed in the center of the bottom of the cavity 501. A first bearing 503 is disposed inside the circular groove 502. The circular groove 502 and the first bearing 503 facilitate the positional limitation of the drive gear 802 via the fixed shaft 8. Through holes 504 are formed around the top of the mounting disc 5 around the circular groove 502. Second bearings 505 are detachably connected to the interior of each of the four through holes 504. A drive shaft 6 is detachably connected to the interior of each of the four second bearings 505. The four drive shafts 6 facilitate the driving of the dispersion wheel 60. 1. The anti-oxidation coating is stirred and blended from multiple directions to achieve a full blending effect. The bottom of the outer wall of each of the four drive shafts 6 is detachably connected to a dispersing wheel 601, and the top of the outer wall of each of the four drive shafts 6 is detachably connected to a driven gear 602. The driven gear 602 facilitates the transmission of power for the stirring work. The first bearing 503 has a fixed shaft 8 inside. The top of the fixed shaft 8 away from the first bearing 503 is fixedly connected to a connecting plate 801. The fixed shaft 8 and the connecting plate 801 facilitate the positional limitation of the drive gear 802. The top of the connecting plate 801 away from the fixed shaft 8 is detachably connected to the drive gear 802. The drive gear 802 and the four driven gears 602 are meshed together.

[0021] The mounting disc 5 has a fixed rod 7 fixedly connected to the middle of its bottom. A monitoring sensor 701 is detachably connected to the bottom of the fixed rod 7 away from the mounting disc 5. The monitoring sensor 701 facilitates real-time monitoring of the concentration of the anti-oxidation coating and transmits the data to the display mechanism 202. A rectangular groove 506 is provided in the middle of the outer wall of one side of the mounting disc 5. A protective plate 507 is provided inside the rectangular groove 506. Fixing strips 508 are detachably connected to the side walls of the protective plate 507 that are far apart from each other. The protective plate 507 facilitates subsequent maintenance of the interior of the mounting disc 5.

[0022] A connecting mechanism 4 is detachably connected to the top center of the mounting disc 5, which matches the drive gear 802. A drive mechanism 3 is detachably connected to the end of the connecting mechanism 4 away from the mounting disc 5. The output unit of the drive mechanism 3 passes through the connecting mechanism 4 and is detachably connected to the drive gear 802. The drive mechanism 3 facilitates the provision of power for stirring. A lifting mechanism 1 is located on one side of the mounting disc 5. A fixing plate 101 is fixedly connected to the middle of the outer wall of the lifting mechanism 1. A connecting beam 102 is detachably connected to the output unit of the lifting mechanism 1. The lifting mechanism 1 and the drive mechanism 3 are connected via the connecting beam 102. The mechanism 1 is designed to facilitate the raising and lowering of the mounting disc 5. A control terminal 2 is located at one end of the top of the fixed plate 101. A control panel 201 is fixedly connected to the side wall of the control terminal 2. A display mechanism 202 is fixedly connected to the top of the side wall of the control panel 201 away from the control terminal 2. A buzzer alarm 203 is fixedly connected to the side wall of the control panel 201 located on the side of the display mechanism 202. A warning light 204 is detachably connected to the top of the control terminal 2. The control terminal 2 is connected to the monitoring sensor 701. The setting of the control terminal 2 facilitates the control of the electronic components in this device.

[0023] The working principle of this utility model is as follows: When using this device, simply activate the lifting mechanism 1 via the control panel 201, which drives the drive mechanism 3, thereby causing the mounting disc 5 to rise. At that time, the operator places the container with the anti-oxidation coating directly below the mounting disc 5 and temporarily fixes it. Then, the lifting mechanism 1 drives the drive mechanism 3, which in turn drives the mounting disc 5 to descend, placing the dispersing wheel 601 and the monitoring sensor 701 in the appropriate positions. The drive mechanism 3 is then activated, causing the drive gear 802 to rotate. The drive gear 802 drives the four driven gears 602 to rotate, which in turn drives the transmission shaft 6 and the dispersing wheel 601 to rotate, thereby causing the anti-oxidation coating to fuse. The four dispersing wheels 601 achieve a thorough fusion effect through multi-directional stirring. During this period, the monitoring sensor 701 continues to work and transmits the monitored data to the display mechanism 202 in real time. When the data monitored by the monitoring sensor 701 exceeds the set value, the buzzer alarm 203 and the warning light 204 simultaneously issue warnings.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A concentration monitoring device for the production of anti-oxidation coatings, comprising a mounting disc (5), characterized in that: The mounting disc (5) has a cavity (501) inside. The mounting disc (5) has a circular groove (502) at the bottom center of the cavity (501). A first bearing (503) is installed inside the circular groove (502). Through holes (504) are opened around the top of the mounting disc (5) around the circular groove (502). A second bearing (505) can be detachably connected inside each of the four through holes (504). A drive shaft (6) can be detachably connected inside each of the four second bearings (505). Each of the four drive shafts (6) has a dispersible wheel (601) detachably connected to the bottom of its outer wall, and a driven gear (602) detachably connected to the top of its outer wall. The first bearing (503) has a fixed shaft (8) inside its interior. A connecting disc (801) is fixedly connected to the top of the fixed shaft (8) away from the first bearing (503). A drive gear (802) is detachably connected to the top of the connecting disc (801) away from the fixed shaft (8). The drive gear (802) is meshed with four driven gears (602).

2. The concentration monitoring device for the production of anti-oxidation coatings according to claim 1, characterized in that: A fixing rod (7) is fixedly connected to the middle of the bottom of the mounting disc (5), and a monitoring sensor (701) is detachably connected to the bottom of the fixing rod (7) away from the mounting disc (5).

3. The concentration monitoring device for the production of anti-oxidation coatings according to claim 1, characterized in that: A rectangular groove (506) is provided in the middle of the outer wall of one side of the mounting disc (5). A protective plate (507) is provided inside the rectangular groove (506). The side walls of the protective plate (507) that are far apart from each other are detachably connected with fixing strips (508).

4. The concentration monitoring device for the production of anti-oxidation coatings according to claim 1, characterized in that: A connecting mechanism (4) is detachably connected to the middle of the top of the mounting disc (5) at a position that matches the drive gear (802). A drive mechanism (3) is detachably connected to the end of the connecting mechanism (4) away from the mounting disc (5). The output unit of the drive mechanism (3) is detachably connected to the drive gear (802) through the connecting mechanism (4).

5. The concentration monitoring device for the production of anti-oxidation coatings according to claim 1, characterized in that: A lifting mechanism (1) is provided on one side of the mounting disc (5). A fixing plate (101) is fixedly connected to the middle of the outer wall of the lifting mechanism (1). The output unit of the lifting mechanism (1) is detachably connected to a connecting beam (102). The lifting mechanism (1) and the driving mechanism (3) are connected through the connecting beam (102).

6. The concentration monitoring device for the production of anti-oxidation coatings according to claim 5, characterized in that: A control terminal (2) is provided at one end of the top of the fixed plate (101). A control panel (201) is fixedly connected to one side wall of the control terminal (2). A display mechanism (202) is fixedly connected to the top of the side wall of the control panel (201) away from the control terminal (2). A buzzer alarm (203) is fixedly connected to the side wall of the control panel (201) located on the side of the display mechanism (202). A warning light (204) is detachably connected to the top of the control terminal (2). The control terminal (2) is connected to the monitoring sensor (701) via signal.

Images