A human electric separation socket detection mechanism with improved safety and detection speed

CN224921905UActive Publication Date: 2026-10-30QINGDAO ZHENGDA HEYING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522306298.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-10-30
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0003]传统的插座检测方式通常需要操作人员手动对插座的插头进行插拔工作,人工操作的方式,效率较低,且安全性较低,操作人员直接接触带电的检测设备,存在触电风险,尤其在高压测试时危险性更高

Benefits of technology

本方案提出的检测机构,采用无杆气缸和旋转皮带以及升降气缸,实现了插座的快速检测和拔出复位,大大提高了检测效率,适用于流水线作业,在检测时,只需要工作人员将待检测的插座的插头按压插入检测盒即完成人工作业,剩下检测步骤和拔出插头均采用自动化操作,提高检测效率的同时,还实现了人电分离,从而增强检测工作的安全性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a human electricity separation socket detection mechanism with improved safety and detection speed, relates to the technical field of socket detection, and comprises a supporting frame. Both sides of the upper end of the supporting frame are provided with detection boxes. The middle part of the upper end of each detection box is movably provided with a movable cover. Two groups of socket holes are formed in the movable cover. The inner cavities of the detection boxes are both provided with lifting cylinders. The output ends of the lifting cylinders are fixedly connected with the bottom end faces of the movable covers. The utility model adopts a rodless cylinder, a rotating belt and a lifting cylinder, realizes the rapid detection and pulling-out reset of the socket, greatly improves the detection efficiency, is suitable for assembly line operation, and is suitable for assembly line operation. When detecting, the operator only needs to press and insert the plug of the socket to be detected into the detection box to complete the manual operation. The remaining detection steps and the pulling-out of the plug are all automatically operated. The detection efficiency is improved, the human electricity separation is realized, and the safety of the detection work is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of socket testing technology, specifically to a human-electricity separation socket testing mechanism that improves safety and testing speed. Background Technology

[0002] As a fundamental component of daily electricity use, the safety and reliability of electrical sockets are of paramount importance. During the production process or periodic inspections, sockets need to undergo electrical performance testing, such as continuity testing, insulation resistance testing, and withstand voltage testing.

[0003] Traditional socket testing methods typically require operators to manually plug and unplug the socket. This manual operation is inefficient and unsafe, as operators are in direct contact with live testing equipment, posing a risk of electric shock, especially during high-voltage testing.

[0004] To address the aforementioned issues, we propose a human-electricity separation socket testing mechanism that improves safety and testing speed. Utility Model Content

[0005] To address the problems in the background art, this utility model provides a human-electrical separation socket detection mechanism that improves safety and detection speed.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A human-electricity separation socket detection mechanism that improves safety and detection speed includes a support frame. Detection boxes are provided on both sides of the upper end of the support frame. A movable cover is movably installed in the middle of the upper end of each detection box. Two sets of socket holes are opened on the movable cover. Lifting cylinders are provided on both sides of the inner cavity of the detection box. The output end of each lifting cylinder is fixedly connected to the bottom surface of the movable cover. The lifting cylinder is used to drive the movable cover to move up and down. A drive assembly is provided to drive two sets of detection boxes to slide relative to each other. The drive assembly includes a rotating belt, which is movably mounted on the upper middle part of the support frame and driven by a rodless cylinder. The two sets of detection boxes are located on both sides of the rotating belt.

[0007] Preferably, slide rails are installed on both sides of the upper end of the support frame, and a slide plate is slidably installed in the middle of the upper end of the slide rails, with the detection box fixedly installed in the middle of the upper end of the slide plate.

[0008] Preferably, the sides of both sets of skateboards are fixedly connected to the rotating belt via connectors. Under the action of the connectors, the rotating belt drives the skateboards to slide horizontally along the slide rail.

[0009] Preferably, the rodless cylinder is fixedly installed at one end of the inner side of the support frame and located at the bottom of the rotating belt.

[0010] Preferably, the sliding block on the rodless cylinder is fixedly connected to the rotating belt via a connecting plate.

[0011] Preferably, pulleys are provided on both sides of the upper end of the support frame, and the rotating belt is movably installed in the two sets of pulleys.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The proposed testing mechanism uses rodless cylinders, rotating belts, and lifting cylinders to achieve rapid testing and unplugging / resetting of sockets, greatly improving testing efficiency. It is suitable for assembly line operations. During testing, the operator only needs to press the plug of the socket to be tested into the testing box to complete the manual operation. The remaining testing steps and plug unplugging are all automated, which improves testing efficiency and also achieves separation of human and electrical personnel, thereby enhancing the safety of the testing work. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is an exploded view of the detection box in this utility model; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is a top view schematic diagram of the structure of this utility model; Figure 5 This is a schematic diagram of the bottom structure of this utility model.

[0014] In the diagram: 1. Support frame; 2. Slide rail; 3. Slide plate; 4. Detection box; 5. Movable cover; 6. Lifting cylinder; 7. Rotating belt; 8. Connector; 9. Pulley; 10. Connecting plate; 11. Sliding block; 12. Rodless cylinder. Detailed Implementation

[0015] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows: Example: Refer to Figure 1 - Figure 5 As shown, this embodiment of a human-electricity separation socket detection mechanism that improves safety and detection speed includes a support frame 1. Detection boxes 4 are provided on both sides of the upper end of the support frame 1. A movable cover 5 is movably installed in the middle of the upper end of the detection box 4. Two sets of socket holes are opened on the movable cover 5. Lifting cylinders 6 are provided on both sides of the inner cavity of the detection box 4. The output end of the lifting cylinder 6 is fixedly connected to the bottom end face of the movable cover 5. The lifting cylinder 6 is used to drive the movable cover 5 to move up and down. The drive assembly is used to drive the two sets of detection boxes 4 to slide relative to each other. The drive assembly includes a rotating belt 7, which is movably installed in the middle of the upper end of the support frame 1 and is driven by a rodless cylinder 12. The two sets of detection boxes 4 are located on both sides of the rotating belt 7.

[0016] The rodless cylinder 12 is fixedly installed on one end of the inner side of the support frame 1 and located at the bottom of the rotating belt 7. The sliding block 11 on the rodless cylinder 12 is fixedly connected to the rotating belt 7 through the connecting plate 10. Pulleys 9 are provided on both sides of the upper end of the support frame 1. The rotating belt 7 is movably installed in the two sets of pulleys 9. The pulleys 9 mainly provide support for the operation of the rotating belt 7, so that the rotating belt 7 can rotate stably under the drive of the rodless cylinder 12.

[0017] The rotating belt 7 rotates, causing the two sets of detection boxes 4 to slide from the head end to the tail end of the detection line. Then, the rodless cylinder 12 drives the sliding block 11 to return to its initial position, causing the rotating belt 7 to rotate in the opposite direction, thereby pulling the two sets of detection boxes 4 from the tail end back to the head end, waiting for the insertion of the next socket plug to be tested, thus forming a cycle.

[0018] In some examples, slide rails 2 are installed on both sides of the upper end of the support frame 1, and a slide plate 3 is slidably installed in the middle of the upper end of the slide rail 2. The detection box 4 is fixedly installed in the middle of the upper end of the slide plate 3. The slide rail 2 mainly plays a limiting and supporting role in the sliding of the slide plate 3, thereby enhancing the stability of the slide plate 3 during horizontal sliding.

[0019] In some examples, the sides of both sets of slide plates 3 are fixedly connected to the rotating belt 7 via connectors 8. Under the action of connectors 8, the slide plates 3 are driven to slide horizontally along the slide rail 2 via the rotating belt 7.

[0020] In some examples, the circuit on / off and circuit testing systems of this testing organization use existing mature technologies, which will not be described in detail here.

[0021] The working principle of this utility model is as follows: Two sets of test boxes 4 are set up to form two workstations. When the test boxes 4 on both sides move to the head end, the staff on both sides need to manually insert the plug of the socket to be tested into the socket hole in the movable cover 5. During the insertion process, pressure needs to be applied so that the plug can pass through the movable cover 5 and be inserted into the socket in the inner cavity of the test box 4.

[0022] Then, the rodless cylinder 12 is activated to push the sliding block 11 to slide horizontally. As the sliding block 11 slides, the rotating belt 7 can be driven to move synchronously under the action of the connecting plate 10, thereby driving the detection boxes 4 on both sides to slide relative to each other. When the detection box 4 moves to the middle position, the sensor detects the position of the detection box 4. When the detection box 4 is detected, the detection box 4 is powered on, thereby realizing the power-on detection of the socket to be tested. When the detection box 4 slides to the end position, the detection box 4 is de-powered. Then, the lifting cylinder 6 is activated to lift the movable cover 5. The movable cover 5 rises, thereby lifting the plug on the upper surface of the movable cover 5, so that the plug is separated from the socket in the detection box 4. Then, the lifting cylinder 6 drives the movable cover 5 to fall and reset. At this time, the plug loses the manual pressing pressure and will be pushed out of the movable cover 5 without the need for manual removal of the plug.

[0023] When this device is used on a production line, the operation of the production line will move the socket to be tested to the head position of this testing structure. Then, the plug is manually pressed and inserted into the testing box 4. When the testing box 4 slides to the tail position, the production line will automatically take away the plug in the ejected state.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A detection mechanism for human-electrical separation sockets that improves safety and detection speed, characterized in that, Includes a support frame (1), with detection boxes (4) provided on both sides of the upper end of the support frame (1), and a movable cover (5) movably installed in the middle of the upper end of the detection box (4). Two sets of socket holes are provided on the movable cover (5). Lifting cylinders (6) are provided on both sides of the inner cavity of the detection box (4). The output end of the lifting cylinder (6) is fixedly connected to the bottom end face of the movable cover (5). The lifting cylinder (6) is used to drive the movable cover (5) to move up and down. The drive assembly is used to drive the two sets of detection boxes (4) to slide relative to each other. The drive assembly includes a rotating belt (7), which is movably installed in the middle of the upper end of the support frame (1) and driven by a rodless cylinder (12). The two sets of detection boxes (4) are located on both sides of the rotating belt (7).

2. The human-electricity separation socket detection mechanism according to claim 1, characterized in that, The support frame (1) has slide rails (2) installed on both sides of its upper end. A slide plate (3) is slidably installed in the middle of the upper end of the slide rail (2). The detection box (4) is fixedly installed in the middle of the upper end of the slide plate (3).

3. The human-electricity separation socket detection mechanism according to claim 2, characterized in that, Both sets of the slide plates (3) are fixedly connected to the rotating belt (7) by the connector (8). Under the action of the connector (8), the slide plate (3) is driven to slide horizontally along the slide rail (2) by the rotating belt (7).

4. The human-electricity separation socket detection mechanism according to claim 3, characterized in that, The rodless cylinder (12) is fixedly installed on one end of the inner side of the support frame (1) and located at the bottom of the rotating belt (7).

5. The human-electricity separation socket detection mechanism according to claim 4, characterized in that, The sliding block (11) on the rodless cylinder (12) is fixedly connected to the rotating belt (7) through the connecting plate (10).

6. The human-electricity separation socket detection mechanism according to claim 5, characterized in that, Both sides of the upper end of the support frame (1) are provided with pulleys (9), and the rotating belt (7) is movably installed in the two sets of pulleys (9).