A winding machine detection device

Abstract

The application discloses a winding machine detection device, relates to the technical field of winding machine fault automatic detection, and comprises a shell body one, a connector one arranged in the shell body one, a female seat assembled in the connector one, a plug one for connecting a power supply and connected to the female seat, a shell body two, a connector two arranged in the shell body two, a male seat assembled in the connector two and a plug two for connecting a winding machine to be detected and connected to the male seat, a button box, a plurality of control buttons for triggering detection signals and a plurality of indicator lights for feeding back function states integrated on the button box, a connection wire harness one, two ends of the connection wire harness one connected with the power supply and the plug one respectively and used for realizing power supply transmission, and a connection wire harness two, two ends of the connection wire harness two connected with the button box and the male seat respectively and used for realizing transmission and feedback of the detection signals.

Description

Technical Field

[0001] This application relates to the field of automatic fault detection technology for winding machines, and in particular to a winding machine detection device. Background Technology

[0002] If the TMT winding machine used during normal production breaks down, a spare machine will be used to continue the operation, while the damaged machine needs to be sent to the repair workshop for repair. However, the existing repair workshop does not have the special tools to check whether the "up and down bell communication" and "broken wire suction gun" functions of the machine are working properly. The above situation makes it impossible to determine whether the machine's faults have been completely resolved. Therefore, if the machine is sent back to the production line for use, problems may arise again, leading to repeated machine replacements, which in turn delays production progress and increases maintenance costs. Therefore, a new winding machine detection device is needed that can accurately detect the winding machine's upper and lower bell communication and broken wire suction gun function. Utility Model Content

[0003] The purpose of this application is to provide a winding machine detection device that solves the problem that existing solutions cannot accurately detect the winding machine's upper and lower bell communication and broken wire suction gun functions.

[0004] To achieve the above objectives, the embodiments of this application adopt the following technical solutions: A winding machine testing device includes: a housing 1, a connector 1 housed within the housing 1, a female connector being fitted inside the connector 1, and a plug 1 for power supply connected to the female connector; a housing 2, a connector 2 housed within the housing 2, a male connector being fitted inside the connector 2, and a plug 2 for connecting to the winding machine to be tested; a button box, which integrates several control buttons for triggering detection signals and several indicator lights for feedback of function status; a connecting harness 1, with its two ends connected to a power source and the plug 1 respectively for power transmission; and a connecting harness 2, with its two ends connected to the button box and the male connector respectively for transmission and feedback of detection signals; the device triggers detection commands through the control buttons and, in conjunction with the on / off status of the indicator lights, determines whether the up / down bell communication function and the broken wire suction gun function of the winding machine under test are normal.

[0005] Furthermore, both connector one and connector two are CR37AD2 type connectors.

[0006] Furthermore, the female connector is a DB37 solder connector female connector, and the male connector is a DB37 solder connector male connector.

[0007] Furthermore, the button box is a three-hole button box, and the control buttons include a spinning bell button, a winding bell button, and a filament cutting button. Each control button integrates a self-reset function and a built-in indicator light.

[0008] Furthermore, there are six indicator lights: the first indicator light for the simulated winding alarm, the second indicator light for the simulated spinning alarm, the third indicator light for the simulated network solenoid valve, the fourth indicator light for the simulated suction gun, the fifth indicator light for the simulated scissors, and the sixth indicator light for the simulated yarn collector.

[0009] Furthermore, the indicator light is a 24V DC LED.

[0010] Furthermore, both housing one and housing two are rectangular heavy-duty metal shells, with anti-slip textures and mounting holes on the surface of the shells.

[0011] Furthermore, the second connecting harness includes a branch harness, one end of which is connected to the male connector, and the other end is electrically connected to each of the six indicator lights, forming an independent signal feedback branch.

[0012] Furthermore, plug two is a foolproof plug adapted to the signal interface of the winding machine to be tested, and a locking buckle is provided on the outside of the plug.

[0013] Furthermore, both connecting harness one and connecting harness two use bend-resistant shielded cables, and the outer layer of the cables is wrapped with a flame-retardant insulation layer.

[0014] The device uses three buttons to simulate the start signals of three different functions. It establishes a two-way communication channel through two housings, two connectors, and a wiring harness. Six indicator lights provide feedback on the status of the corresponding functions, allowing for a direct determination of whether the problem is a fault in the "bell communication" or "broken wire suction gun" system. This detection device enables maintenance personnel to fully confirm the normal operation of the key functions before the equipment returns to the production line, thus overcoming the limitations of existing solutions in accurately detecting the bell communication and broken wire suction gun functions of the winding machine. Attached Figure Description

[0015] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the external structure of the winding machine fault detection device.

[0017] In the attached image:

[0018] 1. Housing 1, 2. Housing 2, 3. Connector 1, 4. Connector 2, 5. Female connector, 6. Male connector, 7. Connecting harness 1, 8. Button box; 701. Connecting wire harness two; 801. Spinning bell button; 802. Winding bell button; 803. Cutting button; 804. First indicator light; 805. Second indicator light; 806. Third indicator light; 807. Fourth indicator light; 808. Fifth indicator light; 809. Sixth indicator light. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] In the description of this utility model, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0023] Example:

[0024] The device comprises: a housing 1 containing a connector 3, a female connector 5, and a plug 1 for power supply; a housing 2 containing a connector 2 4, a male connector 6, and a plug 2 for connecting to the winding machine under test; a button box integrating several control buttons for triggering detection signals and several indicator lights for feedback of function status; a connecting harness 7, with its two ends connected to the power supply and plug 1 respectively for power transmission; and a connecting harness 701, with its two ends connected to the button box and male connector 6 respectively for transmission and feedback of detection signals. The device triggers detection commands via control buttons and, in conjunction with the on / off status of the indicator lights, determines whether the up / down bell communication function and the broken wire suction gun function of the winding machine under test are normal.

[0025] Specifically, connector 3 and connector 4 are both CR37AD2 type connectors.

[0026] Specifically, female connector 5 is a DB37 solder connector female connector 5, and male connector 6 is a DB37 solder connector male connector 6.

[0027] Specifically, the button box is a three-hole button box, and the control buttons include a spinning bell button 801, a winding bell button 802, and a filament cutting button 803. Each control button integrates a self-reset function and has its own indicator light.

[0028] Specifically, there are six indicator lights: the first indicator light 804 for the simulated winding alarm, the second indicator light 805 for the simulated spinning alarm, the third indicator light 806 for the simulated network solenoid valve, the fourth indicator light 807 for the simulated suction gun, the fifth indicator light 808 for the simulated scissors, and the sixth indicator light 809 for the simulated yarn collector.

[0029] Specifically, the indicator light is a 24V DC LED.

[0030] Specifically, both shell 1 and shell 2 are rectangular heavy-duty metal shells with anti-slip textures and mounting holes on the surface.

[0031] Specifically, the connecting harness 701 includes a branch harness, one end of which is connected to the male connector 6, and the other end is electrically connected to each of the six indicator lights to form an independent signal feedback branch.

[0032] Specifically, plug two is a foolproof plug adapted to the signal interface of the winding machine to be tested, and a locking buckle is provided on the outside of the plug.

[0033] Specifically, both the first connecting harness 7 and the second connecting harness 701 use bend-resistant shielded cables, and the outer layer of the cables is wrapped with a flame-retardant insulation layer.

[0034] The usage method includes: First, press the spinning bell button 801. The signal is transmitted to the male connector 6 through the connecting harness 701, entering the spinning call winding signal line of the winding machine under test. The winding machine responds internally and returns a confirmation signal. Finally, the first indicator light 804 of the simulated winding alarm and the indicator light on the button are lit through the male connector 6 and the connecting harness 701. Confirming that both lights are lit simultaneously indicates that the winding machine can normally receive and respond to the call signal of the spinning process, and the spinning call winding function is normal. If either light is not lit, it indicates that the function is abnormal and needs to be repaired. Next, press the spinning bell button. The signal is transmitted to the male connector through the connecting harness 701, entering the spinning call winding signal line of the winding machine under test. The winding machine responds internally and returns a confirmation signal. Bundle 2 will illuminate the second indicator light 805 of the simulated winding alarm and the indicator light on the button. If both lights are on simultaneously, it indicates that the winding machine can normally receive and respond to the call signal of the spinning process, that is, the spinning call winding function is normal. If either light is off, it indicates that the function is abnormal and needs to be repaired. Then, press the filament cutting button 803. The signal is transmitted through the connecting wire Bundle 2 701 to the male socket 6 and enters the broken filament detection and processing circuit of the winding machine under test, triggering the following devices to work together: network solenoid valve, suction gun, scissors and filament collector. If the third indicator light 806 to the sixth indicator light 809 are on simultaneously, it indicates that the broken filament detection and processing system of the winding machine is normal and the various execution components can work together. If any light is off, it indicates that the corresponding component is faulty and needs to be repaired accordingly.

[0035] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A winding machine detection device, characterized in that, include: A housing 1, wherein a connector 1 is provided inside the housing 1, and a female socket is assembled inside the connector 1, and a plug 1 for connecting to a power source is connected to the female socket; The housing is second, and a connector is second inside the housing. A male socket is assembled inside the connector, and a plug is connected to the male socket for connecting to the receiving and testing winding machine. A button box, which integrates several control buttons for triggering detection signals and several indicator lights for providing feedback on the function status; A first connecting wire harness is provided, with its two ends connected to a power source and a first plug, respectively, for power transmission. A second connecting wire harness is provided, with its two ends connected to the button box and the male connector, respectively, for transmitting and feeding back the detection signal. The device triggers a detection command via a control button, and, in conjunction with the on / off status of the indicator lights, determines whether the upper / lower bell communication function and the broken wire suction gun function of the winding machine under test are normal.

2. The winding machine detection device according to claim 1, characterized in that, Both connector one and connector two are CR37AD2 type connectors.

3. The winding machine detection device according to claim 1, characterized in that, The female connector is a DB37 solder connector female connector, and the male connector is a DB37 solder connector male connector.

4. The winding machine detection device according to claim 1, characterized in that, The button box is a three-hole button box, and the control buttons include a spinning bell button, a winding bell button, and a filament cutting button. Each control button integrates a self-reset function and a built-in indicator light.

5. The winding machine detection device according to claim 1, characterized in that, The indicator lights are six in total: the first indicator light for the simulated winding alarm, the second indicator light for the simulated spinning alarm, the third indicator light for the simulated network solenoid valve, the fourth indicator light for the simulated suction gun, the fifth indicator light for the simulated scissors, and the sixth indicator light for the simulated yarn collector.

6. The winding machine detection device according to claim 1 or 5, characterized in that, The indicator light is a 24V DC LED.

7. The winding machine detection device according to claim 1, characterized in that, Both housing one and housing two are rectangular heavy-duty metal shells, with anti-slip textures and mounting holes on the surface of the shells.

8. The winding machine detection device according to claim 1, characterized in that, The second connecting harness includes a branch harness, one end of which is connected to the male connector, and the other end is electrically connected to each of the six indicator lights to form an independent signal feedback branch.

9. The winding machine detection device according to claim 1, characterized in that, The second plug is a foolproof plug adapted to the signal interface of the winding machine to be tested, and a locking buckle is provided on the outside of the plug.

10. The winding machine detection device according to claim 1, characterized in that, Both the first and second connecting harnesses are made of bend-resistant shielded cables, and the outer layer of the cables is wrapped with a flame-retardant insulating layer.

Images