A high voltage breakdown arc initiation simulation device

CN224921975UActive Publication Date: 2026-10-30QINGDAO RUIJIE INTELLIGENT INSTR
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Patent Information

Application Number
CN202522492840.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-30
Estimated Expiration
2035-11-25

AI Technical Summary

Benefits of technology

[0014]本实用新型提供一种结构简单、安全可靠、省时省力、兼容多种被测品、兼容不同测试需求,方便调节距离、方便测试观察,提高人员使用安全性的绝缘材料测试用高压击穿和起弧模拟的技术方案。

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Abstract

The utility model provides a kind of high voltage breakdown arc-over simulation device, including device base, the top of device base is equipped with electrode assembly, the top of device base and the outside of the middle part of electrode assembly is equipped with object carrying assembly, the top of device base and the outside of electrode assembly and object carrying assembly is equipped with protection piece.The utility model has the beneficial effects as follows, the utility model provides a kind of high voltage breakdown and arc-over simulation technical scheme for insulating material test with simple structure, safe and reliable, time-saving and labor-saving, compatible with multiple measured products, compatible with different test requirements, convenient to adjust distance, convenient to test observation, improve personnel use safety.
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Description

Technical Field

[0001] This utility model is a high-voltage breakdown arc ignition simulation device, belonging to the field of insulation material testing. Background Technology

[0002] Organic composite solid insulating materials have advantages such as good insulation, high field strength and easy processing, and are used for insulation of power equipment. Their application in power grid equipment is becoming more and more widespread.

[0003] Currently, domestically produced composite solid insulation materials need to undergo high-voltage breakdown testing and arc ignition simulation testing before leaving the factory. Therefore, there is a need for a device that can meet the high-voltage breakdown testing and arc ignition simulation testing requirements of various insulation materials. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-voltage breakdown arc ignition simulation device.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0006] A high-voltage breakdown arc ignition simulation device includes a device base, an electrode assembly on the top of the device base, a load assembly on the top of the device base and located outside the middle of the electrode assembly, and a protective component on the top of the device base and located outside the electrode assembly and the load assembly.

[0007] Furthermore, the electrode assembly includes two optical axis fixing brackets symmetrically arranged on the top of the device base. A hand-cranked slide rail screw is rotatably connected between the two optical axis fixing brackets. One end of the hand-cranked slide rail screw passes through the optical axis fixing bracket and is connected and fixed to a handwheel. An optical axis is provided on each side of the hand-cranked slide rail screw. The optical axis is fixed between the two optical axis fixing brackets. A nut moving part is slidably connected on the two optical axes. The middle part of the nut moving part is engaged with the hand-cranked slide rail screw. An electrode rod fixing base is fixed to the top of the nut moving part. An electrode rod fixing support is fixed to the top of the electrode rod fixing base. Electrode rod one and electrode rod two are clamped between the electrode rod fixing support and the electrode rod fixing base.

[0008] Furthermore, a scale is provided on the top of the device base and on the outer sides of both ends of the optical axis.

[0009] Furthermore, a pointer is provided on the top of the device base and on the side of the handwheel.

[0010] Furthermore, the nut moving part includes a first fixing plate and a second fixing plate. The middle part of the first fixing plate is threaded onto the hand-cranked slide rail screw. The two ends of the first fixing plate are slidably connected to the optical axis. The second fixing plate is fixed to the top of the first fixing plate, and the electrode rod fixing base is fixed on the second fixing plate.

[0011] Furthermore, the loading assembly includes two sets of symmetrically arranged loading stage fixing shafts. The loading stage fixing shafts are fixed to the top of the device base by locking nuts. Loading stage brackets are slidably connected to the loading stage fixing shafts. A Phillips-shaped handle bolt is threaded to the outer side of the loading stage bracket. The end of the Phillips-shaped handle bolt penetrates the outer surface of the loading stage bracket and is pressed together with the outer surface of the loading stage fixing shaft. A glass loading stage is placed between two adjacent loading stage brackets. The glass loading stage is located between the electrode rod fixing bases on both sides.

[0012] Furthermore, the protective component includes a protective cover that covers the outside of the electrode assembly and the carrier assembly. A slot is provided on the bottom side of one side of the protective cover to cooperate with the optical axis fixing bracket, and handles are fixed on both outer surfaces of the protective cover.

[0013] The beneficial effects of this utility model are:

[0014] This utility model provides a technical solution for high-voltage breakdown and arc ignition simulation of insulating materials testing, which is simple in structure, safe and reliable, time-saving and labor-saving, compatible with a variety of test objects, compatible with different testing needs, convenient for distance adjustment and test observation, and improves the safety of personnel.

[0015] This invention uses a slide rail and lead screw to precisely control the distance between the electrode rod and the test sample. It designs an adjustable-height stage to accommodate test samples of various shapes and sizes. The two types of electrode rods and electrode rod fixing supports are compatible with different testing requirements.

[0016] By designing the electrode assembly, the hand-cranked slide rail screw can be adjusted according to the size of different test materials, thereby controlling the distance between the electrode rods on both sides and the insulating material being tested, thus making it compatible with test items of different shapes and sizes.

[0017] The design of the loading component allows the height of the glass stage on the fixed axis of the stage to be adjusted by a knob, Torx handle, and screw, which is convenient for personnel to operate. It is also compatible with multiple test items and different positions of the same test item, making it easy for testers to adjust the position of the test item without having to move the test item back and forth, which would cause test deviation.

[0018] Through the design of the protective components, the protective cover made of transparent acrylic sheet can protect the safety of test personnel and facilitate the observation of the test status. At the same time, the handles on both sides make it easy for users to lift the protective cover. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of a high-voltage breakdown arc ignition simulation device according to the present invention;

[0021] Figure 2 This is a top view of the high-voltage breakdown arc ignition simulation device of this utility model;

[0022] Figure 3 This is a side view of the high-voltage breakdown arc ignition simulation device of this utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the high-voltage breakdown arc ignition simulation device of this utility model in the state of removing the protective component;

[0024] Figure 5 This is a front view of the structure of the high-voltage breakdown arc ignition simulation device of this utility model in the state of removing the protective components.

[0025] In the diagram: 1. Device base; 2. Optical axis fixing bracket; 3. Hand-cranked slide rail screw; 4. Optical axis; 5. Handwheel; 6. Fixing plate one; 7. Fixing plate two; 8. Electrode rod fixing base; 9. Electrode rod fixing support; 10. Electrode rod one; 11. Electrode rod two; 12. Stage fixing shaft; 13. Locking nut; 14. Stage bracket; 15. Glass stage; 16. Pointer; 17. Protective cover; 18. Handle; 19. Ruler; 20. Plexicon handle bolt. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5This utility model provides a technical solution for a high-voltage breakdown arc simulating device, including a device base 1. The device base 1 is made of insulating material, which can protect the safety of test personnel and reduce and prevent the risk of electric shock to test personnel. An electrode assembly is provided on the top of the device base 1. A load assembly is provided on the top of the device base 1 and outside the middle of the electrode assembly. A protective component is provided on the top of the device base 1 and outside the electrode assembly and the load assembly.

[0028] See Figures 4-5 The electrode assembly includes two optical axis fixing brackets 2 symmetrically arranged on the top of the device base 1. A hand-cranked slide rail screw 3 is rotatably connected between the two optical axis fixing brackets 2. The slide rail screw 3 is a φ12mm screw with a pitch of 4mm, which can control the adjustment of the electrode rod step accuracy of 20μm to 40μm (electrode rods moving towards each other). One end of the hand-cranked slide rail screw 3 passes through the optical axis fixing bracket 2 and is connected and fixed to a handwheel 5. An optical axis 4 is provided on each side of the hand-cranked slide rail screw 3. The optical axis 4 is fixed to the optical axis fixing brackets on both sides. Between the shaft fixing brackets 2, to ensure smooth sliding during the movement of the electrode rod, the optical shafts are made of 45 steel and distributed on both sides of the hand-cranked slide rail screw 3 to keep the device stable. Nut moving parts are slidably connected to the two optical shafts 4. The nut moving parts include a first fixing plate 6 and a second fixing plate 7. The middle of the first fixing plate 6 is threaded onto the hand-cranked slide rail screw 3, and both ends of the first fixing plate 6 are slidably connected to the optical shafts 4. The second fixing plate 7 is fixed to the top of the first fixing plate 6, and an electric... An electrode rod fixing base 8 is provided, and an electrode rod fixing support 9 is fixed to the top of the electrode rod fixing base 8. The electrode rod fixing support 9 is made of insulating material. An electrode rod 10 and an electrode rod 2 11 are held between the electrode rod fixing support 9 and the electrode rod fixing base 8. The electrode rod 10 and the electrode rod 2 11 are respectively a φ6mm electrode rod and a pair of φ12mm electrode rods. The front ends of the electrode rod 10 and the electrode rod 2 11 are designed to be conical with rounded tips. The tail ends of the electrode rods are threaded for easy installation and connection of test leads. Install nuts to secure the test leads. A scale 19 is provided on the top of the device base 1 and on the outer sides of both ends of the optical axis 4. A pointer 16 is provided on the top of the device base 1 and on the side of the handwheel 5. The handle has a scale 200. During testing, the pointer 16 can be used to control the step distance by observing the scale. Through the design of the electrode assembly, the hand-cranked slide rail screw 3 can be adjusted according to the size of different test materials, thereby controlling the distance between the electrode rods on both sides and the tested insulating material, thus accommodating test items of different shapes and sizes.

[0029] See Figures 4-5The loading assembly includes two symmetrically arranged platform fixing shafts 12. The platform fixing shafts 12 are made of 45 steel. Each platform fixing shaft 12 is fixed to the top of the device base 1 by a locking nut 13. A platform bracket 14 is slidably connected to each platform fixing shaft 12. A star-shaped handle bolt 20 is threaded onto the outer side of each platform bracket 14. The end of the star-shaped handle bolt 20 penetrates the platform bracket 14 and is pressed against the outer surface of the platform fixing shaft 12. A glass plate is placed between two adjacent platform brackets 14. The glass stage 15 is made of laboratory tempered glass, which facilitates the observation of the test status of the insulating material being tested by the tester. The glass stage 15 is located between the electrode rod fixing bases 8 on both sides. Through the design of the loading component, the height of the glass stage 15 on the stage fixing axis 12 can be adjusted by the knob Torx handle screw 20, which is convenient for personnel operation. At the same time, it can accommodate multiple test items and different positions of the same test item, which makes it convenient for the tester to adjust the position of the test item without moving the test item back and forth and causing test deviation.

[0030] See Figure 1 The protective component includes a protective cover 17, which is made of transparent acrylic sheet and can protect the safety of test personnel and facilitate observation of the test status. The protective cover 17 covers the outside of the electrode assembly and the carrier assembly. A slot is provided on the bottom of one side of the protective cover 17 to cooperate with the optical axis fixing bracket 2. Handles 18 are fixed on both outer surfaces of the protective cover 17.

[0031] When using the device, electrode rod 10 and electrode rod 212 can be connected to high voltage sources, withstand voltage testers, and other equipment. The corresponding electrode rods can be selected according to the different requirements of the test voltage / current. This device uses a pair of φ6mm (capable of passing 100A current) and a pair of φ12mm (capable of passing 500A current). During the test, first adjust the height of the two stage supports 14 according to the required height. Specifically, adjust the tightness of the knob to adjust the height of the stage support 14 on the stage fixing shaft 12. After the adjustment is completed, tighten the knob to adjust the height of the stage support 14 on the stage fixing shaft 12. Then, press the glass stage 15 on the two stage supports 14 and place the insulating material on the glass stage 15. Next, rotate the handwheel 5 to drive the hand-cranked slide rail screw 3 to rotate and drive the electrode rod fixing support 9 and the electrode rod 10 and electrode rod 21 on the top to move from both sides toward the insulating material on the glass stage 15.

[0032] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-voltage breakdown arc initiation simulation device, characterized in that, The device includes a base (1), an electrode assembly is provided on the top of the base (1), a load assembly is provided on the top of the base (1) and on the outer side of the middle part of the electrode assembly, and a protective member is provided on the top of the base (1) and on the outer side of the electrode assembly and the load assembly.

2. The high-voltage breakdown arc ignition simulation device according to claim 1, characterized in that, The electrode assembly includes two optical axis fixing brackets (2) symmetrically arranged on the top of the device base (1). A hand-cranked slide rail screw (3) is rotatably connected between the two optical axis fixing brackets (2). One end of the hand-cranked slide rail screw (3) passes through the optical axis fixing bracket (2) and is connected and fixed to a handwheel (5). An optical axis (4) is provided on each side of the hand-cranked slide rail screw (3). The optical axis (4) is fixed between the two optical axis fixing brackets (2). A nut moving part is slidably connected on the two optical axes (4). The middle part of the nut moving part is engaged with the hand-cranked slide rail screw (3). An electrode rod fixing base (8) is fixed on the top of the nut moving part. An electrode rod fixing support (9) is fixed on the top of the electrode rod fixing base (8). An electrode rod one (10) and an electrode rod two (11) are clamped between the electrode rod fixing support (9) and the electrode rod fixing base (8).

3. The high-voltage breakdown arc initiation simulation device according to claim 2, characterized in that, A scale (19) is provided on the top of the device base (1) and on both sides of the optical axis (4).

4. The high-voltage breakdown arc initiation simulation device according to claim 3, characterized in that, A pointer (16) is provided on the top of the device base (1) and on the side of the handwheel (5).

5. The high-voltage breakdown arc ignition simulation device according to claim 4, characterized in that, The nut moving part includes a first fixing plate (6) and a second fixing plate (7). The middle part of the first fixing plate (6) is threaded onto the hand-cranked slide rail screw (3). The two ends of the first fixing plate (6) are slidably connected to the optical axis (4). The second fixing plate (7) is fixed to the top of the first fixing plate (6). The electrode rod fixing base (8) is fixed on the second fixing plate (7).

6. The high-voltage breakdown arc ignition simulation device according to claim 5, characterized in that, The loading assembly includes two sets of symmetrically arranged loading stage fixing shafts (12). The loading stage fixing shafts (12) are fixed to the top of the device base (1) by locking nuts (13). A loading stage bracket (14) is slidably connected to the loading stage fixing shaft (12). A Phillips-shaped handle bolt (20) is threaded on the outer side of the loading stage bracket (14). The end of the Phillips-shaped handle bolt (20) passes through the loading stage bracket (14) and is pressed together with the outer surface of the loading stage fixing shaft (12). A glass loading stage (15) is placed between two adjacent loading stage brackets (14). The glass loading stage (15) is located between the electrode rod fixing bases (8) on both sides.

7. The high-voltage breakdown arc initiation simulation device according to claim 6, characterized in that, The protective component includes a protective cover (17), which covers the outside of the electrode assembly and the carrier assembly. A slot is provided on the bottom side of the protective cover (17) to cooperate with the optical axis fixing bracket (2). Handles (18) are fixed on both outer surfaces of the protective cover (17).