High-precision positioning and mounting device for automatic gluing of prism strips
Patent Information
- Application Number
- CN202522786239.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-29
AI Technical Summary
[0004]本实用新型的目的在于:针对目前存在的棱镜条自动贴胶高精度定位安装设备定位过程较为繁琐,需要多次调整和校准,这不仅增加了操作时间,还降低了生产效率,在大规模生产环境中,这种低效的定位方式成为生产的瓶颈,严重影响了整体生产进度的问题,提供棱镜条自动贴胶高精度定位安装设备,以解决上述提出的问题
1.通过设置的定位机构,通过电机驱动的转动组件和挤压垫的协同作用,能够对棱镜进行高精度的挤压定位,有效防止在贴胶过程中棱镜发生偏移,显著提高贴胶的精度和质量,提高生产效率,降低人工操作的劳动强度和误差;
Smart Images

Figure CN224922092U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prism strip adhesive positioning technology, and more specifically, to a high-precision positioning and installation device for automatic adhesive application of prism strips. Background Technology
[0002] The high-precision automatic adhesive application equipment for prism strips is a highly efficient automated production line. Through automatic adhesive application and cleaning functions, it improves the production efficiency and product quality of optical prism strips. This equipment is suitable for large-scale production environments and can meet the needs of high-precision optical component manufacturing. It is an indispensable piece of equipment in the modern optical manufacturing field.
[0003] However, the positioning process of traditional equipment is cumbersome, requiring multiple adjustments and calibrations. This not only increases operation time but also reduces production efficiency. In large-scale production environments, this inefficient positioning method becomes a bottleneck, seriously affecting the overall production schedule. Therefore, a high-precision positioning and installation equipment for automatic adhesive application of prism strips is proposed. Utility Model Content
[0004] The purpose of this invention is to address the problem that the existing high-precision positioning and installation equipment for automatic adhesive application of prism strips has a cumbersome positioning process that requires multiple adjustments and calibrations. This not only increases operation time but also reduces production efficiency. In large-scale production environments, this inefficient positioning method becomes a bottleneck in production and seriously affects the overall production progress. The invention provides a high-precision positioning and installation equipment for automatic adhesive application of prism strips to solve the aforementioned problems.
[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: The present invention is as follows: a high-precision positioning and installation device for automatic adhesive application of prism strips, including an adhesive application machine body, a positioning mechanism provided on the top of the adhesive application machine body, and cleaning mechanisms provided on both sides of the outer side of the positioning mechanism; The positioning mechanism includes a support plate fixedly connected to the top of the adhesive applicator body. A motor is fixedly connected to the top of the adhesive applicator body. A rotating assembly is installed on the outer front side of the support plate. A support plate is fixedly connected to the top of the adhesive applicator body. A connecting plate is fixedly connected to the top of the rotating assembly. A connecting rod is fixedly connected to the outer side of the connecting plate. Multiple support blocks are fixedly connected to the outer side of the connecting rod, i.e., the side away from the connecting plate. Extrusion pads are fixedly connected to the outer side of the multiple support blocks.
[0006] As a preferred embodiment of this utility model, the rotating assembly includes a rotating column rotatably connected inside the support plate, a connecting rod fixedly connected to the outside of the rotating column, and the output end of the motor fixedly connected inside the rotating column.
[0007] As a preferred technical solution of this utility model, a rectangular groove is provided on the outer front side of the support plate, so that the connecting rod is slidably connected inside the rectangular groove.
[0008] As a preferred technical solution of this utility model, the cleaning mechanism includes two sliding grooves opened on both sides of the outer side of the support plate, and guide grooves are opened on both sides of the outer side of the support plate.
[0009] As a preferred technical solution of this utility model, the two sliding grooves are slidably connected to a slider, and the guide groove is slidably connected to a guide block.
[0010] As a preferred technical solution of this utility model, a top rod is fixedly connected to one side of the two guide blocks, and a bracket is fixedly connected to the outside of the two sliders.
[0011] As a preferred technical solution of this utility model, a transverse support rod is fixedly connected to the outer adjacent side of the two brackets, and a plurality of scraping blocks are fixedly connected to the bottom of the transverse support rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. Through the positioning mechanism, the prism can be precisely positioned by the coordinated action of the motor-driven rotating component and the extrusion pad, effectively preventing the prism from shifting during the adhesive application process, significantly improving the accuracy and quality of adhesive application, increasing production efficiency, and reducing the labor intensity and error of manual operation. 2. Through the set cleaning mechanism and the precise sliding control of the slider and guide block, the scraper can clean the prism surface evenly and thoroughly, effectively removing dust and impurities, improving the cleaning effect, ensuring the quality of adhesive application, and the cleaning process is fully automated without manual intervention, reducing the impact of human factors on the cleaning effect and improving production efficiency. Attached Figure Description
[0013] Figure 1 A schematic diagram of the structure of the high-precision positioning and installation equipment for automatic adhesive application of prism strips provided by this utility model; Figure 2 A schematic diagram of the extrusion pad structure for the high-precision positioning and installation equipment for automatic adhesive application of prism strips provided by this utility model; Figure 3 A schematic diagram of the connecting rod structure of the high-precision positioning and installation equipment for automatic adhesive application of prism strips provided by this utility model; Figure 4 A schematic diagram of the guide groove structure of the high-precision positioning and installation equipment for automatic adhesive application of prism strips provided by this utility model; Figure 5 A schematic diagram of the top rod structure of the high-precision positioning and installation equipment for automatic adhesive application of prism strips provided by this utility model.
[0014] The diagram shows: 1. Adhesive applicator body; 2. Positioning mechanism; 21. Support plate; 22. Motor; 23. Support plate; 24. Rotating assembly; 241. Rotating column; 242. Connecting rod; 25. Connecting plate; 26. Connecting rod; 27. Support block; 28. Extrusion pad; 3. Cleaning mechanism; 31. Sliding groove; 32. Guide groove; 33. Horizontal support rod; 34. Sliding block; 35. Bracket; 36. Guide block; 37. Top rod; 38. Scraper block. Detailed Implementation
[0015] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.
[0016] Example: Figures 1-5 As shown, this embodiment proposes an automatic adhesive application and high-precision positioning installation device for prism strips, including an adhesive application machine body 1, a positioning mechanism 2 is provided on the top of the adhesive application machine body 1, and cleaning mechanisms 3 are provided on both sides of the outer side of the positioning mechanism 2. like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the positioning mechanism 2 includes a support plate 21 fixedly connected to the top of the adhesive applicator body 1, which is designed to provide support. A motor 22 is fixedly connected to the top of the adhesive applicator body 1, which is designed to provide driving capability, enabling electrical energy to be converted into driving capability. A rotating component 24 is installed on the outer front side of the support plate 21. A support plate 23 is fixedly connected to the top of the adhesive applicator body 1, which is designed to provide support. The top of the support plate 23 has three triangular grooves for placing prisms. A connecting plate 25 is fixedly connected to the top of the rotating component 24, which is designed to provide connection capability. A connecting rod 26 is fixedly connected to the outer side of the connecting plate 25, which is designed to provide connection capability. Multiple support blocks 27 are fixedly connected to the outer side of the connecting rod 26, i.e., the side away from the connecting plate 25, which is designed to provide support capability. A compression pad 28 is fixedly connected to the outer side of the multiple support blocks 27, which is designed to provide cushioning capability, allowing them to slide in the triangular grooves inside the support plate 23.
[0017] like Figure 3As shown, the rotating assembly 24 includes a rotating column 241 rotatably connected inside the support plate 21, designed to provide rotational capability. A connecting rod 242 is fixedly connected to the outside of the rotating column 241, designed to provide support capability. The output end of the motor 22 is fixedly connected inside the rotating column 241. In use, the prism is first placed on the top of the support plate 23. After placement, the motor 22 drives the rotating column 241 to rotate. During rotation, the connecting rod 242 drives the connecting plate 25 to rotate, causing it to move closer to the support plate 23. When it moves closer, the support block 27 drives the extrusion pad 28 to rotate on the top of the support plate 23 through the support rod 26, so that the prism inside the support plate 23 can be extruded and positioned, preventing displacement during adhesive application.
[0018] like Figure 4 As shown, a rectangular groove is provided on the outer front side of the support plate 23, so that the connecting rod 26 is slidably connected inside the rectangular groove. When the support block 27 and the compression pad 28 are rotated into the interior of the support plate 23, the connecting rod 26 can provide support.
[0019] like Figure 1 , Figure 4 and Figure 5 As shown, the cleaning mechanism 3 includes two sliding grooves 31 opened on both sides of the support plate 21, which are designed to provide sliding space. Guide grooves 32 are opened on both sides of the support plate 21, which are designed to provide guiding space.
[0020] like Figure 5 As shown, the two sliding grooves 31 are slidably connected to the sliders 34, which are designed to provide sliding capability, allowing sliding inside the sliding grooves 31. The guide groove 32 is slidably connected to the guide block 36, which is designed to slide inside the guide groove 32.
[0021] like Figure 1 and Figure 5 As shown, a top rod 37 is fixedly connected to the outer side of the two guide blocks 36, which is designed to provide support. A bracket 35 is fixedly connected to the outer side of the two sliders 34, which is designed to provide support.
[0022] like Figure 5 As shown, a horizontal support rod 33 is fixedly connected to the outer adjacent side of the two supports 35. Its design can provide lateral support between the two supports 35. Multiple scraping blocks 38 are fixedly connected to the bottom of the horizontal support rod 33. Its design can provide cleaning capability. After the support plate 23 is positioned to complete the prism position, the prism surface that has been placed on the support plate 23 can be cleaned.
[0023] Working Principle: This utility model provides a high-precision positioning and installation device for automatic adhesive application of prism strips. First, the prism is placed on top of the support plate 23, and the prism is initially positioned using the three triangular grooves on the top of the support plate 23. Then, the motor 22 starts, and its output drives the rotating column 241 to rotate (e.g., ...). Figure 1 (As shown). The rotating column 241 drives the connecting plate 25 to rotate via the connecting rod 242, causing the connecting plate 25 to move closer to the support plate 23. During this process, the connecting rod 26 provides support, and the support block 27 drives the pressing pad 28 to rotate to the top of the support plate 23. This allows the pressing pad 28 to press against the prism inside the support plate 23, achieving high-precision positioning and preventing the prism from shifting during the adhesive application process (e.g., ...). Figure 2 (As shown). Throughout the process, connecting rod 26 slides within the rectangular groove on the front side of the support plate 23, ensuring smooth and accurate movement; After the support plate 23 completes the positioning of the prism, the slider 34 slides in the sliding groove 31, while the guide block 36 slides in the guide groove 32. Through the cooperation of the two, precise movement of the prism is achieved (e.g., Figure 4 (As shown). The movement of slider 34 drives bracket 35 to move, which in turn drives transverse support rod 33 to move in a set direction. The scraper block 38 at the bottom of transverse support rod 33 moves accordingly to clean the surface of the prism placed on support plate 23, removing dust and impurities to ensure the prism surface is clean and to provide good conditions for subsequent adhesive application.
[0024] All technical features in this embodiment can be freely combined according to actual needs.
[0025] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A high-precision positioning and installation device for automatic adhesive application of prism strips, comprising an adhesive application machine body (1), characterized in that, The top of the adhesive applicator body (1) is provided with a positioning mechanism (2), and cleaning mechanisms (3) are provided on both sides of the outside of the positioning mechanism (2). The positioning mechanism (2) includes a support plate (21) fixedly connected to the top of the adhesive applicator body (1), a motor (22) fixedly connected to the top of the adhesive applicator body (1), a rotating assembly (24) installed on the outer front side of the support plate (21), a support plate (23) fixedly connected to the top of the adhesive applicator body (1), a connecting plate (25) fixedly connected to the top of the rotating assembly (24), a connecting rod (26) fixedly connected to the outer side of the connecting plate (25), a plurality of support blocks (27) fixedly connected to the outer side of the connecting rod (26), i.e., the side away from the connecting plate (25), and a pressing pad (28) fixedly connected to the outer side of the plurality of support blocks (27).
2. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 1, characterized in that, The rotating assembly (24) includes a rotating column (241) rotatably connected inside the support plate (21), a connecting rod (242) is fixedly connected to the outside of the rotating column (241), and the output end of the motor (22) is fixedly connected inside the rotating column (241).
3. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 1, characterized in that, The outer front side of the support plate (23) is provided with a rectangular groove, so that the connecting rod (26) is slidably connected inside the rectangular groove.
4. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 1, characterized in that, The cleaning mechanism (3) includes two sliding grooves (31) on the outer sides of the support plate (21), and guide grooves (32) are provided on the outer sides of the support plate (21).
5. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 4, characterized in that, The two sliding grooves (31) are internally connected to sliders (34), and the guide groove (32) is internally connected to guide blocks (36).
6. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 5, characterized in that, A top rod (37) is fixedly connected to the outer side of the two guide blocks (36), and a bracket (35) is fixedly connected to the outer side of the two sliders (34).
7. The high-precision positioning and installation equipment for automatic adhesive application of prism strips according to claim 6, characterized in that, A transverse support rod (33) is fixedly connected to the outer adjacent side of the two supports (35), and a plurality of scraping blocks (38) are fixedly connected to the bottom of the transverse support rod (33).
