Intelligent quality inspection integrated comprehensive training platform

Abstract

The utility model relates to intelligent quality inspection technical field discloses intelligent quality inspection integrated comprehensive training platform, including computer desk and chair, bottom frame, computer desk and chair are placed in the side of bottom frame, are respectively installed with electrical distribution board, screening platform, mechanical arm vision guiding equipment, material conveying equipment and installation guarantee equipment on the bottom frame, and the workpiece to be examined is clamped and placed on material conveying equipment by mechanical arm vision guiding equipment, and the workpiece is conveyed to screening platform through material conveying equipment, and the installation guarantee equipment carries out warning work, and the bottom frame side is installed with pneumatic equipment, and the bottom frame front side is provided with operating panel equipment. The utility model is multi-technology depth fusion, close to the industrial real scene, first integrates machine vision, precision mechanical module control, motion control, deep learning technology integration, restores "detection - control - execution" whole process industrial logic, breaks through the single function limitation of traditional training equipment.

Description

Technical Field

[0001] This utility model relates to the field of intelligent quality inspection technology, and in particular to an integrated training platform for intelligent quality inspection. Background Technology

[0002] As the manufacturing industry transforms towards intelligence and automation, industries such as auto parts, powder metallurgy, and fasteners have significantly increased their requirements for the efficiency and accuracy of product quality inspection. Traditional manual quality inspection methods are no longer able to meet the needs of large-scale production. Machine vision inspection technology, with its advantages of non-contact, high precision, and high speed, has become a core application technology in the field of industrial quality inspection.

[0003] At the same time, the industry's demand for compound talents with comprehensive technologies such as machine vision, motion control, and deep learning has surged. However, the current training system in the education field has obvious shortcomings and is difficult to match the actual technical application scenarios of enterprises. As a result, students need a long time to adapt to their positions after graduation, and there is a disconnect between talent supply and enterprise demand.

[0004] Currently available machine vision training equipment and platforms generally suffer from the following problems: First, they are limited in function and have low integration. Most training equipment focuses only on the single function of machine vision and does not deeply integrate with technologies such as precision mechanical control, motion control, and artificial intelligence. Second, the scenarios are detached from reality and have weak practicality. The training content is mostly generalized demonstrations and does not combine the real quality inspection needs of specific industries such as automotive parts and fasteners, making it difficult for students to grasp the application logic of the technology in actual projects. Third, they emphasize theoretical demonstrations and lack depth in practice. Existing platforms mainly focus on demonstrating technical principles and cannot effectively cultivate students' ability to solve complex problems and their innovative thinking. Utility Model Content

[0005] In view of the following problems, this utility model is proposed: First, the existing equipment has limited functionality and low integration, with most training equipment only targeting the single function of machine vision and not deeply integrated with technologies such as precision mechanical control, motion control, and artificial intelligence; second, the scenarios are detached from reality and have weak practicality, with training content mostly being generalized demonstrations that do not combine the real quality inspection needs of specific industries such as automotive parts and fasteners, making it difficult for students to grasp the application logic of the technology in actual projects; third, it focuses on theoretical demonstrations and lacks practical depth, with existing platforms mainly showcasing technical principles and failing to effectively cultivate students' ability to solve complex problems and their innovative thinking.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an intelligent integrated quality inspection training platform, including a computer desk and chair, and a bottom frame. The computer desk and chair are placed next to the bottom frame. An electrical control panel, a screening platform, a robotic arm vision guidance device, a material conveying device, and an installation protection device are respectively installed on the bottom frame. The robotic arm vision guidance device clamps the workpiece to be inspected and places it on the material conveying device, which then transports the workpiece to the screening platform. The installation protection device provides warning functions. A pneumatic device is installed on one side of the bottom frame, and an operation panel is provided on the front side of the bottom frame.

[0007] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the computer desk and chair includes a table, a stool is provided under the front of the table, a monitor, a keyboard and a mouse are respectively provided on the top of the table, and a host is placed at the bottom of the table.

[0008] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the bottom frame includes an aluminum profile outer frame, sheet metal side plates and a bottom plate. The aluminum profile outer frame is connected to an acrylic door via hinges. An aluminum alloy base plate is fixedly installed inside the aluminum profile outer frame. The sheet metal side plates and the bottom plate are connected by bolts to wrap around the sides and bottom of the aluminum profile outer frame. Fuma wheels and foot cups are installed at the four bottom corners of the aluminum profile outer frame.

[0009] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the electrical panel includes a panel plate, a guide rail and a wiring trough. The panel plate is bolted to the top of the aluminum alloy substrate. The guide rail is fixedly mounted on the top of the aluminum alloy substrate. The wiring trough is located on the outer ring of the top of the aluminum alloy substrate. A light source controller is fixedly mounted on one side of the top of the aluminum alloy substrate. A robotic arm controller is fixedly mounted on the top of the aluminum alloy substrate by bolts.

[0010] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the screening platform includes a glass turntable and a receiving device. The glass turntable is rotatably mounted on the top of an aluminum alloy substrate via bearings. A material blocking device, a sensing device, and a screening station are sequentially fixed on the glass turntable by bolts. The receiving device is fixedly mounted on the aluminum alloy substrate by a bracket and is located next to the receiving area of ​​the glass turntable.

[0011] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the robotic arm vision guidance device includes a robotic arm, which is fixed to an aluminum alloy substrate by base bolts. A light source box, a vision guide, and a fixture bracket are respectively installed on the top of the aluminum alloy substrate by bolts. The light source box, the vision guide, and the fixture bracket are located at corresponding parts of the robotic arm.

[0012] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the material conveying equipment includes a conveyor and a stop bar. The conveyor is fixedly mounted on an aluminum alloy base plate by a support frame and bolts, and the stop bar is bolted to a designated position on the conveyor.

[0013] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the pneumatic equipment includes a pneumatic triplet and an air pump, which are respectively installed at appropriate positions on the side of the sheet metal side plate and the bottom plate by bolts.

[0014] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the operation panel device includes a sheet metal inclined surface, which is bolted to the front of the aluminum profile outer frame. The sheet metal inclined surface is respectively provided with an operation knob, a speed controller, a teaching pendant, a button box and a quick-connect panel.

[0015] As a preferred embodiment of the intelligent quality inspection integrated training platform of this utility model, the installation support equipment includes an alarm light, a monitor and a light grid. The light grid is mounted on the top of the aluminum alloy substrate by a bracket, and the alarm light and the monitor are respectively mounted on the light grid.

[0016] The beneficial effects of this utility model are:

[0017] 1. Deep integration of multiple technologies, closely resembling real industrial scenarios, for the first time integrating machine vision, precision mechanical module control, motion control, and deep learning technologies to restore the entire industrial logic of "detection-control-execution" process, breaking through the limitations of single functions of traditional training equipment;

[0018] 2. Full-process hands-on training, closed-loop capability development: Covering the entire process of "requirements analysis → solution planning → optical design → data acquisition → defect detection", providing full-chain training from technology application to project implementation, solving the core problem of existing platforms that "emphasize demonstration and neglect hands-on practice";

[0019] 3. Strong industry focus and high talent adaptability: Focusing on the real needs of key industries such as auto parts, powder metallurgy, and fasteners, the training content is directly aligned with actual enterprise projects, shortening the students' job adaptation period and alleviating the talent supply and demand mismatch.

[0020] 4. Deep integration of theory and practice: Through concrete intelligent control drills, abstract theories such as machine vision and AI are transformed into operable training content, strengthening the connection between theoretical knowledge and production practice and improving the efficiency of knowledge transformation. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the computer desk and chair, bottom frame, and electrical panel of this utility model;

[0024] Figure 3 This is a top view of the screening platform and operation panel device of this utility model;

[0025] Figure 4 This is a schematic diagram of the robotic arm vision guidance device and material conveying device of this utility model;

[0026] Figure 5 This is a schematic diagram of the pneumatic equipment and installation support equipment of this utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Computer desks and chairs; 101. Table; 102. Stool; 103. Monitor; 104. Host computer; 105. Keyboard; 106. Mouse; 2. Bottom frame; 201. Aluminum profile frame; 202. Acrylic door; 203. Aluminum alloy substrate; 204. Sheet metal side panels and bottom plates; 205. Casters and feet; 3. Electrical control panel; 301. Panel board; 302. Guide rail; 303. Cable tray; 304. Light source controller; 305. Robotic arm controller; 4. Screening platform; 401. Glass turntable; 402. Material blocking device; 403. Sensing device; 404. Screening station; 405. Material receiving equipment; 5. Robotic arm vision guidance equipment; 501. Robotic arm; 502. Light source material box; 503. Vision guidance; 504. Fixture bracket; 6. Material conveying equipment; 601. Conveyor; 602. Support frame; 603. Stop bar; 7. Pneumatic equipment; 701. Pneumatic triple unit; 702. Air pump; 8. Control panel equipment; 801. Sheet metal inclined surface; 802. Control knob; 803. Speed ​​controller; 804. Teaching pendant; 805. Button box; 806. Quick-connect panel; 9. Installation protection equipment; 901. Warning light; 902. Monitoring; 903. Light grating. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Example

[0031] Refer to attached figure Figure 1 - Appendix Figure 5 This utility model provides an integrated intelligent quality inspection training platform, including a computer desk and chair 1 and a bottom frame 2. The computer desk and chair 1 is placed next to the bottom frame 2. The bottom frame 2 is equipped with an electrical control panel 3, a screening platform 4, a robotic arm vision guidance device 5, a material conveying device 6, and an installation protection device 9. The robotic arm vision guidance device 5 picks up the workpiece to be inspected and places it on the material conveying device 6. The material conveying device 6 then transfers the workpiece to the screening platform 4. The installation protection device 9 provides warnings. A pneumatic device 7 is installed on one side of the bottom frame 2, and an operation panel device 8 is set on the front side of the bottom frame 2. The computer desk and chair 1 includes a table 101, a stool 102 is set on the front side below the table 101, a monitor 103, a keyboard 105, and a mouse 106 are respectively installed on the top of the table 101, and a host 104 is placed at the bottom of the table 101.

[0032] The bottom frame 2 includes an aluminum profile outer frame 201 and sheet metal side panels and a bottom plate 204. The aluminum profile outer frame 201 is connected to the acrylic door 202 via hinges. An aluminum alloy base plate 203 is fixedly installed inside the aluminum profile outer frame 201. The sheet metal side panels and bottom plate 204 are connected by bolts to wrap around the sides and bottom of the aluminum profile outer frame 201. Casters and foot cups 205 are installed at the four corners of the aluminum profile outer frame 201. The electrical control panel 3 includes a control panel 301, a guide rail 302, and a wiring trough 303. The control panel 301 is bolted to the top of the aluminum alloy base plate 203. The guide rail 302 is fixedly installed on the top of the aluminum alloy base plate 203. The wiring trough 303 is installed on the outer ring of the top of the aluminum alloy base plate 203. A light source controller 304 is fixedly installed on one side of the top of the aluminum alloy base plate 203. A robotic arm controller 305 is fixedly installed on the top of the aluminum alloy base plate 203 via bolts.

[0033] The screening platform 4 includes a glass turntable 401 and a receiving device 405. The glass turntable 401 is rotatably mounted on the top of the aluminum alloy substrate 203 via bearings. A blocking device 402, a sensing device 403, and a screening station 404 are sequentially fixed on the glass turntable 401 by bolts. The receiving device 405 is fixedly mounted on the aluminum alloy substrate 203 by a bracket and is located next to the receiving area of ​​the glass turntable 401. The robotic arm vision guidance device 5 includes a robotic arm 501. The robotic arm 501 is fixed to the aluminum alloy substrate 203 by base bolts. A light source material box 502, a vision guide 503, and a clamp bracket 504 are respectively mounted on the top of the aluminum alloy substrate 203 by bolts. The light source material box 502, the vision guide 503, and the clamp bracket 504 are located at corresponding positions on the robotic arm 501.

[0034] Material conveying equipment 6 includes a conveyor 601 and a stop bar 603. The conveyor 601 is fixedly mounted on the aluminum alloy base plate 203 by bolts via a support frame 602. The stop bar 603 is bolted to a designated position on the conveyor 601. The discharge end of the conveyor 601 is connected to the feed end of the glass turntable 401 via the stop bar 603. Pneumatic equipment 7 includes a pneumatic triplet 701 and an air pump 702. The pneumatic triplet 701 and the air pump 702 are respectively bolted to suitable locations on the sides of the sheet metal side plate and the bottom plate 204. The position of the operation panel device 8 includes a sheet metal bevel 801, which is bolted to the front of the aluminum profile outer frame 201. The sheet metal bevel 801 is respectively provided with an operation knob 802, a speed controller 803, a teaching pendant 804, a button box 805, and a quick-connect panel 806. The installation support device 9 includes an alarm light 901, a monitor 902, and a light grid 903. The light grid 903 is mounted on the top of the aluminum alloy base plate 203 by a bracket. The alarm light 901 and the monitor 902 are respectively mounted on the light grid 903.

[0035] During operation, after the equipment is powered on, the operator places the workpiece to be inspected into the light source material box 502. The light source material box 502 then starts to operate. With the precise positioning aided by the vision guide 503, the robotic arm 501 accurately grips the workpiece and places it smoothly onto the conveyor 601. Driven by the conveyor 601, the workpiece is conveyed to the stop bar 603 and then to the glass turntable 401. The stop device 402 promptly adjusts it to the appropriate working position. As the glass turntable 401 rotates, when the workpiece passes the sensing device 403, the sensing device 403 detects the presence of the object and triggers an alarm. Screening station 404 sequentially takes images, and the inspection data is transmitted to host 104 in real time. AI analysis is used to determine whether the workpiece meets the requirements. After analysis by host 104, qualified workpieces are accurately sent to the qualified product OK receiving box by receiving device 405, unqualified products fall into the unqualified product NG receiving box, and workpieces whose qualification status is unclear are sent to the pending determination TBD receiving box. If the structure of the workpiece to be inspected is more complex, the number of screening stations 404 can be increased according to actual needs. This equipment is designed with four types of screening stations 404, which can flexibly adapt to the inspection needs of workpieces with different complexities.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated intelligent quality inspection training platform, characterized by: The system includes a computer desk and chair (1) and a bottom frame (2). The computer desk and chair (1) is placed next to the bottom frame (2). The bottom frame (2) is equipped with an electrical control panel (3), a screening platform (4), a robotic arm vision guidance device (5), a material conveying device (6), and an installation protection device (9). The robotic arm vision guidance device (5) clamps the workpiece to be inspected and places it on the material conveying device (6). The workpiece is then conveyed to the screening platform (4) by the material conveying device (6). The installation protection device (9) provides a warning. A pneumatic device (7) is installed on one side of the bottom frame (2), and an operation panel device (8) is provided on the front side of the bottom frame (2).

2. The intelligent quality inspection integrated training platform according to claim 1, characterized in that: The computer desk and chair (1) includes a table (101), a stool (102) is provided on the front side below the table (101), a monitor (103), a keyboard (105) and a mouse (106) are respectively on the top of the table (101), and a host (104) is placed at the bottom of the table (101).

3. The intelligent quality inspection integrated training platform according to claim 1, characterized in that: The bottom frame (2) includes an aluminum profile outer frame (201) and sheet metal side panels and a bottom plate (204). The aluminum profile outer frame (201) is connected to an acrylic door (202) via hinges. An aluminum alloy base plate (203) is fixedly installed inside the aluminum profile outer frame (201). The sheet metal side panels and bottom plate (204) are connected by bolts to wrap around the sides and bottom of the aluminum profile outer frame (201). Fuma wheels and foot cups (205) are installed at the four bottom corners of the aluminum profile outer frame (201).

4. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The electrical control panel (3) includes a control plate (301), a guide rail (302), and a wiring trough (303). The control plate (301) is bolted to the top of the aluminum alloy substrate (203). The guide rail (302) is fixedly mounted on the top of the aluminum alloy substrate (203). The wiring trough (303) is mounted on the outer ring of the top of the aluminum alloy substrate (203). A light source controller (304) is fixedly mounted on one side of the top of the aluminum alloy substrate (203). A robotic arm controller (305) is fixedly mounted on the top of the aluminum alloy substrate (203) by bolts.

5. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The screening platform (4) includes a glass turntable (401) and a receiving device (405). The glass turntable (401) is rotatably mounted on the top of an aluminum alloy substrate (203) via bearings. A material blocking device (402), a sensing device (403), and a screening station (404) are sequentially fixed on the glass turntable (401) by bolts. The receiving device (405) is fixedly mounted on the aluminum alloy substrate (203) via a bracket and is located next to the receiving area of ​​the glass turntable (401).

6. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The robotic arm vision guidance device (5) includes a robotic arm (501), which is fixed to an aluminum alloy substrate (203) by base bolts. A light source box (502), a vision guide (503), and a fixture bracket (504) are respectively installed on the top of the aluminum alloy substrate (203) by bolts. The light source box (502), the vision guide (503), and the fixture bracket (504) are located at corresponding parts of the robotic arm (501).

7. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The material conveying equipment (6) includes a conveyor (601) and a stop bar (603). The conveyor (601) is fixedly mounted on an aluminum alloy base plate (203) by bolts using a support frame (602). The stop bar (603) is bolted to a designated position on the conveyor (601).

8. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The pneumatic device (7) includes a pneumatic triplet (701) and an air pump (702), which are respectively installed on the side of the sheet metal side plate and the bottom plate (204) at appropriate positions by bolts.

9. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The operation panel device (8) includes a sheet metal bevel (801), which is bolted to the front of the aluminum profile outer frame (201). The sheet metal bevel (801) is provided with an operation knob (802), a speed controller (803), a teach pendant (804), a button box (805), and a quick-connect panel (806).

10. The intelligent quality inspection integrated training platform according to claim 3, characterized in that: The installation support equipment (9) includes an alarm light (901), a monitor (902) and a grating (903). The grating (903) is mounted on the top of the aluminum alloy substrate (203) by a bracket. The alarm light (901) and the monitor (902) are respectively mounted on the grating (903).

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