A waxing device for cable production

Abstract

The utility model relates to cable production field especially relates to a waxing device for cable production, including base, first guide frame, ultrasonic cleaning machine, drying -machine and fixed frame etc., the left part of base is connected with first guide frame, the left part of base upside is connected with ultrasonic cleaning machine, the middle part of base upside is connected with drying -machine, the upside of base is connected with fixed frame, and the right part of fixed frame is also connected with first guide frame. The utility model discloses through the rotation of connecting plate to wax oil unloading, so that the wax oil falls on the brush, and part of wax oil will fall on the shell, and at the same time, the brush rotates to wax the cable, and the wax oil is scraped even under the action of the scraper, and the excess wax oil flows into the shell along the scraper and continues to use, so that the cable can be automatically waxed, the wax on the surface of the cable is scraped even, and the excess wax is scraped off to realize recycling, prevent the wax layer from being too thick, reduce the wax oil waste, reduce the production cost, and improve the waxing quality.

Description

Technical Field

[0001] This utility model relates to the field of cable production, and in particular to a waxing device for cable production. Background Technology

[0002] In fields such as power transmission, communication engineering, and rail transportation, cables serve as the core carriers for signal and power transmission. Their operating environment often faces risks such as humidity, corrosion, and mechanical wear. Cable waxing is a key process to improve the protective performance of cables. By forming a uniform wax layer on the cable surface, moisture and corrosive media can be effectively isolated, reducing the aging of the cable insulation layer.

[0003] Current cable production waxing methods mostly employ immersion waxing or spray waxing. Immersion waxing involves immersing the cable in molten wax oil for coating, but when the cable is removed, excessive wax oil adheres to its surface, forming an overly thick wax layer after cooling. Spray waxing, on the other hand, has difficulty covering the circumference of the cable, easily resulting in localized missed areas or uneven thickness, leading to unbalanced protective performance, affecting the quality of waxing, and increasing production costs.

[0004] Therefore, it is necessary to design a cable production waxing device that can automatically apply wax to cables, scrape the wax evenly on the cable surface, scrape off excess wax for recycling, prevent excessive wax layer, reduce wax waste, lower production costs, and improve waxing quality. Utility Model Content

[0005] To overcome the shortcomings of immersion waxing, which involves coating cables by immersing them in molten wax, resulting in excessive wax residue on the cable surface upon removal and an overly thick wax layer after cooling, and spray waxing, which suffers from the drawbacks of spraying waxing, which struggles to cover the entire circumference of the cable and easily leads to localized missed areas or uneven thickness, resulting in unbalanced protective performance and affecting the quality of waxing, this utility model provides a cable waxing device that can automatically apply wax to cables while simultaneously scraping off excess wax for recycling, preventing excessively thick wax layers, reducing wax waste, lowering production costs, and improving waxing quality.

[0006] The technical solution of this utility model is: a waxing device for cable production, comprising a base, a first guide frame, an ultrasonic cleaner, a dryer, a fixed frame, a material box, a shell, a second guide frame, a guide channel, a feeding component, and a waxing component. The first guide frame is connected to the left side of the base, the ultrasonic cleaner is connected to the upper left side of the base, the dryer is connected to the upper middle side of the base, the fixed frame is connected to the upper side of the base, the first guide frame is also connected to the right side of the fixed frame, the material box is connected to the upper side of the fixed frame, the guide channel is connected to the lower sides of the front and rear of the material box, the shell is connected between the lower parts of the guide channel, the second guide frame is connected to the bottom of the ultrasonic cleaner, the feeding component for feeding wax oil is provided on the material box, and the waxing component for waxing the cable surface is provided on the shell.

[0007] As an improvement to the above scheme, both the first guide frame and the second guide frame have circular grooves.

[0008] As an improvement to the above solution, the feeding assembly includes a first motor, a first belt and a connecting plate. The first motor is connected to the left side of the material box, and the connecting plates are rotatably connected to both the front and rear parts of the material box. The rear connecting plate is connected to the output shaft of the first motor, and the first belt is wound around the left side of the connecting plates via a pulley.

[0009] As an improvement to the above solution, the waxing assembly includes a brush, a second motor, a second belt, a guide block, heating wires, and a scraper. The brush is rotatably connected to the front, back, top, and bottom of the housing. The guide block is connected to the left and right sides of the housing. The right guide block is connected to the front and back second motors. The front brush is connected to the output shaft of the front second motor, and the rear brush is connected to the output shaft of the front second motor. The front and lower brushes are connected to a second belt via a pulley, and the rear and upper brushes are also connected to a second belt via a pulley. Multiple heating wires are connected to the housing. The scraper is connected to the middle of the right guide block, and the brushes are rotatably connected to the scraper.

[0010] As an improvement to the above solution, the brushes are evenly distributed along the outer shell.

[0011] As an improvement to the above scheme, the first motor and the processor are electrically connected through a control module, and the second motor and the processor are electrically connected through a control module.

[0012] This utility model has the following advantages: 1. This utility model feeds wax oil by rotating the connecting plate, causing the wax oil to fall onto the brush and some of the wax oil to fall onto the outer shell. At the same time, the rotating brush applies wax to the cable, and the heating wire prevents curing. Under the action of the scraper, the wax oil is scraped evenly, and the excess wax oil flows into the outer shell for continued use. Thus, it can automatically apply wax to the cable, scrape the wax evenly on the cable surface, and scrape off the excess wax for recycling, preventing the wax layer from being too thick, reducing wax oil waste, lowering production costs, and improving the waxing quality.

[0013] 2. This utility model uses a winding device to wind the cable, causing the winding drum to rotate and unwind the cable. During the winding process, an ultrasonic cleaner is started to clean the surface of the cable, and then a dryer is started to dry the cleaned surface of the cable. This allows the cable to be cleaned and dried before waxing, which facilitates the removal of surface contaminants, prevents moisture from hindering the adhesion of wax, and improves the adhesion of the wax layer. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2This is a three-dimensional structural diagram of the ultrasonic cleaner and its components, such as the material box, according to this utility model.

[0016] Figure 3 This is a three-dimensional cross-sectional view of the outer shell and flow guide groove of this utility model.

[0017] Figure 4 This is a three-dimensional cross-sectional view of the heating wire and brush components of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the guide block and scraper of this utility model.

[0019] The following are the labels in the diagram: 1. Base, 2. First guide frame, 3. Ultrasonic cleaner, 4. Dryer, 5. Fixing frame, 6. First motor, 7. First belt, 8. Material box, 9. Outer shell, 10. Second guide frame, 11. Guide channel, 12. Connecting plate, 13. Brush, 14. Second motor, 15. Second belt, 16. Guide block, 17. Heating wire, 18. Scraper. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0021] A waxing device for cable production, such as Figures 1-5 As shown, the device includes a base 1, a first guide frame 2, an ultrasonic cleaner 3, a dryer 4, a fixing frame 5, a material box 8, a housing 9, a second guide frame 10, a flow channel 11, a feeding assembly, and a waxing assembly. The first guide frame 2 is connected to the left side of the base 1, the ultrasonic cleaner 3 is connected to the upper left side of the base 1, the dryer 4 is connected to the upper middle part of the base 1, the fixing frame 5 is connected to the upper side of the base 1, the first guide frame 2 is also connected to the right side of the fixing frame 5, the material box 8 is connected to the upper side of the fixing frame 5, the flow channel 11 is connected to the lower sides of the front and rear parts of the material box 8, and the housing 9 is connected between the lower parts of the flow channel 11. The bottom of the ultrasonic cleaner 3 is connected to two second guide frames 10 on the left and right sides. Both the first guide frame 2 and the second guide frame 10 have circular grooves to facilitate fitting the shape of the cable. The material box 8 is equipped with a feeding assembly for feeding wax oil, and the housing 9 is equipped with a waxing assembly for waxing the surface of the cable.

[0022] like Figure 1 and Figure 3As shown, the feeding assembly includes a first motor 6, a first belt 7 and a connecting plate 12. The first motor 6 is connected to the left side of the material box 8. The first motor 6 and the processor are electrically connected through a control module. The connecting plate 12 is rotatably connected to both the front and rear parts of the material box 8. The rear connecting plate 12 is connected to the output shaft of the first motor 6. The first belt 7 is wound around the left side of the connecting plate 12 through a pulley.

[0023] like Figure 4 and Figure 5 As shown, the waxing assembly includes a brush 13, a second motor 14, a second belt 15, a guide block 16, heating wires 17, and a scraper 18. The four parts of the outer casing 9 are rotatably connected to the brushes 13, which are evenly distributed along the outer casing 9. The left and right parts of the outer casing 9 are connected to the guide blocks 16. The right guide block 16 is connected to the front and rear second motors 14. The second motors 14 and the processor are electrically connected through a control module. The front brush 13 is connected to the output shaft of the front second motor 14, and the rear brush 13 is connected to the output shaft of the front second motor 14. The front and lower brushes 13 are connected to the second belt 15 through a pulley, and the rear and upper brushes 13 are also connected to the second belt 15 through a pulley. Multiple heating wires 17 are connected to the outer casing 9. The right guide block 16 is connected to the middle of the scraper 18, and the brushes 13 are rotatably connected to the scraper 18.

[0024] When cable production requires waxing, this device can be used. The base 1 is brought into contact with the ground, and the spool containing the cable is placed on the left side of the base 1. The cable passes through the circular groove on the first guide frame 2 on the left, then sequentially through the circular groove on the second guide frame 10, the dryer 4, the guide block 16, the scraper 18, and the circular groove on the first guide frame 2 on the right. It then passes through another dryer 4 and is wound onto a winding device. Water is poured into the ultrasonic cleaner 3 to contact the cable, and wax is poured into the material box 8. The winding device is then started to wind the cable, causing the spool to rotate and release the cable. During the winding process, the ultrasonic cleaner 3 is started to clean the cable surface, and then the dryer 4 is started to dry the cleaned cable surface. This allows the cable to be cleaned and dried before waxing, facilitating the removal of surface contaminants, preventing moisture from hindering wax adhesion, and improving wax adhesion. Next, the processor starts the first motor 6 via the control module. The first motor 6 drives the rear connecting plate 12 to rotate, causing the pulley to rotate, which in turn drives the first belt 7 to rotate, causing the front connecting plate 12 to rotate. This allows the wax oil to flow into the guide groove 11 for feeding. After feeding is completed, the first motor 6 is turned off, and the wax oil flows from the outer shell 9 and falls onto the brush 13. Some of the wax oil will fall onto the outer shell 9. At the same time, the second motor 14 is started, driving the corresponding brush 13 to rotate, causing the pulley to rotate, which in turn drives the second belt 15 to rotate, causing the remaining brushes 13 to rotate and apply wax to the cable. The heating wire 17 heats the wax oil in the outer shell 9 and on the brushes 13 to prevent solidification. Under the action of the scraper 18, the wax oil on the surface of the cable is scraped evenly, making multiple The excess wax flows into the outer casing 9 along the scraper 18, and then the wax in the outer casing 9 is picked up by the rotating brush 13 for further waxing. The brush 13 is evenly distributed along the outer casing 9. Then, the wax on the cable surface is dried by another dryer 4 and the cable is rewound. This allows for automatic waxing of the cable while scraping the wax evenly on the cable surface and scraping off excess wax for recycling. This prevents the wax layer from being too thick, reduces wax waste, lowers production costs, and improves the quality of waxing. After the cable on the winding drum is processed, the winding drum is removed, and the cable on the winding equipment is removed. The above operation is repeated to continue processing the cable until the processing is complete. Then, the ultrasonic cleaner 3, dryer 4, second motor 14, winding equipment, and heating wire 17 are turned off, and the water is discharged from the ultrasonic cleaner 3.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waxing apparatus for cable production, characterized in that: It includes a base (1), a first guide frame (2), an ultrasonic cleaner (3), a dryer (4), a fixed frame (5), a material box (8), a shell (9), a second guide frame (10), a guide channel (11), a feeding component and a waxing component. The first guide frame (2) is connected to the left side of the base (1), the ultrasonic cleaner (3) is connected to the upper left side of the base (1), the dryer (4) is connected to the upper middle side of the base (1), the fixed frame (5) is connected to the upper side of the base (1), the first guide frame (2) is also connected to the right side of the fixed frame (5), the material box (8) is connected to the upper side of the fixed frame (5), the guide channel (11) is connected to the lower sides of the front and rear parts of the material box (8), the shell (9) is connected between the lower parts of the guide channel (11), the two second guide frames (10) are connected to the bottom of the ultrasonic cleaner (3), the feeding component for feeding wax oil is provided on the material box (8), and the waxing component for waxing the surface of the cable is provided on the shell (9).

2. The waxing device for cable production according to claim 1, characterized in that: Both the first guide frame (2) and the second guide frame (10) have circular grooves.

3. The waxing device for cable production according to claim 1, characterized in that: The feeding assembly includes a first motor (6), a first belt (7) and a connecting plate (12). The first motor (6) is connected to the left side of the material box (8). The connecting plate (12) is rotatably connected to both the front and rear parts of the material box (8). The connecting plate (12) at the rear is connected to the output shaft of the first motor (6). The first belt (7) is wound around the left side of the connecting plate (12) via a pulley.

4. The waxing device for cable production according to claim 1, characterized in that: The waxing assembly includes a brush (13), a second motor (14), a second belt (15), a guide block (16), a heating wire (17), and a scraper (18). The four parts of the outer casing (9) are rotatably connected to the brush (13) at the front, back, top, and bottom. The two parts of the outer casing (9) are connected to the guide block (16). The right guide block (16) is connected to the front and back of the second motor (14). The front brush (13) is connected to the output shaft of the front second motor (14), and the rear brush (13) is connected to the output shaft of the front second motor (14). The front and lower brushes (13) are connected to the second belt (15) through a pulley, and the rear and upper brushes (13) are also connected to the second belt (15) through a pulley. Multiple heating wires (17) are connected to the outer casing (9). The scraper (18) is connected to the middle of the guide block (16) on the right. The brushes (13) are rotatably connected to the scraper (18).

5. A waxing device for cable production according to claim 4, characterized in that: The brush (13) is evenly distributed along the outer shell (9).

6. A waxing device for cable production according to claim 3, characterized in that: The first motor (6) and the processor are electrically connected through the control module, and the second motor (14) and the processor are electrically connected through the control module.

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