Enamelled wire production waste paint recovery device

Abstract

The utility model discloses a waste paint recovery device for enameled wire production, including recycling box, base, main door, side door, push the scrap mechanism and store the scrap mechanism, the base evenly is arranged at the bottom of recycling box, main door and side door are arranged at the front end and rear end of recycling box respectively, push the scrap mechanism is arranged in the inside of recycling box, store the scrap mechanism is arranged on main door. This scheme is through the ingenious structure design, realizes copper scrap cleaning efficient, filter plate replacement convenient, copper scrap collection convenient and internal condition easy observation, effectively solves the pain point of existing device, promotes waste paint recovery efficiency and reduces waste and pollution, and the practicality and popularization value are higher.

Description

Technical Field

[0001] This utility model relates to the field of waste paint recycling technology, specifically a waste paint recycling device for enameled wire production. Background Technology

[0002] Waste varnish recycling equipment for enameled wire production is a specialized device that collects the varnish during the enameled wire manufacturing process, removes impurities such as copper filings through filtration, and then reuses the qualified waste varnish on the production line or concentrates the waste varnish, thereby reducing raw material waste and environmental pollution.

[0003] Existing waste paint recycling equipment will frequently accumulate copper shavings on the filter plates after long-term use. When production demand is high, the filter plates need to be replaced even more frequently. The existing filter plates are not installed in the recycling bin in a flexible way, which makes disassembly and assembly difficult and thus affects production efficiency.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a waste paint recycling device for enameled wire production, thereby solving the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A waste paint recycling device for enameled wire production includes a recycling box, a base, a main door, a secondary door, a chip pushing mechanism, and a chip storage mechanism. The base is evenly arranged at the bottom of the recycling box. The main door and the secondary door are respectively arranged at the front and rear ends of the recycling box. The chip pushing mechanism is arranged inside the recycling box, and the chip storage mechanism is arranged on the main door.

[0010] The chip-pushing mechanism includes a first partition, a second partition, a chip-pushing box, a third partition, a multi-section cylinder, a positive magnetic plate, a guide plate, a limiting strip, a smooth coating support plate, a slot, a fixing plate, an insert, a filter plate, a slide, a push plate, a negative magnetic plate, a connecting block, a slider, a collection channel, and a transport pipe. The second partition is vertically positioned in the middle of the inside of the recycling box. The first and second partitions are respectively positioned opposite each other at the top and bottom of the second partition and located in the rear half of the recycling box. The chip-pushing box is located on the back of the second partition. The third partition is horizontally positioned in the middle of the inside of the chip-pushing box. The multi-section cylinder is located in the upper and lower halves of the inside of the chip-pushing box, with its output end passing through the third partition and pointing towards the front of the recycling box. The positive magnetic plate is located at the output end of each multi-section cylinder. The guide plates are positioned opposite each other at the top of the front half of the inside of the recycling box. The limiting strips are positioned opposite each other at the left and right ends below the guide plates. Four limiting strips are arranged in two groups, one above the other. Smooth coating support plates are arranged opposite each other between each group of limiting strips. Slots are located on opposite surfaces of each smooth coating support plate. Fixing plates are located between every two slots. Inserts are located at the left and right ends of each fixing plate and inside the slots. Filter plates are located in the middle of each fixing plate. Slides are located on the left and right sides of each filter plate and inside the fixing plates. Push plates are located on each filter plate. Negative magnetic plates are positioned on each push plate corresponding to the adjacent positive magnetic plates. Connecting blocks are located at the top of each slide and connected to the adjacent push plates. Sliding blocks are located at the bottom of each connecting block and inside the slide. A collection channel is located at the bottom of the lower filter plate. A transport pipe is connected to the collection channel and located at the bottom of the side wall of the recycling bin.

[0011] Preferably, the first partition, the second partition, and the recycling bin are integrally formed; the guiding surface of the guide plate has a converging structure towards the center; the limiting strip has a cuboid structure; the smooth coating support plate has an obtuse angle structure; the slot and the insert are both semi-cylindrical structures; the fixing plate and the insert are integrally formed; the top of the filter plate has a concave arc structure; the push plate has an arc-edge flat bottom structure; the connecting block has an L-shaped structure; the slider has a T-shaped structure; and the push plate, the connecting block, and the slider are integrally formed.

[0012] Preferably, the chip collection mechanism includes a chip discharge trough, a flip plate, a first pull ball, a fixed frame, a collection drawer, and a second pull ball. The chip discharge trough is located on the main door corresponding to the position of each push plate. The flip plate is located at the front end inside each chip discharge trough and flips in a forward and upward direction. The first pull ball is located at the front end of each flip plate. The fixed frame is located at the bottom of the lower chip discharge trough and at the front end of the main door. The collection drawer is located inside the fixed frame, and the second pull ball is located at the front end of the collection drawer.

[0013] Preferably, the chip removal groove has a rectangular structure, the length of the fixing frame is greater than the length of the chip removal groove, and the fixing frame is welded to the main door using a welding process.

[0014] (III) Beneficial Effects

[0015] This utility model provides a waste enamel recycling device for enameled wire production. It has the following beneficial effects:

[0016] 1. With the help of multi-stage cylinders, positive and negative magnetic plates, and a connecting block to open and flip the plate, copper shavings on the filter plate can be pushed to the collection tray quickly and smoothly without manual intervention, improving cleaning efficiency and reducing manpower.

[0017] 2. Opening the main door releases the limit on the integrated filter plate fixing plate. The pull-out filter plate replacement operation is simple and can reduce replacement time to ensure production continuity.

[0018] 3. The cleaned copper shavings fall into the collection drawer, which can be easily pulled out by the second pull ball, making it convenient for the copper shavings to be centrally processed and avoiding pollution and waste of resources.

[0019] 4. Whether the recycling bin is in operation or not, staff can observe the accumulation of copper shavings inside through the flip plate or main door so as to clean or replace the filter plates in a timely manner. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal structure of the back of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the chip pusher box of this utility model;

[0024] Figure 5 This is a detailed structural diagram of the front half of the internal structure of the recycling bin of this utility model;

[0025] Figure 6This utility model is based on Figure 5 A detailed structural diagram of part of the structure.

[0026] In the diagram: 1-Recycling bin; 2-Base; 3-Main door; 4-Secondary door; 5-Chip pushing mechanism; 51-Baffle 1; 52-Baffle 2; 53-Chip pushing box; 54-Baffle 3; 55-Multi-section cylinder; 56-Positive magnetic plate; 57-Guide plate; 58-Limiting strip; 59-Smooth coating support plate; 510-Slot; 511-Fixing plate; 512-Insert strip; 513-Filter plate; 514-Slide groove; 515-Push plate; 516-Negative magnetic plate; 517-Connecting block; 518-Slider; 519-Collection channel; 520-Transport pipe; 6-Chip storage mechanism; 61-Chip discharge trough; 62-Tilting plate; 63-Pull ball 1; 64-Fixing frame; 65-Collection drawer; 66-Pull ball 2. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6 The present invention provides a technical solution to achieve this: including a recycling bin 1, a base 2, a main door 3, a secondary door 4, a chip-pushing mechanism 5, and a chip-storing mechanism 6. The base 2 is evenly arranged at the bottom of the recycling bin 1, the main door 3 and the secondary door 4 are respectively arranged at the front and rear ends of the recycling bin 1, the chip-pushing mechanism 5 is arranged inside the recycling bin 1, and the chip-storing mechanism 6 is arranged on the main door 3.

[0029] The chip-pushing mechanism 5 includes a first partition 51, a second partition 52, a chip-pushing box 53, a third partition 54, a multi-section cylinder 55 (model: SMC CU-32), a positive magnetic plate 56, a guide plate 57, a limiting strip 58, a smooth coating support plate 59, a slot 510, a fixing plate 511, an insert strip 512, a filter plate 513, a slide 514, a push plate 515, a negative magnetic plate 516, a connecting block 517, a slider 518, a collection channel 519, and a transport pipe 520. The second partition 52 is vertically arranged in the middle of the inside of the recycling box 1. The first partition 51 and the second partition 52 are respectively arranged opposite each other at the top and bottom of the second partition 52 and are located in the rear half of the recycling box 1. The chip pusher box 53 is located on the back of the second partition 52. The third partition 54 is horizontally located in the middle of the inside of the chip pusher box 53. The multi-section cylinders 55 are located in the upper and lower halves of the inside of the chip pusher box 53, and the output ends of the multi-section cylinders 55 pass through the third partition 54 and all point to the front end of the recovery box 1. The positive magnetic plate 56 is located at the output end of each multi-section cylinder 55. The guide plates 57 are arranged opposite each other on the top of the front half of the inside of the recovery box 1. The limiting strips 58 are arranged opposite each other on the left and right ends below the guide plates 57, with four on the left and right. The limiting strips 58 are arranged in two sets, one above the other. Smooth coating support plates 59 are arranged opposite each other between each set of limiting strips 58. Slots 510 are located on opposite surfaces of each smooth coating support plate 59. Fixing plates 511 are located between every two slots 510. Inserts 512 are located at both ends of each fixing plate 511 and inside the slots 510. Filter plates 513 are located in the middle of each fixing plate 511. Slides 514 are located on both sides of each filter plate 513 and inside the fixing plates 511. Inside the recycling bin 1, push plates 515 are disposed on each filter plate 513, negative magnetic plates 516 are disposed on each push plate 515 corresponding to the positions of adjacent positive magnetic plates 56, connecting blocks 517 are disposed on the top of each chute 514 and connected to the adjacent push plates 515, sliders 518 are disposed on the bottom of each connecting block 517 and located inside the chute 514, collection channels 519 are disposed on the bottom of the filter plates 513 located below, and transport pipes 520 are connected to the collection channels 519 and disposed on the bottom of the side wall of the recycling bin 1.

[0030] In detail, partition 1 51, partition 2 52 and recycling bin 1 are integrally formed, the guiding surface of guide plate 57 is a converging structure towards the center, the limiting strip 58 is a cuboid structure, the smooth coating support plate 59 is an obtuse angle structure, the slot 510 and the insert 512 are both semi-cylindrical structures, the fixing plate 511 and the insert 512 are integrally formed, the top of filter plate 513 is a concave arc structure, the push plate 515 is an arc-edged flat bottom structure, the connecting block 517 is an L-shaped structure, the slider 518 is a T-shaped structure, and the push plate 515, the connecting block 517 and the slider 518 are integrally formed.

[0031] The chip collection mechanism 6 includes a chip discharge trough 61, a flip plate 62, a first pull ball 63, a fixed frame 64, a collection drawer 65, and a second pull ball 66. The chip discharge trough 61 is set on the main door 3 corresponding to the position of each push plate 515. The flip plate 62 is set at the front end inside each chip discharge trough 61 and flips in the forward and upward direction. The first pull ball 63 is set at the front end of each flip plate 62. The fixed frame 64 is set at the bottom of the lower chip discharge trough 61 and at the front end of the main door 3. The collection drawer 65 is set inside the fixed frame 64, and the second pull ball 66 is set at the front end of the collection drawer 65.

[0032] The chip removal groove 61 has a rectangular structure, and the length of the fixing frame 64 is greater than the length of the chip removal groove 61. The fixing frame 64 is welded to the main door 3 using a welding process.

[0033] Solution Analysis:

[0034] 1. Copper shavings removal is convenient and efficient.

[0035] With the adsorption and cooperation of the multi-stage cylinder 55, the positive magnetic plate 56, and the negative magnetic plate 516, the push plate 515 can be pushed precisely and quickly to push the copper shavings accumulated on the filter plate 513 out of the chip discharge groove 61 and into the collection tray 65. Both the upper and lower filter plates 513 can be cleaned sequentially by the corresponding multi-stage cylinder 55, eliminating the need for manual cleaning, greatly improving the efficiency of copper shavings removal and reducing labor input.

[0036] During the movement of the push plate 515, the connecting block 517 can use its shape advantage to push open the flip plate 62 first, ensuring that the copper shavings are discharged smoothly. The entire cleaning process is smooth and there will be no obstruction of copper shaving discharge.

[0037] 2. Filter plates are flexible and easy to replace.

[0038] When excessive copper filings accumulate inside the filter plate 513, affecting the filtration effect, simply open the main door 3. Opening the main door 3 will instantly release the restriction on the fixed plate 511. Since the fixed plate 511 and the filter plate 513 are integrated, the fixed plate 511 can be directly pulled out for replacement. After replacement, insert it back and close the main door 3. The operation is simple and the replacement efficiency is high, which can effectively reduce the time loss caused to production due to the replacement of the filter plate 513 and improve production continuity.

[0039] 3. Convenient collection and subsequent processing of copper scrap

[0040] The cleaned copper shavings will fall into the collection drawer 65. The collection drawer 65 can be easily pulled out by the pull ball 66 for further processing of the copper shavings. This facilitates centralized recycling of the copper shavings and avoids pollution or waste of resources caused by scattered copper shavings.

[0041] 4. Facilitates observation of the internal situation

[0042] Staff can check the copper shavings accumulation inside the recycling bin 1 at any time. When the recycling bin is not working, the main door 3 can be opened directly or the flip plate 62 can be turned outward to observe. When the recycling bin 1 is working, the flip plate 62 can also be turned outward to observe, so as to promptly grasp the clogging of the filter plate 513 and thus carry out cleaning or replacement operations in a timely manner to ensure the continuous and efficient operation of the device.

[0043] Working principle:

[0044] Staff can observe the copper shavings accumulation inside the recycling bin 1 at any time. When the recycling bin 1 is not in operation, the main door 3 or the outward-flipping plate 62 can be opened directly for observation. If the recycling bin 1 is in operation, the outward-flipping plate 62 can be used for observation. If there is obvious accumulation on the filter plate 513, the multi-section cylinder 55 above can be activated by the external control unit to extend it forward until the positive magnetic plate 56 and the negative magnetic plate 516 are attracted. Then, the push plate 515 is pushed forward. The push plate 515 drives the slider 518 to slide in the slide groove 514 through the connecting block 517 to move forward as a whole. Finally, the multi-section cylinder 55 pushes the push plate 515 out of the chip discharge groove 61. During the process of pushing it out completely, the connecting block 517 first contacts the flipping plate 62 and pushes it out due to its shape advantage. Then, the push plate 515 pushes out the copper shavings on the entire filter plate 513. Finally, the copper shavings fall into the collection drawer 65. Then, the multi-stage cylinder 55 below is activated to continue the above-mentioned pushing process, ultimately pushing the copper shavings on the two filter plates 513 to the collection tray 65 for collection. The collection tray 65 can then be pulled out using the second pull ball 66 for subsequent copper shavings removal. When the filter plate 513 is filled with copper shavings to the point of affecting the filtration effect, the main door 3 can be opened directly. Opening the main door 3 instantly releases the restriction on the fixing plate 511 imposed by the main door 3 and the second partition 52, allowing the fixing plate 511 to be pulled out directly. The fixing plate 511 and filter plate 513 are integrated, making replacement convenient. After replacement, simply insert it back in and close the main door 3 to complete the replacement.

[0045] Technical effects of implementing this solution:

[0046] This solution, through its ingenious structural design, achieves convenient and efficient copper shavings cleaning, flexible and convenient filter plate replacement, and facilitates the collection and processing of copper shavings as well as the observation of the internal condition of the recycling bin. It effectively solves the problems of difficult filter plate disassembly and assembly and inconvenient copper shavings cleaning in existing devices, improves the efficiency of waste paint recycling, reduces raw material waste and environmental pollution, and has high practicality and promotional value.

[0047] The present invention comprises: 1-recycling bin; 2-base; 3-main door; 4-secondary door; 5-chip pushing mechanism; 51-partition one; 52-partition two; 53-chip pushing box; 54-partition three; 55-multi-section cylinder; 56-positive magnetic plate; 57-guide plate; 58-limiting strip; 59-smooth coating support plate; 510-slot; 511-fixing plate; 512-insertion strip; 513-filter plate; 514-slide groove; 515-push plate; 516-negative magnetic plate; 517-connecting block; 518-slider; 519-collection channel; 520-transport pipe; 6-chip storage mechanism. 61-Chip discharge trough; 62-Flip plate; 63-Pull ball one; 64-Fixing frame; 65-Collection drawer; 66-Pull ball two. These components are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this utility model is that in existing waste paint recycling devices, copper chips frequently accumulate on the filter plates after long-term use. When production demand is high, the replacement frequency of the filter plates is even higher. The existing filter plate installation method in the recycling box is not flexible enough, resulting in difficulty in disassembly and assembly, which in turn affects production efficiency. This utility model, through ingenious structural design, achieves efficient copper chip cleaning, convenient filter plate replacement, convenient copper chip collection, and easy observation of the internal situation. It effectively solves the pain points of existing devices, improves waste paint recycling efficiency, and reduces waste and pollution. It has high practicality and promotional value.

[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0049] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A waste enamel recycling device for enameled wire production, characterized in that: The device includes a recycling bin (1), a base (2), a main door (3), a secondary door (4), a chip pushing mechanism (5), and a chip storage mechanism (6). The base (2) is evenly distributed at the bottom of the recycling bin (1). The main door (3) and the secondary door (4) are respectively located at the front and rear ends of the recycling bin (1). The chip pushing mechanism (5) is located inside the recycling bin (1). The chip storage mechanism (6) is located on the main door (3). The chip-pushing mechanism (5) includes a first partition (51), a second partition (52), a chip-pushing box (53), a third partition (54), a multi-stage cylinder (55), a positive magnetic plate (56), a guide plate (57), a limiting strip (58), a smooth coating support plate (59), a slot (510), a fixing plate (511), an insert (512), a filter plate (513), a slide (514), a pusher plate (515), a negative magnetic plate (516), a connecting block (517), a slider (518), a collection channel (519), and a transport pipe (520). The second partition (52) is vertically arranged in the middle of the inside of the recycling box (1). The first partition (51) and the second partition (52) are respectively arranged opposite to each other on the partition. The top and bottom of the second partition (52) are located in the rear half of the recycling box (1). The chip pusher (53) is located on the back of the second partition (52). The third partition (54) is horizontally arranged in the middle of the interior of the chip pusher (53). The multi-stage cylinder (55) is located in the upper and lower half of the interior of the chip pusher (53), and the output end of the multi-stage cylinder (55) passes through the third partition (54) and points to the front end of the recycling box (1). The positive magnetic plate (56) is located at the output end of each multi-stage cylinder (55). The guide plate (57) is arranged opposite each other on the top of the front half of the interior of the recycling box (1). The limiting strip (58) is arranged opposite each other on the guide plate. (57) is located at the lower left and right ends, and four limiting strips (58) are arranged in two groups, one above the other. The smooth coating support plate (59) is arranged opposite each other between each group of limiting strips (58). The slot (510) is arranged on the opposite surface of each smooth coating support plate (59). The fixing plate (511) is arranged between each pair of left and right slots (510). The insert (512) is arranged at the left and right ends of each fixing plate (511) and is located inside the slot (510). The filter plate (513) is arranged in the middle of each fixing plate (511). The slide groove (514) is arranged on the left and right sides of each filter plate (513) and is located inside the fixing plate (510). Inside the plate (511), the push plate (515) is disposed on each of the filter plates (513), the negative magnetic plate (516) is disposed on each of the push plates (515) corresponding to the position of the adjacent positive magnetic plate (56), the connecting block (517) is disposed on the top of each of the slide grooves (514) and connected to the adjacent push plate (515), the slider (518) is disposed on the bottom of each of the connecting blocks (517) and located inside the slide groove (514), the collection channel (519) is disposed on the bottom of the filter plate (513) located below, and the transport pipe (520) is connected to the collection channel (519) and disposed on the bottom of the side wall of the recycling box (1).

2. The waste enamel recycling device for enameled wire production according to claim 1, characterized in that: The first partition (51), the second partition (52), and the recycling bin (1) are integrally formed. The guiding surface of the guide plate (57) is a converging structure towards the center. The limiting strip (58) is a cuboid structure. The smooth coating support plate (59) is an obtuse angle structure. The slot (510) and the insert (512) are both semi-cylindrical structures. The fixing plate (511) and the insert (512) are integrally formed. The top of the filter plate (513) is a concave arc structure. The push plate (515) is an arc-edge flat bottom structure. The connecting block (517) is an L-shaped structure. The slider (518) is a T-shaped structure. The push plate (515), the connecting block (517), and the slider (518) are integrally formed.

3. The waste enamel recycling device for enameled wire production according to claim 2, characterized in that: The chip storage mechanism (6) includes a chip discharge trough (61), a flip plate (62), a pull ball one (63), a fixed frame (64), a collection drawer (65), and a pull ball two (66). The chip discharge trough (61) is located on the main door (3) corresponding to the position of each push plate (515). The flip plate (62) is located at the front end inside each chip discharge trough (61) and flips in the forward and upward direction. The pull ball one (63) is located at the front end of each flip plate (62). The fixed frame (64) is located at the bottom of the lower chip discharge trough (61) and at the front end of the main door (3). The collection drawer (65) is located inside the fixed frame (64). The pull ball two (66) is located at the front end of the collection drawer (65).

4. The waste enamel recycling device for enameled wire production according to claim 3, characterized in that: The chip removal groove (61) has a rectangular structure, and the length of the fixing frame (64) is greater than the length of the chip removal groove (61). The fixing frame (64) is welded to the main door (3) using a welding process.

Images