A transformer winding coil stabilizing tool structure

CN224922562UActive Publication Date: 2026-10-30SUZHOU HUANYAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202522463212.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-30
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0003]现有的变压器绕组线圈稳定工装结构,如公开号CN222051561 U公开的一种变压器绕组线圈稳定工装结构,虽然电机同时驱动卷线筒的旋转和线盒的下降,使导线在卷线筒上绕制的间距准确、均匀,可以滑动的夹具能适应不同尺寸的卷线筒,但此卷线筒绕线前后的安装或拆卸中,均需调节两侧的滑块和上端盖,进而使得卷线筒绕线前后的拆装较为不便,为此,我们提出一种变压器绕组线圈稳定工装结构

Benefits of technology

[0013]1、本实用新型中,压制盘与旋转盘之间的开合结构,即可便于卷线筒绕线前的快速安装固定,也可便于其绕线后的快捷拆卸,以提高其工作效率,且旋转盘前端安装的定位块,也可对安装的卷线筒进行中心定位,以保证其绕线效果,此定位块可为多种规格,进而使得此装置主体也可适应于多种规格的卷线筒绕线使用,以提高其适用范围;

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Abstract

The utility model discloses a kind of transformer winding coil stable tooling structures, comprising: device main body, clamping component, adjusting component;Device main body includes base, control box fixedly installed on base;Clamping component includes fixed seat fixedly installed on base, motor fixedly installed in fixed seat, rotary disc fixedly connected with motor front end, positioning block movably installed with rotary disc front end. The utility model discloses a kind of transformer winding coil stable tooling structures, the opening and closing structure between pressing disc and rotary disc, it can be convenient to the quick installation and fixation before winding of winding drum, it can also be convenient to its quick disassembly after winding, to improve its work efficiency, and positioning block installed with rotary disc front end, winding drum can also be centrally positioned to installation, to ensure its winding effect, this positioning block can be multiple specifications, and then make this device main body also can be adapted to multiple specifications winding drum winding use, to improve its scope of application.
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Description

Technical Field

[0001] This utility model relates to the field of transformer processing technology, specifically to a transformer winding coil stabilization fixture structure. Background Technology

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil, and the iron core (magnetic core). In the production of the coils inside the transformer, the spool needs to be wound to form the coil winding.

[0003] Existing transformer winding coil stabilization fixture structures, such as the one disclosed in CN222051561 U, although the motor simultaneously drives the rotation of the winding drum and the descent of the wire box, ensuring accurate and uniform spacing of the wires wound on the winding drum, and the sliding clamp can adapt to winding drums of different sizes, require adjustment of the sliders on both sides and the top cover during the installation or removal of the winding drum before and after winding, making the installation and removal of the winding drum before and after winding inconvenient. Therefore, we propose a transformer winding coil stabilization fixture structure. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A transformer winding coil stabilization fixture structure includes: a main body, a clamping assembly, and an adjusting assembly; the main body includes a base and a control box fixedly mounted on the base; the clamping assembly includes a fixed seat fixedly mounted on the base, a motor fixedly mounted inside the fixed seat, a rotating disk fixedly connected to the front end of the motor, a positioning block movably mounted to the front end of the rotating disk, a winding drum movably mounted to the outer end of the positioning block, and a pressing plate movably mounted to one side of the winding drum; the adjusting assembly includes a wire harness disk movably mounted on the base, a slide fixedly mounted to the bottom of the wire harness disk, an electric slide rail movably connected to the bottom of the slide rail, a fixing ear fixedly mounted to one side of the electric slide rail, and a second cylinder fixedly mounted to the bottom of the fixing ear.

[0007] Preferably, a planar bearing is also fixedly installed at the outer end of the pressing disc.

[0008] Preferably, a connecting frame is movably mounted on the outer end of the planar bearing, and a first cylinder is fixedly connected to one side of the connecting frame, and the first cylinder is fixed on the fixed seat.

[0009] Preferably, a threaded hole is provided at the center of the rotating disk, and a stud is fixedly connected to the rear end of the positioning block, and the stud and the threaded hole are matched and connected.

[0010] Preferably, T-shaped blocks are fixedly installed at both ends of the electric slide rail, and a restraining cylinder is movably installed at the outer end of each T-shaped block, with the bottom of the restraining cylinder fixed to the base.

[0011] Preferably, the bottom of the second cylinder is fixed to the base.

[0012] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0013] 1. In this utility model, the opening and closing structure between the pressing plate and the rotating plate can facilitate the quick installation and fixing of the winding drum before winding, and also facilitate its quick disassembly after winding, so as to improve its working efficiency. The positioning block installed at the front end of the rotating plate can also center the installed winding drum to ensure its winding effect. This positioning block can be of various specifications, so that the main body of this device can also be adapted to the winding of winding drums of various specifications, thereby improving its applicability.

[0014] 2. In this utility model, the wire harness reel on one side of the base can also be conveniently adjusted in winding height by the second cylinder according to the size of the winding drum between the rotating disc and the pressing disc, so as to ensure the winding effect. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the present invention;

[0016] Figure 2 This is a disassembly diagram of the cable reel of this utility model;

[0017] Figure 3 This is another perspective view of the present invention.

[0018] Figure label:

[0019] 100. Main body of the device; 101. Base; 102. Control box;

[0020] 200. Clamping assembly; 201. Fixing base; 202. Motor; 203. Rotary disk; 204. Positioning block; 205. Winding drum; 206. Pressing disk; 207. Surface bearing; 208. Connecting frame; 209. First cylinder; 210. Threaded hole; 211. Stud;

[0021] 300. Adjustment component; 301. Wiring harness reel; 302. Slide block; 303. Electric slide rail; 304. Fixing lug; 305. Second cylinder; 306. T-block; 307. Restraint cylinder. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0023] The following describes, with reference to the accompanying drawings, some embodiments of a transformer winding coil stabilization fixture structure provided by this utility model.

[0024] Example 1:

[0025] Combination Figure 1-3 As shown, the present invention provides a transformer winding coil stabilization fixture structure, comprising: a device body 100, a clamping assembly 200, and an adjusting assembly 300; the device body 100 includes a base 101 and a control box 102 fixedly mounted on the base 101; the clamping assembly 200 includes a fixed base 201 fixedly mounted on the base 101, a motor 202 fixedly mounted inside the fixed base 201, a rotating disk 203 fixedly connected to the front end of the motor 202, a positioning block 204 movably mounted to the front end of the rotating disk 203, a winding drum 205 movably mounted to the outer end of the positioning block 204, and a pressing disk 206 movably mounted on one side of the winding drum 205; the adjusting assembly 300 includes a wire harness disk 301 movably mounted on the base 101, a slide block 302 fixedly mounted at the bottom of the wire harness disk 301, an electric slide rail 303 movably connected to the bottom of the slide block 302, and a fixed mounting plate 206 on one side of the electric slide rail 303. The device includes a fixed ear 304, a second cylinder 305 fixedly mounted at the bottom of the fixed ear 304, a plane bearing 207 fixedly mounted at the outer end of the pressing plate 206, a connecting frame 208 movably mounted at the outer end of the plane bearing 207, a first cylinder 209 fixedly connected to one side of the connecting frame 208 and fixed to the fixed base 201, a threaded hole 210 opened at the center of the rotating plate 203, a stud 211 fixedly connected to the rear end of the positioning block 204 and a matching connection between the stud 211 and the threaded hole 210, the size of the positioning block 204 can be of various specifications, T-shaped blocks 306 fixedly mounted at both ends of the electric slide rail 303, a restraining cylinder 307 movably mounted at the outer end of the T-shaped block 306 and the bottom of the restraining cylinder 307 fixed to the base 101, the bottom of the second cylinder 305 fixed to the base 101, and the size of the positioning block 204 can be of various specifications.

[0026] Specifically, a transformer is a device that uses the principle of electromagnetic induction to change AC voltage. During the production of the coils inside the transformer, the spool needs to be wound to form the coil winding. The opening and closing structure between the pressing plate 206 and the rotating plate 203 on the main body 100 of this device facilitates quick installation and fixing of the spool 205 before winding, and also facilitates quick disassembly after winding, thereby improving its working efficiency. Furthermore, the positioning block 204 installed at the front end of the rotating plate 203 can also center the installed spool 205 to ensure its winding effect. This positioning block 204 can be of various specifications, thus allowing the main body 100 of this device to be adapted to winding with spools 205 of various specifications, thereby increasing its applicability. The stud 211 connected to the rear end of the positioning block 204 mainly facilitates its fixed installation in the threaded hole 210 in the middle of the rotating plate 203. The motor 20 at the upper end of the fixing base 201... 2. Primarily used for rotational drive during the winding of the spool 205, the first cylinder 209 is mainly used to press the pressing plate 206 against the outer end of the spool 205 to ensure the stability of the spool 205 during winding and to block the outer wire harness. A flat bearing 207 is installed at the rear end of the pressing plate 206, which is mainly used to make the pressing plate 206 rotate with the spool 205 during winding, thereby ensuring pressing stability. The wire harness disc 301 on one side of the base 101 can also be conveniently adjusted for its winding height by the second cylinder 305 according to the size of the spool 205 between the rotating disc 203 and the pressing plate 206 to ensure the winding effect. The electric slide rail 303 at the bottom of the wire harness disc 301 is mainly used to facilitate its movement during winding. The T-shaped blocks 306 installed on both sides of the electric slide rail 303 inside the binding cylinder 307 are mainly used to ensure the stability of the electric slide rail 303 and the wire harness disc 301 during movement adjustment and use.

[0027] Working principle and usage process of this utility model:

[0028] When the spool 205 is winding, the first cylinder 209 is activated to open the pressing plate 206 on the outside of the rotating disk 203. After the pressing plate 206 is opened, the spool 205 can be positioned and installed on the outer end of the positioning block 204 in front of the rotating disk 203 for positioning during winding. After the spool 205 is positioned and installed, the first cylinder 209 moves the pressing plate 206 back to press the pressing plate 206 tightly against the outer end of the spool 205. Then, the wire harness in the wire harness reel 301 is fixed to the upper end of the spool 205. At the same time, the motor 202 and the electric slide rail can be started. 303, to wind the outer end of the winding drum 205. After the winding of the outer end of the winding drum 205 is completed, the pressing plate 206 is moved outward by the first cylinder 209, and the winding drum 205 at the outer end of the positioning block 204 can be directly removed and a new winding drum 205 can be quickly installed for subsequent winding work. When dealing with winding drums 205 of different sizes, the corresponding positioning block 204 at the front end of the rotating plate 203 can also be replaced, and the winding height of the wire harness plate 301 can be adjusted by the second cylinder 305 so that this device can be adapted to the winding of winding drums 205 of different sizes.

[0029] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A transformer winding coil stabilization fixture structure, characterized in that, include: The device body (100), clamping assembly (200), and adjusting assembly (300); The main body of the device (100) includes a base (101) and a control box (102) fixedly installed on the base (101); The clamping assembly (200) includes a fixed base (201) fixedly mounted on a base (101), a motor (202) fixedly mounted inside the fixed base (201), a rotating disk (203) fixedly connected to the front end of the motor (202), a positioning block (204) movably mounted at the front end of the rotating disk (203), a winding drum (205) movably mounted at the outer end of the positioning block (204), and a pressing disk (206) movably mounted on one side of the winding drum (205). The adjustment assembly (300) includes a wire harness tray (301) movably mounted on a base (101), a slide (302) fixedly mounted on the bottom of the wire harness tray (301), an electric slide rail (303) movably connected to the bottom of the slide rail (302), a fixing ear (304) fixedly mounted on one side of the electric slide rail (303), and a second cylinder (305) fixedly mounted on the bottom of the fixing ear (304).

2. The transformer winding coil stabilization fixture structure according to claim 1, characterized in that, A plane bearing (207) is also fixedly installed at the outer end of the pressing plate (206).

3. The transformer winding coil stabilization fixture structure according to claim 2, characterized in that, The outer end of the planar bearing (207) is also movably mounted with a connecting frame (208), and a first cylinder (209) is fixedly connected to one side of the connecting frame (208), and the first cylinder (209) is fixed on the fixed seat (201).

4. The transformer winding coil stabilization fixture structure according to claim 1, characterized in that, The rotating disk (203) is provided with a threaded hole (210) in the center, and the rear end of the positioning block (204) is fixedly connected with a stud (211), and the stud (211) and the threaded hole (210) are matched and connected.

5. The transformer winding coil stabilization fixture structure according to claim 1, characterized in that, Both ends of the electric slide rail (303) are fixedly installed with T-shaped blocks (306), and the outer ends of the T-shaped blocks (306) are movably installed with restraint cylinders (307), and the bottom of the restraint cylinders (307) is fixed on the base (101).

6. The transformer winding coil stabilization fixture structure according to claim 1, characterized in that, The bottom of the second cylinder (305) is fixed on the base (101).

Citation Information

Patent Citations

  • Transformer winding coil stabilizing tool structure

    CN222051561U