A double contact bridge bounce contact relay
Patent Information
- Application Number
- CN202522508497.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]但现有的单桥拍合式继电器仍然存在不足之处,具体为:现有的单桥拍合式继电器在拍合时无缓冲,从而在高负载或者频繁通断情况下,触点容易烧蚀或粘连老化更快,影响使用效果
1、本实用新型中,通过设置一种双触点桥式弹跳接触继电器,利用该装置中的动触点机构来接通电路,线圈接收电信号,电磁装置将产生磁力,动铁心在磁力作用下向上移动,向上移动的动铁心带着动触头机构与静触头连接,主触桥接通,铁心运动时,弹簧将反作用于动触头机构,缓冲触点间碰撞的力度,保护触点免受大力撞击。触头座排解动铁心多余的位移,弹片推动动触头,使动触头左右均衡受力推向静触头,双触点过电分解大电流的冲击,取代了单触点因电流大发烫的现象,提高产品的电寿命,解决了现有的单桥拍合式继电器在拍合时无缓冲,从而在高负载或者频繁通断情况下,触点容易烧蚀或粘连老化更快,影响使用效果的问题。
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Figure CN224922665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of relay technology, specifically a double-contact bridge-type spring-loaded contact relay. Background Technology
[0002] A single-bridge snap-action relay is an electrical control device with one or more movable contact bridges inside, each of which can control one circuit at the same time. It is simple in structure and easy to use.
[0003] However, the existing single-bridge snap-action relays still have shortcomings. Specifically, the existing single-bridge snap-action relays have no buffer when snapping, so under high load or frequent switching conditions, the contacts are prone to burning or sticking and aging faster, affecting the performance. Utility Model Content
[0004] The purpose of this invention is to provide a dual-contact bridge-type spring-loaded relay to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A double-contact bridge-type spring-loaded contact relay includes a base assembly. A moving contact mechanism is disposed inside the base assembly for connecting the main contact bridge. A spring is disposed inside the base assembly and above the moving contact mechanism. A main contact fastener is fixedly connected to the top of the base assembly. An outer cover is fixedly connected to the outer wall of the base assembly. A moving iron core is slidably connected inside the base assembly and below the moving contact mechanism. An electromagnetic device is fixedly connected inside the base assembly and near the moving iron core. A stationary contact is installed inside the base assembly and below the main contact fastener.
[0006] As a preferred embodiment of this utility model, the moving contact mechanism includes a contact seat slidably connected inside the base assembly. The contact seat is internally threaded with a self-tapping screw. Both sides of the outer wall of the contact seat are fixedly connected with spring pieces. A moving contact bridge is installed on the top of the contact seat and above the spring pieces. A washer is installed on the top of the moving contact bridge at the position corresponding to the self-tapping screw.
[0007] As a preferred embodiment of this utility model, the moving iron core has a T-shaped structure design, the spring is fixedly connected to the base assembly, and the shape of the outer cover is adapted to the shape of the base assembly.
[0008] Through the above technical solution, the spring reacts to the moving contact mechanism, buffering the force of the collision between the contacts. As a preferred embodiment of this utility model, the base assembly extends through and beyond the outer casing, and two sets of fasteners are provided for both the stationary contact and the main contact, with the stationary contact extending through the base assembly and beyond the main contact fasteners.
[0009] As a preferred embodiment of this utility model, the contact seat is designed with a cross shape, the spring is installed obliquely on the outer wall of the contact seat, and the self-tapping screw passes through the contact seat and extends to the outside of the moving contact bridge.
[0010] Through the above technical solution, the spring can push the moving contact bridge, so that the moving contact bridge is pushed towards the stationary contact with balanced force on both sides.
[0011] As a preferred embodiment of this utility model, the connection between the spring and the moving contact bridge is a fixed connection, and the gasket has a ring structure design.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model utilizes a double-contact bridge-type spring-loaded relay. The moving contact mechanism within this device connects the circuit. The coil receives an electrical signal, and the electromagnetic device generates magnetic force. Under this magnetic force, the moving iron core moves upward, connecting the moving iron core and the stationary contact. The main contact bridge is then connected. As the iron core moves, the spring reacts to the moving contact mechanism, buffering the impact force between the contacts and protecting them from strong impacts. The contact seat dissipates excess displacement of the moving iron core, and the spring pushes the moving contact, ensuring balanced force on both sides as it pushes towards the stationary contact. The double-contact design decomposes the impact of large currents, replacing the overheating phenomenon caused by high current in single-contact relays. This improves the product's electrical life and solves the problem of existing single-bridge snap-action relays lacking buffering during snap-action, leading to contact erosion or adhesion and faster aging under high loads or frequent switching, thus affecting performance. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a three-dimensional structural diagram of the moving contact mechanism of this utility model; Figure 4 This is a cross-sectional view of the moving contact mechanism of this utility model.
[0014] In the diagram: 1. Base assembly; 2. Moving contact mechanism; 3. Spring; 4. Main contact fastener; 5. Outer cover; 6. Moving iron core; 7. Electromagnetic device; 8. Stationary contact; 201. Contact seat; 202. Self-tapping screw; 203. Spring; 204. Moving contact bridge; 205. Washer. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0016] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.
[0017] For examples, please refer to Figure 1-4 This utility model provides a technical solution: A double-contact bridge-type spring-loaded contact relay includes a base assembly 1, a moving contact mechanism 2 inside the base assembly 1 for connecting the main contact bridge, a spring 3 inside the base assembly 1 and above the moving contact mechanism 2, a main contact fastener 4 fixedly connected to the top of the base assembly 1, an outer cover 5 fixedly connected to the outer wall of the base assembly 1, a moving iron core 6 slidably connected inside the base assembly 1 and below the moving contact mechanism 2, an electromagnetic device 7 fixedly connected inside the base assembly 1 and near the moving iron core 6, and a stationary contact 8 installed inside the base assembly 1 and below the main contact fastener 4.
[0018] As a preferred embodiment of this utility model, the moving contact mechanism 2 includes a contact seat 201 slidably connected inside the base assembly 1. The contact seat 201 is internally threaded with a self-tapping screw 202. Both sides of the outer wall of the contact seat 201 are fixedly connected with spring pieces 203. A moving contact bridge 204 is installed on the top of the contact seat 201 and above the spring pieces 203. A washer 205 is installed on the top of the moving contact bridge 204 at the position corresponding to the self-tapping screw 202.
[0019] As a preferred embodiment of this utility model, the moving iron core 6 is designed with a T-shaped structure, the spring 3 is fixedly connected to the base assembly 1, the spring 3 will react with the moving contact mechanism 2 to buffer the force of the collision between the contacts, and the shape of the outer cover 5 is adapted to the shape of the base assembly 1.
[0020] As a preferred embodiment of this utility model, the base assembly 1 extends through and beyond the outer cover 5, and two sets of stationary contacts 8 and main contact fasteners 4 are provided. The stationary contacts 8 extend through the base assembly 1 and beyond the main contact fasteners 4.
[0021] As a preferred embodiment of this utility model, the contact seat 201 has a cross-shaped structure design, and the spring piece 203 is installed obliquely on the outer wall of the contact seat 201. The spring piece 203 can push the moving contact bridge 204, so that the moving contact bridge 204 is pushed towards the stationary contact 8 with balanced force from left to right. The self-tapping screw 202 passes through the contact seat 201 and extends to the outside of the moving contact bridge 204.
[0022] The connection between the spring 203 and the moving contact bridge 204 is a fixed connection, and the gasket 205 has a ring structure design.
[0023] The working process of this utility model is as follows: When using a double-contact bridge-type spring-loaded contact relay designed in this scheme, the coil receives an electrical signal, and the electromagnetic device 7 generates a magnetic force. Under the action of the magnetic force, the moving iron core 6 moves upward. The upward-moving moving iron core 6, along with the moving contact mechanism 2, connects to the stationary contact 8, and the main contact bridge is connected. When the moving iron core 6 moves, the spring 3 reacts to the moving contact mechanism 2, buffering the force of the collision between the contacts and protecting the contacts from strong impacts. The contact seat 201 dissipates excess displacement of the moving iron core 6, and the spring piece 203 pushes the moving contact bridge 204, so that the moving contact bridge 204 is evenly pushed towards the stationary contact 8. The double-contact overcurrent decomposes the impact of large currents, replacing the phenomenon of single-contact overheating due to large currents, and improving the electrical life of the product.
[0024] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-contact bridge-type spring-loaded contact relay, comprising a base assembly (1), characterized in that: The base assembly (1) is provided with a moving contact mechanism (2) for connecting the main contact bridge. A spring (3) is provided inside the base assembly (1) and above the moving contact mechanism (2). A main contact fastener (4) is fixedly connected to the top of the base assembly (1). An outer cover (5) is fixedly connected to the outer wall of the base assembly (1). A moving iron core (6) is slidably connected inside the base assembly (1) and below the moving contact mechanism (2). An electromagnetic device (7) is fixedly connected inside the base assembly (1) and near the moving iron core (6). A stationary contact (8) is installed inside the base assembly (1) and below the main contact fastener (4).
2. The double-contact bridge-type spring-loaded contact relay according to claim 1, characterized in that: The moving contact mechanism (2) includes a contact seat (201) slidably connected inside the base assembly (1). The contact seat (201) is internally threaded with a self-tapping screw (202). Both sides of the outer wall of the contact seat (201) are fixedly connected with spring pieces (203). A moving contact bridge (204) is installed on the top of the contact seat (201) and above the spring pieces (203). A washer (205) is installed on the top of the moving contact bridge (204) at the position corresponding to the self-tapping screw (202).
3. A double-contact bridge-type spring-loaded contact relay according to claim 1, characterized in that: The moving iron core (6) is designed with a T-shaped structure. The spring (3) is fixedly connected to the base assembly (1). The shape of the outer cover (5) is adapted to the shape of the base assembly (1).
4. A double-contact bridge-type spring-loaded contact relay according to claim 1, characterized in that: The base assembly (1) extends through and out of the outer cover (5). The stationary contact (8) and the main contact fastener (4) are provided in two sets. The stationary contact (8) extends through the base assembly (1) and out of the main contact fastener (4).
5. A double-contact bridge-type spring-loaded contact relay according to claim 2, characterized in that: The contact seat (201) has a cross-shaped structure design. The spring piece (203) is installed obliquely on the outer wall of the contact seat (201). The self-tapping screw (202) passes through the contact seat (201) and extends to the outside of the moving contact bridge (204).
6. A double-contact bridge-type spring-loaded contact relay according to claim 2, characterized in that: The connection between the spring (203) and the moving contact bridge (204) is a fixed connection, and the gasket (205) has a ring structure design.