Connector automatic cutting and assembling integrated device
Patent Information
- Application Number
- CN202522369782.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0002]现有技术中连接器的组装过程:先将连接器从料带上裁切下来,然后通过移动装置将连接器移动至母体位置,最后将连接器组装在母体上,且连接器的输送、裁切、移动及组装均分别通过不同的结构进行,分段作用不仅生产效率低,而且出错率高
[0016]与现有技术相比,本实用新型一种连接器自动裁切及组装一体装置的有益效果在于:本方案提供的连接器自动裁切及组装一体装置,在集成化、精度、通用性及组装方式等方面均具有显著优势,能够有效提高生产效率、降低错误率,并满足多种连接器组装场景的需求,具体的:
Smart Images

Figure CN224923167U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of connector assembly technology, and in particular relates to an integrated device for automatic connector cutting and assembly. Background Technology
[0002] The existing connector assembly process involves cutting the connector from the strip, moving it to the mother body using a moving device, and finally assembling it onto the mother body. The connector's transport, cutting, movement, and assembly are all performed through different structures, resulting in segmented operations that are not only inefficient but also prone to errors.
[0003] In the prior art, there are devices that integrate cutting and assembly. For example, the terminal cutting and assembly device disclosed in Chinese Utility Model Patent Publication No. CN214542886U uses a second drive structure to drive the mounting base to move vertically upward, thereby driving the cutter base and its two lower terminal cutters to move vertically upward to the cutting station. The two lower terminal cutters respectively engage with the two upper terminal cutters to cut the two terminals from the two terminal strips. After the two terminals are cut off, they are fixed on the cutter base. The second drive structure continues to drive the mounting base to move upward, and the cutter base moves upward with the two terminals to the assembly station of the two terminals, pressing the two terminals upward to insert them into the opposite ends of the mother body. Although this solution can realize the terminal conveying, cutting and assembly actions, the terminals are pressed upward to assemble onto the mother body. We urgently need to design a device that can directly insert the cut connector terminals horizontally onto the mother body. Obviously, the above solution cannot achieve this.
[0004] Therefore, it is necessary to provide an integrated device for automatic connector cutting and assembly to solve the above-mentioned technical problems. Utility Model Content
[0005] The main purpose of this utility model is to provide an integrated device for automatic cutting and assembly of connectors, which has significant advantages in terms of integration, precision, versatility and assembly methods. It can effectively improve production efficiency, reduce error rate and meet the needs of various connector assembly scenarios.
[0006] This utility model achieves the above objectives through the following technical solution: an integrated device for automatic cutting and assembly of connectors, comprising: The feeding unit includes a conveying mechanism and a pressing mechanism disposed at the end of the conveying mechanism; The cutting and assembly unit includes a first mounting frame, a first driving member that drives the first mounting frame to move along a first direction, and a cutting mechanism and an assembly mechanism disposed on the first mounting frame. The assembly mechanism includes a mounting plate, a second driving member that drives the mounting plate to move along a second direction, a clamping module and a pushing module disposed on the mounting plate, and a first driving module disposed on the first mounting frame that drives the clamping module to perform opening or clamping actions.
[0007] Furthermore, the conveying mechanism includes a feeding track and a feeding module disposed below the feeding track; the feeding track is provided with a first conveying groove, and a pressing component, a calibration component, and a sensor are provided on the side of the first conveying groove and along the conveying direction of the feeding track; the feeding module includes a first rotary drive and a drive disk detachably connected to the output shaft end of the first rotary drive, and a plurality of drive protrusions are provided at equal intervals on the outer periphery of the drive disk, and the feeding track is provided with a first clearance opening that conforms to the outer periphery of the drive disk.
[0008] Furthermore, the clamping mechanism includes an upper clamping member and a lower support member, as well as a second drive module that drives the upper clamping member and the lower support member to perform clamping or opening actions simultaneously. The upper clamping member is provided with a positioning pin at its bottom, and the lower support member is provided with a first clearance hole at its top.
[0009] Furthermore, the second drive module includes a second rotary drive member, a cam driven by the second rotary drive member to rotate, a first roller disposed on the outer periphery of the cam, a first support shaft eccentrically disposed on the end face of the cam, a first transmission assembly connected at one end to the first roller, and a second transmission assembly connected at one end to the first support shaft. The lower support member is connected to the other end of the first transmission assembly, and the upper clamping member is connected to the other end of the second transmission assembly.
[0010] Furthermore, the lower end of the first transmission component is provided with an elastic tensioning component, which includes a downwardly extending tensioning block and a first elastic element disposed at the lower end of the tensioning block.
[0011] Furthermore, the cutting mechanism includes an upper cutting blade and a lower cutting blade, a third driving module for driving the upper cutting blade to move up and down, and a fourth driving module for driving the lower cutting blade to move up and down.
[0012] Furthermore, both the third drive module and the fourth drive module include a third rotary drive component, a rotary component that is driven by the third rotary drive component to rotate around a horizontal axis, a second support shaft eccentrically disposed on the rotary component, a first slider that slides up and down, a third support shaft disposed on the first slider, and a first connecting rod with one end rotatably disposed on the second support shaft, the other end of the first connecting rod being rotatably disposed on the third support shaft.
[0013] Furthermore, the push module includes a third driving component, a first support plate driven by the third driving component to move along a second direction, a fourth support shaft disposed on the first support plate, and a push rod rotatably disposed at one end on the fourth support shaft and extending along the second direction, with a push block disposed at the other end of the push rod.
[0014] Furthermore, the clamping module includes a first mounting base, a fifth support shaft and a sixth support shaft that are movably mounted on the first mounting base and extend horizontally, an upper clamping rod that is rotatably mounted on the fifth support shaft and extends in a second direction, and a lower clamping rod that is rotatably mounted on the sixth support shaft and extends in a second direction. The other end of the upper clamping rod is provided with an upper jaw, and the other end of the lower clamping rod is provided with a lower jaw.
[0015] Furthermore, the first drive module includes a first guide plate and a second guide plate arranged vertically. The first guide plate is provided with a first guide groove, and the second guide plate is provided with a second guide groove. The first guide plate and the second guide plate are both movably arranged on one side of the guide seat via a guide rod assembly. A drive plate is movably arranged on the other side of the guide seat. The drive plate is driven by a fourth drive member to move along a second direction. The drive plate is provided with a first slide groove and a second slide groove opposite to each other. The first guide plate is provided with a second roller, and the other end of the second roller extends into the first slide groove. The second guide plate is provided with a third roller, and the other end of the third roller extends into the second slide groove.
[0016] Compared with existing technologies, the advantages of this utility model's integrated automatic connector cutting and assembly device are as follows: The integrated automatic connector cutting and assembly device provided by this solution has significant advantages in terms of integration, precision, versatility, and assembly methods. It can effectively improve production efficiency, reduce error rates, and meet the needs of various connector assembly scenarios. Specifically: 1. High integration and automation: This device integrates the conveying, cutting, clamping and horizontal insertion of connectors into one unit, realizing fully automated operation. Compared with traditional segmented equipment, it significantly reduces process changeover time and manual intervention, and improves production efficiency and consistency. 2. High assembly reliability: Through the coordinated action of the upper jaw, lower jaw and push block, the pre-insertion and final push of the connector are completed in stages, ensuring that the connector is assembled in place in the mother body, avoiding misalignment or false insertion, and improving the product assembly quality. 3. High-efficiency cutting and synchronous clamping: The cutting mechanism adopts symmetrical drive modules to achieve fast and accurate cutting. After cutting, the clamping module and the pushing module work together to clamp and push the connector horizontally, ensuring the connector is in a stable position during the transfer process. 4. Compact structure and optimized drive: A single drive source (such as a second rotary drive component) is used to achieve synchronous clamping action of the upper clamping component and the lower support component, and the opening and closing of the gripper is controlled by the guide plate and roller. The structure is simple, with fewer parts and reliable operation, which reduces the manufacturing cost and maintenance complexity of the equipment. 5. Horizontal insertion meets special needs: This device realizes horizontal insertion of connectors after cutting, which solves the application limitation of existing technology that can only be assembled upwards. It is especially suitable for the mother structure that needs to install connectors sideways or horizontally, thus expanding the application scenarios of the equipment. 6. Precise positioning and stable conveying: By setting up a pressing component, calibration component and sensor, the material belt is ensured to remain horizontal and accurately positioned during the conveying process, avoiding cutting or assembly errors caused by material belt deviation or bending, thus improving the yield rate; 7. Flexible adaptation to different material strips: The feeding module adopts a detachable drive plate design, which can replace the corresponding drive plate according to the size and spacing of the positioning holes on different material strips, thereby enhancing the versatility of the equipment and the adaptability of the production line. 8. Automatic waste disposal: A waste collection box is installed at the end of the feeding track. The leftover material after cutting will fall off automatically and be collected, keeping the working environment clean, reducing the frequency of manual waste removal, and further improving the degree of automation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the integrated automatic connector cutting and assembly device according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the conveying mechanism and the pressing mechanism in an embodiment of the present invention; Figure 3 This is a schematic diagram of the conveying mechanism according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the pressing mechanism of this utility model after removing the second rotary drive component and the cam; Figure 5 This is a schematic diagram of the cutting mechanism according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the assembly mechanism according to an embodiment of the present invention; Figure 7This is a structural schematic diagram of the assembly mechanism from another angle according to an embodiment of the present invention; The numbers in the image represent: 100-Connector automatic cutting and assembly integrated device; 20 - Feeding unit; 30 - Cutting and assembly unit; 1-Conveying mechanism, 11-Feeding track, 111-First conveying trough, 114-First clearance opening, 12-Continuous feeding module, 121-First rotary drive component, 122-Drive disk, 123-Drive protrusion, 13-Pressure assembly, 131-Pressure seat, 132-Fourth elastic component, 133-Pressure block, 14-Calibration assembly, 141-Calibration seat, 142-Second elastic component, 143-Calibration component, 15-Sensor, 16-Waste collection box; 2-Clamping mechanism, 21-Upper clamping component, 211-Positioning pin, 22-Lower support component, 221-First clearance hole, 23-Second drive module, 231-Second rotary drive component, 232-Cam, 233-First roller, 234-First support shaft, 235-First transmission assembly, 2351-Second connecting rod, 2352-Second slider, 2353-Third slider, 2354-First rolling shaft, 2355-First guide block, 2356-Third guide groove, 2357-Second guide block, 236-Second transmission assembly, 2361-Third connecting rod, 2362-Fourth slider, 2363-Third elastic component, 237-Elastic tensioning assembly, 2371-Tensioning block, 2372-First elastic component, 24-Second mounting bracket, 241-First slide groove; 3-First mounting bracket; 31-Second slide rail; 4-First driving component; 5-Cutting mechanism, 51-Upper cutting blade, 52-Lower cutting blade, 53-Third drive module, 531-Third rotary drive component, 532-Rotating component, 533-Second support shaft, 534-First connecting rod, 535-First slider, 536-Third support shaft, 54-Fourth drive module; 6-Assembly mechanism, 61-Mounting plate, 62-Second drive component, 63-Clamping module, 631-First mounting base, 632-Fifth support shaft, 633-Sixth support shaft, 634-Upper clamping rod, 635-Lower clamping rod, 636-Upper gripper, 637-Lower gripper, 64-Pushing module, 641-Third drive component, 642-First support plate, 643-Fourth support shaft, 644-Pushing rod, 645 - Push block, 65- First drive module, 651- First guide plate, 6511- First guide groove, 652- Second guide plate, 6521- Second guide groove, 653- Guide rod assembly, 654- Guide seat, 6542- Third slide groove, 655- Drive plate, 656- First slide groove, 657- Second slide groove, 658- Second roller, 659- Third roller, 6510- Fourth drive component; 7- Frame. Detailed Implementation
[0018] Please refer to Figures 1-7 This embodiment is an integrated device 100 for automatic connector cutting and assembly, which includes: The feeding unit 20 includes a conveying mechanism 1 and a pressing mechanism 2 disposed at the end of the conveying mechanism 1; The cutting and assembly unit 30 includes a first mounting frame 3, a first driving member 4 that drives the first mounting frame 3 to move along a first direction, and a cutting mechanism 5 and an assembly mechanism 6 disposed on the first mounting frame 3. The assembly mechanism 6 includes a mounting plate 61, a second driving member 62 that drives the mounting plate 61 to move along a second direction, a clamping module 63 and a pushing module 64 disposed on the mounting plate 61, and a first driving module 65 disposed on the first mounting frame 3 that drives the clamping module 63 to perform opening or clamping actions.
[0019] In this embodiment, the first direction is the direction of material belt conveying, and the second direction is the conveying direction perpendicular to the material belt.
[0020] The conveying mechanism 1 includes a feeding track 11 and a feeding module 12 located below the feeding track 11 and driving the material belt to move along the length direction. A waste collection box 16 is also provided below the end of the feeding track 11, and the cut waste material will fall directly into the waste collection box 16.
[0021] The feeding track 11 is provided with a first conveying groove 111 on which the feeding belt slides. A pressing component 13, a calibration component 14, and a sensor 15 are arranged on the side of the first conveying groove 111 and along the conveying direction of the feeding track 11. Connectors are arranged sequentially on the material belt, which has a first positioning hole. The pressing component 13 is used to elastically press the edge of the material belt to prevent the edge from bulging or warping. The calibration component 14 is used to insert into the first positioning hole to position and calibrate the material belt. The sensor 15 detects whether the material belt is horizontal. If the material belt is bent or its vertical position is offset, the sensor 15 will issue an alarm. The pressing assembly 13 includes a pressing base 131 and a pressing block 133 mounted on the pressing base 131 via a fourth elastic element 132. The pressing block 133 elastically presses against the edge of the material strip to prevent the vertical position of the material strip from shifting. The fourth elastic element 132 also prevents the pressing block 133 from damaging the material strip. The feeding track 11 is provided with a second clearance hole to avoid the pressing block 133. The calibration assembly 14 includes a calibration base 141 and a calibration element 143 mounted on the calibration base 141 via a second elastic element 142. The lower end of the calibration element 143 can extend into the first positioning hole to position and calibrate the material strip. The feeding track 11 is provided with a third clearance hole to avoid the calibration element 143.
[0022] The feeding module 12 is located below the feeding track 11. The feeding module 12 includes a first rotary drive 121 and a drive disk 122 detachably connected to the output shaft end of the first rotary drive 121. The outer periphery of the drive disk 122 is provided with a plurality of drive protrusions 123 at equal intervals. Since the outer periphery of the drive disk 122 is arc-shaped, in order to facilitate the cooperation between the drive disk 122 and the feeding track 11, the feeding track 11 is provided with a first clearance opening 114 at the edge of the first conveying groove 111 that conforms to the outer periphery of the drive disk 122. When the first rotary drive 121 drives the drive disk 122 to rotate, the upper end of the drive protrusion 123 extends into the first clearance opening 114 and is positioned in the first positioning hole of the material belt. When the first rotary drive 121 continues to drive the drive disk 122 to rotate, the drive protrusion 123 can drive the material belt to move forward, realizing the automatic feeding action. A connecting block is fixed to the output shaft end of the first rotary drive component 121. The drive disk 122 is detachably mounted on the connecting block by several fasteners, thereby enabling the installation of the drive disk 122 and the first rotary drive component 121. When changing the material strip, the size and spacing of the first positioning holes on it may be different. In this case, the material feeding action can be achieved by replacing the corresponding drive disk 122, which can adapt to different material strips. In this embodiment, the fasteners are one of bolts, screws, and pins, but other fasteners are also possible and are not limited here.
[0023] The clamping mechanism 2 includes an upper clamping member 21 and a lower support member 22, as well as a second drive module 23 that drives the upper clamping member 21 and the lower support member 22 to perform clamping or opening actions simultaneously. In this embodiment, the second drive module 23 is mounted on a second mounting bracket 24, and the second mounting bracket 24 is mounted on a frame 7. In other embodiments, the second mounting bracket 24 and the frame 7 can be configured as an integral structure.
[0024] The upper clamping member 21 is provided with a positioning pin 211 at the bottom, and the lower support member 22 is provided with a first clearance hole 221 at the top. When the material strip is clamped, the positioning pin 211 will extend into the first positioning hole and the bottom of the positioning pin 211 will extend into the first clearance hole 221, thereby achieving precise positioning of the material strip.
[0025] The second drive module 23 includes a second rotary drive component 231, a cam 232 driven by the second rotary drive component 231 to rotate, a first roller 233 disposed on the outer periphery of the cam 232, a first support shaft 234 eccentrically disposed on the end face of the cam 232, a first transmission assembly 235 connected at one end to the first roller 233, and a second transmission assembly 236 connected at one end to the first support shaft 234. A lower support component 22 is connected to the other end of the first transmission assembly 235, and an upper clamping component 21 is connected to the other end of the second transmission assembly 236. By using the same second rotary drive component 231 to simultaneously drive the first transmission assembly 235 and the second transmission assembly 236, the upper clamping component 21 and the lower support component 22 are pressed against the upper and lower surfaces of the strip, facilitating subsequent cutting operations. The structure is simple, with few driving parts, and it ensures that the upper clamping component 21 and the lower support component 22 move synchronously and consistently.
[0026] The first transmission assembly 235 includes a second connecting rod 2351 connected to the first roller 233, a second slider 2352 disposed at one end of the second connecting rod 2351 and capable of sliding up and down, a third slider 2353 slidably disposed on the second slider 2352, a first rolling shaft 2354 horizontally disposed on the third slider 2353, and a first guide block 2355 for the first rolling shaft 2354 to roll up and down. The first guide block 2355 is provided with a third guide groove 2356 for the first rolling shaft 2354 to move. The lower support member 22 is disposed at one end of the second slider 2352. The second slider 2352 is slidably disposed on the second guide block 2357. The second guide block 2357 is provided with a third clearance opening to allow the second connecting rod 2351 to move up and down. The upper ends of the first guide block 2355 and the second guide block 2357 are fixed to the bottom of the feeding track 11 or fixed to the second mounting bracket 24. The second slider 2352 and the third slider 2353 are configured to cooperate to allow the lower support member 22 to move to the right and upward to support the bottom of the material belt, and also to move to the left and downward to disengage from the bottom of the material belt.
[0027] The second transmission assembly 236 includes a third connecting rod 2361 rotatably mounted on a first support shaft 234 at its lower end, a fourth slider 2362 mounted on a clamping member 21 and capable of sliding up and down, and a seventh support shaft mounted on the fourth slider 2362. The upper end of the third connecting rod 2361 is rotatably mounted on the seventh support shaft. The clamping member 21 is elastically floating on the fourth slider 2362 via a third elastic member 2363. The fourth slider 2362 is slidably mounted on a second mounting bracket 24, which has a first groove 241 for the fourth slider 2362 to slide up and down. The clamping member 21 elastically floats on the fourth slider 2362 via the third elastic member 2363, pressing the material strip firmly to prevent damage and eliminate thickness errors in the material strip.
[0028] To ensure the accuracy of the movement of the lower support member 22, the first roller 233 must always be in close contact with the outer periphery of the cam 232 and move along the trajectory of the outer periphery of the cam 232. Therefore, an elastic tensioning component 237 is provided at the lower end of the first transmission component 235. The elastic tensioning component 237 includes a downwardly extending tension block 2371 and a first elastic element 2372 provided at the lower end of the tension block 2371. Specifically, the tension block 2371 is on the second slider 2352, and the lower end of the elastic element 2372 is provided on the second mounting bracket 24 or on the frame 7. The first elastic element 2372 is always in a stretched state, thereby pulling the second slider 2352 downward to ensure that the first roller 233 is always in close contact with the outer periphery of the cam 232, thereby ensuring the accuracy of the movement of the lower support member 22.
[0029] The cutting mechanism 5 includes an upper cutting blade 51 and a lower cutting blade 52, a third drive module 53 that drives the upper cutting blade 51 to move up and down, and a fourth drive module 54 that drives the lower cutting blade 52 to move up and down. The upper cutting blade 51 and the lower cutting blade 52 cooperate to cut the connectors off the strip. The third drive module 53 and the fourth drive module 54 are symmetrically arranged and are both located on the side of the first mounting bracket 3.
[0030] The third drive module 53 and the fourth drive module 54 have the same or similar structures, and both include a third rotary drive component 531, a rotary component 532 driven by the third rotary drive component 531 to rotate around a horizontal axis, a second support shaft 533 eccentrically mounted on the rotary component 532, a first slider 535 mounted on the upper or lower cutting blade 51 and capable of sliding up and down, a third support shaft 536 mounted on the first slider 535, and a first connecting rod 534 rotatably mounted on the second support shaft 533 at one end, the other end of the first connecting rod 534 rotatably mounted on the third support shaft 536, the first slider 535 sliding up and down on the first mounting bracket 3, and the first mounting bracket 3 being provided with a second slide groove 31 for the first slider 535 to slide up and down.
[0031] The push module 64 includes a third drive member 641 mounted on the mounting plate 61, a first support plate 642 driven by the third drive member 64 to move along the second direction, a fourth support shaft 643 mounted on the first support plate 642, and a push rod 644 rotatably mounted on the fourth support shaft 643 and extending along the second direction. The other end of the push rod 644 is provided with a push block 645.
[0032] The clamping module 63 includes a first mounting base 631 mounted on a mounting plate 61, a fifth support shaft 632 and a sixth support shaft 633 that are movably mounted on the first mounting base 631 and extend horizontally, an upper clamping rod 634 that is rotatably mounted on the fifth support shaft 632 and extends in a second direction, and a lower clamping rod 635 that is rotatably mounted on the sixth support shaft 633 and extends in a second direction. The other end of the upper clamping rod 634 is provided with an upper jaw 636, and the other end of the lower clamping rod 635 is provided with a lower jaw 637. The lower clamping rod 635, the push rod 644, and the lower clamping rod 635 are arranged sequentially from top to bottom. The first mounting base 631 is provided with clearance holes for the fifth support shaft 632 and the sixth support shaft 633 to move vertically. These clearance holes can be oblong holes or holes of other structures, and are not limited here.
[0033] The first drive module 65 includes a first guide plate 651 and a second guide plate 652 arranged vertically. The first guide plate 651 is provided with a first guide groove 6511 for the upper clamping rod 634 to move in the second direction. The second guide plate 652 is provided with a second guide groove 6521 for the lower clamping rod 635 to move in the second direction. The first guide plate 651 and the second guide plate 652 are both movably arranged on one side of the guide seat 654 through the guide rod assembly 653. The other side of the guide seat 654 is provided with a drive plate 655 that moves in the second direction. The drive plate 655 is driven by the fourth drive member 6510 to move in the second direction. The drive plate 655 is provided with a first slide groove 656 and a second slide groove 657 opposite to each other. The first guide plate 651 is provided with a second roller 658 and the other end of the second roller 658 extends into the first slide groove 656. The second guide plate 652 is provided with a third roller 659 and the other end of the third roller 659 extends into the second slide groove 657.
[0034] The guide seat 654 is provided with a second clearance opening to allow the second roller 658 and the third roller 659 to pass. The guide seat 654 is also provided with a third sliding groove 6542 for the drive plate 655 to move along the second direction. The guide rod assembly 653 includes several guide rods and several linear bearings. The first guide plate 651 and the second guide plate 652 are both mounted on the guide rods via linear bearings to ensure the stability of their vertical movement. The upper clamping rod 634 moves along the second direction within the first guide groove 6511, and the lower clamping rod 635 moves along the second direction within the second guide groove 6521. Simultaneously, the push rod 644 also extends into the second guide groove 6521 and moves along the second direction to ensure the stability of its movement along the second direction.
[0035] When using the connector automatic cutting and assembly integrated device 100 provided in this solution, the material strip is input from the feeding track 11 on the left side, and the material strip is positioned in the first conveying groove 111 and moves along the first conveying groove 111 in the first direction. The calibration piece 143 is pressed so that the bottom of the calibration piece 143 extends into the first positioning hole to position and calibrate the material strip to ensure the accuracy of the material strip position. Then the feeding module 12 starts to work. The driving protrusion 123 can extend into the first positioning hole and conform to the shape of the first positioning hole. The upper end of the driving protrusion 123 extends into the first clearance opening 14. When the first rotary drive 121 drives the drive disk 122, the driving protrusion 123 can drive the material strip to move forward, realizing automatic feeding. During the feeding process, the pressing component 13 elastically presses the material belt to prevent it from bending upwards, and the sensor 15 detects whether the material belt is in a horizontal state. If the material belt is bent or its vertical position is offset, the sensor 15 will sound an alarm. If the material belt is in a normal state, it continues to be conveyed forward, and the pressing mechanism 2 starts to work. The second rotary drive component 231 drives the cam 232 to rotate, and the first roller 233 rotates on the outer periphery of the cam 232, causing the lower support component 22 to support the bottom surface of the material belt to the right and upwards. At the same time, the first support shaft 234 rotates, causing the upper pressing component 21 to press against the upper surface of the material belt. The positioning pin 211 at the bottom of the upper pressing component 21 will extend into the first positioning hole of the material belt, and the bottom of the positioning pin 211 will extend into the first clearance hole. Within 221, precise positioning of the material strip is achieved. Then, the fourth drive module 54 drives the lower cutting blade 52 to move upward, while the third drive module 53 drives the upper cutting blade 51 to move downward. The upper cutting blade 51 and the lower cutting blade 52 close together to cut the connector off the material strip. After the connector is cut, the upper cutting blade 51 and the lower cutting blade 52 also clamp the middle position of the connector together. Then, the cutting assembly unit 30 moves to the right, that is, the first drive component 4 drives the first mounting bracket 3 to move to the right. The connector is separated from the cut-off scrap, and the cut-off scrap falls directly into the waste collection box 16. The fourth drive component 6510 drives the drive plate 655 to move forward, and the distance between the second roller 658 and the third roller 659 is reduced. The smaller size reduces the distance between the first guide plate 651 and the second guide plate 652, and also reduces the distance between the upper clamping rod 634 and the lower clamping rod 635. This causes the upper clamping jaw 636 and the lower clamping jaw 637 to clamp the front end of the connector. The fourth drive module 54 drives the lower cutting blade 52 to move downward, while the third drive module 53 drives the upper cutting blade 51 to move upward. That is, the upper cutting blade 51 and the lower cutting blade 52 release the connector. At this time, the upper clamping jaw 636 and the lower clamping jaw 637 clamp the front end of the connector. At this time, the pushing block 645 is located at the end of the front end of the connector. The second drive member 62 drives the mounting plate 61 to move along the second direction, and the upper clamping rod 634 moves backward along the second direction within the first guide groove 6511.The lower clamping rod 635 and the push rod 644 move backward in the second direction within the second guide groove 6521. That is, the upper clamping jaw 636, the lower clamping jaw 637, and the push block 645 work together to push the connector horizontally from the front end to the rear end into the assembly position. The combined action of the three ensures the accuracy of horizontal insertion and realizes the pre-assembly of the connector. Then, the fourth driving member 6510 drives the driving plate 655 to move backward, increasing the distance between the second roller 658 and the third roller 659, and increasing the distance between the first guide plate 651 and the second guide plate 652. This also increases the distance between the upper clamping rod 634 and the lower clamping rod 635, thereby causing the upper clamping jaw 636 and the lower clamping jaw 637 to release the connector. The third driving member 641 drives the first support plate 642 to move the push rod 644 further backward, causing the push block 645 to push the connector horizontally into place, thus completing the connector assembly and ensuring the reliability of the connector assembly. In this embodiment, multiple connectors are assembled at multiple assembly positions on a single mother body. The mother body is positioned by a positioning seat, which can drive the mother body to move, thereby changing the assembly position and enabling the assembly of connectors at different positions. The upper gripper 636 and lower gripper 637 in this design can not only clamp the connectors vertically but also move back and forth to allow for horizontal insertion of the connectors.
[0036] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.
Claims
1. A connector automatic cutting and assembly integrated device, characterized in that, It includes: The feeding unit includes a conveying mechanism and a pressing mechanism disposed at the end of the conveying mechanism; The cutting and assembly unit includes a first mounting frame, a first driving member that drives the first mounting frame to move along a first direction, and a cutting mechanism and an assembly mechanism disposed on the first mounting frame. The assembly mechanism includes a mounting plate, a second driving member that drives the mounting plate to move along a second direction, a clamping module and a pushing module disposed on the mounting plate, and a first driving module disposed on the first mounting frame that drives the clamping module to perform opening or clamping actions.
2. The connector automatic cutting and assembly integrated device as described in claim 1, characterized in that: The conveying mechanism includes a feeding track and a feeding module disposed below the feeding track; the feeding track is provided with a first conveying groove, and a pressing component, a calibration component, and a sensor are provided on the side of the first conveying groove and along the conveying direction of the feeding track; the feeding module includes a first rotary drive and a drive disk detachably connected to the output shaft end of the first rotary drive, and a plurality of drive protrusions are provided at equal intervals on the outer periphery of the drive disk, and the feeding track is provided with a first clearance opening that conforms to the outer periphery of the drive disk.
3. The connector automatic cutting and assembly integrated device as described in claim 1, characterized in that: The clamping mechanism includes an upper clamping member and a lower support member, as well as a second drive module that drives the upper clamping member and the lower support member to perform clamping or opening actions simultaneously. The upper clamping member is provided with a positioning pin at its bottom, and the lower support member is provided with a first clearance hole at its top.
4. The connector automatic cutting and assembly integrated device as described in claim 3, characterized in that: The second drive module includes a second rotary drive member, a cam driven by the second rotary drive member to rotate, a first roller disposed on the outer periphery of the cam, a first support shaft eccentrically disposed on the end face of the cam, a first transmission assembly connected at one end to the first roller, and a second transmission assembly connected at one end to the first support shaft. The lower support member is connected to the other end of the first transmission assembly, and the upper clamping member is connected to the other end of the second transmission assembly.
5. The connector automatic cutting and assembly integrated device as described in claim 4, characterized in that: The lower end of the first transmission component is provided with an elastic tensioning component, which includes a tensioning block extending downward and a first elastic element disposed at the lower end of the tensioning block.
6. The connector automatic cutting and assembly integrated device as described in claim 1, characterized in that: The cutting mechanism includes an upper cutting blade and a lower cutting blade, a third drive module for driving the upper cutting blade to move up and down, and a fourth drive module for driving the lower cutting blade to move up and down.
7. The connector automatic cutting and assembly integrated device as described in claim 6, characterized in that: Both the third drive module and the fourth drive module include a third rotary drive component, a rotary component that is driven by the third rotary drive component to rotate around a horizontal axis, a second support shaft that is eccentrically disposed on the rotary component, a first slider that slides up and down, a third support shaft disposed on the first slider, and a first connecting rod that is rotatably disposed at one end on the second support shaft, with the other end of the first connecting rod rotatably disposed on the third support shaft.
8. The connector automatic cutting and assembly integrated device as described in claim 1, characterized in that: The push module includes a third driving component, a first support plate that is driven by the third driving component to move along a second direction, a fourth support shaft disposed on the first support plate, and a push rod that is rotatably disposed at one end on the fourth support shaft and extends along the second direction, with a push block disposed at the other end of the push rod.
9. The connector automatic cutting and assembly integrated device as described in claim 1, characterized in that: The clamping module includes a first mounting base, a fifth support shaft and a sixth support shaft that are movably mounted on the first mounting base and extend horizontally, an upper clamping rod that is rotatably mounted on the fifth support shaft and extends in a second direction, and a lower clamping rod that is rotatably mounted on the sixth support shaft and extends in a second direction. The other end of the upper clamping rod is provided with an upper jaw, and the other end of the lower clamping rod is provided with a lower jaw.
10. The connector automatic cutting and assembly integrated device as described in claim 9, characterized in that: The first drive module includes a first guide plate and a second guide plate arranged vertically. The first guide plate is provided with a first guide groove, and the second guide plate is provided with a second guide groove. The first guide plate and the second guide plate are both movably arranged on one side of the guide seat via a guide rod assembly. A drive plate is movably arranged on the other side of the guide seat. The drive plate is driven by a fourth drive member to move along a second direction. The drive plate is provided with a first slide groove and a second slide groove opposite to each other. The first guide plate is provided with a second roller, and the other end of the second roller extends into the first slide groove. The second guide plate is provided with a third roller, and the other end of the third roller extends into the second slide groove.
Citation Information
Patent Citations
Terminal cutting and assembling equipment
CN214542886U