A laminated busbar

Abstract

The utility model discloses a kind of laminated busbars, including laminated plate body, laminated plate body includes at least one embedded layer, the both sides of embedded layer are equipped with insulating layer, the surface of laminated plate body is equipped with electric meter installation position;Laminated plate body is connected with at least one busbar wiring unit, busbar wiring unit includes fire line incoming line busbar, fire line outgoing line busbar, zero line incoming line busbar and zero line outgoing line busbar.The utility model laminated busbar is simplified to alignment connection work, prevents zero fire reverse connection or incoming-outgoing line reverse connection etc. Artificial error, substantially shorten installation time, ensure the accuracy of wiring from source, and effectively avoid local overheating, while laminated busbar will originally messy wiring network be integrated into a piece of simple standardization embedded wiring board, so that electric meter box internal layout is clear, beautiful, realize the layout of electric meter loop in limited space, save the internal space of electric meter box, provide the possibility for realizing smaller box design.

Description

Technical Field

[0001] This utility model relates to the field of electricity meter wiring technology, specifically to a laminated busbar. Background Technology

[0002] The meter box is a special box for installing electricity meters and related electrical equipment. It is a key node for electricity settlement and metering between the power system and users. Currently, the electricity meters and protective switches inside the meter box are connected by wires. This wiring method has the following problems: (1) Power workers need to spend a lot of time and effort to do the wiring, and there are wiring errors, such as reverse connection of neutral and live wires or incorrect wiring of incoming and outgoing lines; (2) A large number of electrical connections inside the meter box are connected by wires and terminals. Over time, the terminal gaskets and screws are prone to loosening or corrosion, which can cause increased contact resistance and local overheating, posing a potential safety hazard.

[0003] In view of this, there is an urgent need to design a more reasonable and reliable wiring structure to solve the current electrical wiring problems of electricity meters. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a laminated busbar, comprising a laminated plate body, the laminated plate body including at least one embedded layer, with insulating layers on both sides of the embedded layer, and a meter mounting position on the surface of the laminated plate body; at least one busbar wiring unit is connected to the laminated plate body, the busbar wiring unit including a live wire inlet busbar, a live wire outlet busbar, a neutral wire inlet busbar, and a neutral wire outlet busbar; both the live wire inlet busbar and the neutral wire inlet busbar include an inlet body portion, with a meter inlet connection terminal and a power supply side connection terminal respectively at both ends of the inlet body portion; both the live wire outlet busbar and the neutral wire outlet busbar include an outlet body portion, with a meter outlet connection terminal and a load side connection terminal respectively at both ends of the outlet body portion; both the inlet body portion and the outlet body portion are connected within the embedded layer, and both the meter inlet connection terminal and the meter outlet connection terminal protrude from the laminated plate body and face the meter mounting position.

[0005] In one possible implementation, the embedded layer is provided with positioning grooves, and the positioning grooves on each of the embedded layers are independent of each other, with the incoming main body and the outgoing main body respectively connected to the positioning grooves.

[0006] In one possible implementation, the meter inlet connection and the meter outlet connection of the same busbar wiring unit are oriented in the same direction and located on the same mounting plane.

[0007] In one possible implementation, the power supply side connection terminals of the same busbar wiring unit are oriented in the same direction and located on the same mounting plane, and the load side connection terminals of the same busbar wiring unit are oriented in the same direction and located on the same mounting plane.

[0008] In one possible implementation, if at least two busbar connection units are provided; all the busbar connection units share the same neutral wire incoming busbar, the neutral wire incoming busbar including a power supply side connection terminal and several meter incoming connection terminals.

[0009] In one possible implementation, both the live wire outgoing busbar and the neutral wire outgoing busbar include only one meter outgoing connection terminal and one load-side connection terminal.

[0010] In one possible implementation, the meter inlet connection terminal and the meter outlet connection terminal are provided with meter connection holes.

[0011] In one possible implementation, the insulating layer is a PET insulating film.

[0012] In one possible implementation, the meter mounting position has a meter mounting hole.

[0013] In one possible implementation, the laminated plate body has a body fixing hole.

[0014] The method of using the stacked busbar in this technical solution is as follows: First, install the stacked busbar in the meter box, connect the power supply side disconnect switch to the power supply side connection terminal, connect the load side disconnect switch to the load side connection terminal, connect the energy meter or energy meter connector to the meter mounting position and connect it to the meter inlet connection terminal and the meter outlet connection terminal, thus completing the installation of the main electrical equipment in the meter box.

[0015] Compared with the prior art, the technical solution provided by this utility model has the following advantages: In this technical solution, each connection end of the laminated busbar is pre-designed and fixed, which physically prevents human errors such as reverse connection of live and neutral wires or reverse connection of incoming and outgoing lines, ensuring the accuracy of wiring from the source. Furthermore, the use of integrated busbar conductors to replace a large number of wire crimp terminals fundamentally eliminates the problem of increased contact resistance caused by loose screws, insufficient contact pressure, or corrosion, thereby effectively avoiding the risk of local overheating or even fire. The insulation layers on both sides of the embedded layer safely isolate and encapsulate all the busbars together, making the overall insulation performance and protection level of the laminated busbar better than the outside.

[0016] This technical solution uses a stacked busbar to simplify complex wiring work that requires specialized skills into a simple alignment connection. Electrical workers only need to align and fix devices such as switches and meters to the corresponding connection terminals, significantly shortening installation time and reducing reliance on skilled operators. At the same time, the stacked busbar integrates the originally messy wiring network into a simple and standardized pre-embedded terminal block, making the internal layout of the meter box clear and aesthetically pleasing, greatly facilitating later inspections and maintenance. Furthermore, the stacked design allows for the layout of meter circuits within a limited space, saving internal space in the meter box and making it possible to achieve a more compact box design. Attached Figure Description

[0017] Figure 1 This is a perspective view of the stacked busbar of embodiment six of this utility model.

[0018] Figure 2 This is an exploded view of the stacked busbar of embodiment six of this utility model.

[0019] Figure 3 This is an exploded view of the stacked busbar portion of Embodiment Six of this utility model.

[0020] Figure 4 This is an exploded view of another part of the stacked busbar in Embodiment Six of this utility model.

[0021] Figure 5 This is a perspective view of the zero-line incoming busbar in the stacked busbar of Embodiment Six of this utility model.

[0022] Figure 6 This is a perspective view of the incoming busbar of the live wire in the stacked busbar of Embodiment 6 of this utility model.

[0023] Figure 7 This is a perspective view of the busbar wiring unit in the stacked busbar of Embodiment Six of this utility model.

[0024] Figure 8 This is a perspective view of a single-position stacked busbar according to an embodiment of the present utility model.

[0025] Figure 9 This is an exploded view of a single-level stacked busbar according to an embodiment of the present invention.

[0026] Figure 10 This is a perspective view of the busbar wiring unit in a single-position stacked busbar according to an embodiment of the present utility model. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. The accompanying drawings are for illustrative purposes only, representing schematic diagrams only, not actual object drawings, and should not be construed as limiting this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0028] Combined with appendix Figure 1 To be continued Figure 10 This utility model provides a laminated busbar, comprising a laminated plate body 10, the laminated plate body 10 including at least one embedded layer 11, with insulating layers 12 on both sides of the embedded layer 11, and a meter mounting position 13 on the surface of the laminated plate body 10; at least one busbar wiring unit 20 is connected to the laminated plate body 10, the busbar wiring unit 20 including a live wire inlet busbar 21, a live wire outlet busbar 22, a neutral wire inlet busbar 23, and a neutral wire outlet busbar 24; the live wire inlet busbar 21 and the... The neutral wire inlet busbar 23 includes an inlet body, with a meter inlet connection terminal and a power supply side connection terminal at both ends of the inlet body. The live wire outlet busbar 22 and the neutral wire outlet busbar 24 both include an outlet body, with a meter outlet connection terminal and a load side connection terminal at both ends of the outlet body. The inlet body and the outlet body are both connected to the embedded layer 11. The meter inlet connection terminal and the meter outlet connection terminal both protrude from the laminated plate body 10 and face the meter mounting position 13.

[0029] In this embodiment, the embedded layer 11 is an insulating material, which may be mica, epoxy resin, polyester, polyimide or polytetrafluoroethylene.

[0030] Appendix Figure 1 To be continued Figure 7The busbar is a six-position stacked busbar. The stacked plate body 10 has six meter mounting positions 13, which can install six energy meters or meter connectors. In order to limit the thickness of the stacked plate body 10 (the number of embedded layers 11) and to take into account the length of each busbar of the busbar wiring unit 20, the number of embedded layers 11 is set to five. This takes into account the installation feasibility of the stacked busbar and the actual production cost. In another embodiment, the number of embedded layers 11 can be less or more.

[0031] As shown in the attached diagram. Figure 1 To be continued Figure 7 As shown, the six-position stacked busbar includes a stacked plate body 10, which includes five embedded layers 11. Insulation layers 12 are provided on both sides of each embedded layer 11. Six meter mounting positions 13 are provided on the surface of the stacked plate body 10. Six busbar wiring units 20 are connected to the stacked plate body 10. Each busbar wiring unit 20 includes a live wire inlet busbar 21, a live wire outlet busbar 22, a neutral wire inlet busbar 23, and a neutral wire outlet busbar 24. The live wire inlet busbar 21 includes a live wire inlet main body 211, and the neutral wire inlet busbar 23 includes a neutral wire inlet main body 231. The two ends of the live wire inlet main body 211 are respectively provided with a live wire meter inlet connection terminal 212 and a live wire power supply side connection terminal 213. The two ends of the neutral wire inlet main body 231 are respectively provided with a neutral wire meter inlet connection terminal 232 and a neutral wire power supply side connection terminal 233. The live wire outgoing busbar 22 includes a live wire outgoing main body 221, and the neutral wire outgoing busbar 24 includes a neutral wire outgoing main body 241. The two ends of the live wire outgoing main body 221 are respectively provided with a live wire meter outgoing connection terminal 222 and a live wire load side connection terminal 223. The two ends of the neutral wire outgoing main body 241 are respectively provided with a neutral wire meter outgoing connection terminal 242 and a neutral wire load side connection terminal 243. The live wire ingoing main body 211, the neutral wire ingoing main body 231, the live wire outgoing main body 221, and the neutral wire outgoing main body 241 are all connected in their respective embedded layers 11. The live wire meter ingoing connection terminal 212, the neutral wire meter ingoing connection terminal 232, the live wire meter outgoing connection terminal 222, and the neutral wire meter outgoing connection terminal 242 all protrude from the laminated plate body 10 and face the meter mounting position 13.

[0032] Appendix Figure 8 To be continued Figure 10 For a single-meter stacked busbar, the stacked plate body 10 is provided with one meter mounting position 13, which can only install one electricity meter or meter connector. Similarly, in order to take into account the installation feasibility of the stacked busbar and the actual production cost, the embedded layer 11 is designed to be two layers. In another embodiment, the number of embedded layers 11 can be less or more.

[0033] As attached Figure 8 To be continued Figure 10 As shown, the single-meter stacked busbar includes a stacked plate body 10, which includes two embedded layers 11. Insulation layers 12 are provided on both sides of each embedded layer 11. A meter mounting position 13 is provided on the surface of the stacked plate body 10. A busbar wiring unit 20 is connected to the stacked plate body 10. The busbar wiring unit 20 also includes a live wire inlet busbar 21, a live wire outlet busbar 22, a neutral wire inlet busbar 23, and a neutral wire outlet busbar 24. The live wire inlet busbar 21 includes a live wire inlet main body 211, and the neutral wire inlet busbar 23 includes a neutral wire inlet main body 231. The two ends of the live wire inlet main body 211 are respectively provided with a live wire meter inlet connection terminal 212 and a live wire power supply side connection terminal 213. The two ends of the neutral wire inlet main body 231 are respectively provided with a neutral wire meter inlet connection terminal 232 and a neutral wire power supply side connection terminal 233. The live wire outgoing busbar 22 includes a live wire outgoing main body 221, and the neutral wire outgoing busbar 24 includes a neutral wire outgoing main body 241. The two ends of the live wire outgoing main body 221 are respectively provided with a live wire meter outgoing connection terminal 222 and a live wire load side connection terminal 223. The two ends of the neutral wire outgoing main body 241 are respectively provided with a neutral wire meter outgoing connection terminal 242 and a neutral wire load side connection terminal 243. The live wire ingoing main body 211, the neutral wire ingoing main body 231, the live wire outgoing main body 221, and the neutral wire outgoing main body 241 are all connected in their respective embedded layers 11. The live wire meter ingoing connection terminal 212, the neutral wire meter ingoing connection terminal 232, the live wire meter outgoing connection terminal 222, and the neutral wire meter outgoing connection terminal 242 all protrude from the laminated plate body 10 and face the meter mounting position 13.

[0034] The method of using the stacked busbar in this technical solution is as follows: First, install the stacked busbar in the meter box, connect the power supply side disconnect switch to the power supply side connection terminal, connect the load side disconnect switch to the load side connection terminal, connect the energy meter or energy meter connector to the meter mounting position and connect it to the meter inlet connection terminal and the meter outlet connection terminal, thus completing the installation of the main electrical equipment in the meter box.

[0035] In this technical solution, each connection end of the laminated busbar is pre-designed and fixed, which physically prevents human errors such as reverse connection of live and neutral wires or reverse connection of incoming and outgoing lines, ensuring the accuracy of wiring from the source. Furthermore, the use of integrated busbar conductors to replace a large number of wire crimp terminals fundamentally eliminates the problem of increased contact resistance caused by loose screws, insufficient contact pressure, or corrosion, thereby effectively avoiding the risk of local overheating or even fire. The insulation layers on both sides of the embedded layer safely isolate and encapsulate all the busbars together, making the overall insulation performance and protection level of the laminated busbar better than the outside.

[0036] In this embodiment, as shown in the appendix Figure 2 To be continued Figure 4 and appendix Figure 9 As shown, the embedded layer 11 is provided with a positioning groove 111. The positioning grooves 111 on each embedded layer 11 are independent of each other. The live wire inlet main body 211, the neutral wire inlet main body 231, the live wire outlet main body 221 and the neutral wire outlet main body 241 are respectively connected to the positioning groove 111.

[0037] In this embodiment, as shown in the appendix Figure 1 and attached Figure 8 As shown, the live wire meter inlet connection 212, the live wire meter outlet connection 222, the neutral wire meter inlet connection 232, and the neutral wire meter outlet connection 242 of the same busbar wiring unit 20 have the same orientation and are located on the same mounting plane.

[0038] In this embodiment, as shown in the appendix Figure 7 and attached Figure 10 The live wire power supply side connection terminal 213 and the neutral wire power supply side connection terminal 233 of the same busbar wiring unit 20 have the same orientation and are located on the same mounting plane, and the live wire load side connection terminal 223 and the neutral wire load side connection terminal 243 of the same busbar wiring unit 20 have the same orientation and are located on the same mounting plane.

[0039] In this embodiment, if at least two busbar wiring units 20 are provided; all busbar wiring units 20 share the same neutral wire inlet busbar 23, the neutral wire inlet busbar 23 includes one power supply side connection terminal and several meter inlet connection terminals; as shown in the attached... Figure 5 As shown, the six-meter stacked busbar has only one neutral wire incoming busbar 23, including one neutral wire power supply side connection terminal 233 and six neutral wire meter incoming connection terminals 232. The live wire incoming busbar 21 of the six-meter stacked busbar can be selected according to whether the meter box is connected to three-phase or single-phase power, as shown in the attached diagram. Figure 5 As shown, the meter box is connected to three-phase power, so three live wire incoming busbars 21 are set up (connecting to phases A, B, and C respectively). Therefore, the live wire incoming busbar 21 of the six-position stacked busbar includes one live wire power supply side connection terminal 213 and two live wire meter incoming connection terminals 212.

[0040] In this embodiment, as shown in the appendix Figure 7 and attached Figure 9 Both the live wire outgoing busbar 22 and the neutral wire outgoing busbar 24 include only one meter outgoing connection terminal and one load-side connection terminal.

[0041] In this embodiment, the live wire meter inlet connection terminal 212, the live wire meter outlet connection terminal 222, the neutral wire meter inlet connection terminal 232, and the neutral wire meter outlet connection terminal 242 are all provided with meter connection holes.

[0042] In this embodiment, the insulating layer is a PET insulating film.

[0043] In this embodiment, the meter mounting position 13 is provided with a meter mounting hole 14 for fixing the meter or meter connector on the laminate body 10.

[0044] In this embodiment, the laminated plate body 10 is provided with a body fixing hole 15 for fixing and installing the laminated busbar in the meter box.

[0045] This technical solution uses a stacked busbar to simplify complex wiring work that requires specialized skills into a simple alignment connection. Electrical workers only need to align and fix devices such as switches and meters to the corresponding connection terminals, significantly shortening installation time and reducing reliance on skilled operators. At the same time, the stacked busbar integrates the originally messy wiring network into a simple and standardized pre-embedded terminal block, making the internal layout of the meter box clear and aesthetically pleasing, greatly facilitating later inspections and maintenance. Furthermore, the stacked design allows for the layout of meter circuits within a limited space, saving internal space in the meter box and making it possible to achieve a more compact box design.

[0046] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model, or direct / indirect applications in other related technical fields, should be included within the scope of protection of the claims of this utility model.

Claims

1. A laminated busbar, characterized in that, The system includes a laminated plate body, which comprises at least one embedded layer. Insulation layers are provided on both sides of the embedded layer. A meter mounting position is provided on the surface of the laminated plate body. At least one busbar wiring unit is connected to the laminated plate body. The busbar wiring unit includes a live wire inlet busbar, a live wire outlet busbar, a neutral wire inlet busbar, and a neutral wire outlet busbar. Both the live wire inlet busbar and the neutral wire inlet busbar include an inlet body portion, with a meter inlet connection terminal and a power supply side connection terminal at both ends. Both the live wire outlet busbar and the neutral wire outlet busbar include an outlet body portion, with a meter outlet connection terminal and a load side connection terminal at both ends. Both the inlet body portion and the outlet body portion are connected within the embedded layer. The meter inlet connection terminal and the meter outlet connection terminal both protrude from the laminated plate body and face the meter mounting position.

2. The laminated busbar according to claim 1, characterized in that, The embedded layer is provided with a positioning groove, and the positioning grooves on each embedded layer are independent of each other. The inlet main body and the outlet main body are respectively connected to the positioning groove.

3. A laminated busbar according to claim 1, characterized in that, The meter inlet connection terminal and the meter outlet connection terminal of the same busbar wiring unit are oriented in the same direction and located on the same mounting plane.

4. A laminated busbar according to claim 1, characterized in that, The power supply side connection terminals of the same busbar wiring unit have the same orientation and are located on the same mounting plane, and the load side connection terminals of the same busbar wiring unit have the same orientation and are located on the same mounting plane.

5. A laminated busbar according to claim 1, characterized in that, If there are at least two busbar connection units; all the busbar connection units share the same neutral line incoming busbar, the neutral line incoming busbar includes a power supply side connection terminal and several meter incoming connection terminals.

6. A laminated busbar according to claim 1, characterized in that, Both the live wire outgoing busbar and the neutral wire outgoing busbar include only one meter outgoing connection terminal and one load-side connection terminal.

7. A laminated busbar according to any one of claims 1 to 6, characterized in that, The meter inlet and outlet terminals are provided with meter connection holes.

8. A laminated busbar according to any one of claims 1 to 6, characterized in that, The insulating layer is a PET insulating film.

9. A laminated busbar according to any one of claims 1 to 6, characterized in that, The meter mounting position has a meter mounting hole.

10. A laminated busbar according to any one of claims 1 to 6, characterized in that, The laminated plate body has a body fixing hole.

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