Motor end cover automatic feeding and pressing equipment
Patent Information
- Application Number
- CN202522545657.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0002]目前,在电机总装工序中通常需要利用外部压力将端盖精准压装到电机主体中以便完成端盖的装配,为了提高端盖压装装配的效率,多数企业会采用自动压装装置来完成电机端盖的压装装配,譬如公告号为CN119457771A的中国专利中就公开了一种电机端盖的自动压装装置,但是在该自动压装装置中无法完成端盖和电机主体的自动上料,而是需要人工搬运完成端盖和电机主体的上料,使用不方便,不仅增加了人工成本还增加了工人的劳动强度
[0062]采用了上述技术方案,首先输送线体能够输送载有电机主体的托盘移动至压装位置中,然后顶升机构会托起压装位置中的载有电机主体的托盘,同时供料机构会将储存的端盖送至供料位置中,取料机构能够将供料位置中的端盖搬运至移载机构上,移载机构能够将端盖输送移动至取料位置中,翻转搬运机构能够搬运取料位置中的端盖并将端盖上下翻转180°后放置在所述中转台上,并且翻转搬运机构还能够将中转台上的端盖搬运至寻位找正机构上,寻位找正机构能够带动端盖旋转以便对端盖进行位置找正,最后搬运压装机构能够将寻位找正机构上经过位置找正的端盖搬运至压装在被顶升机构托起的托盘上的电机主体中,压装完成后所述顶升机构会将被托起的托盘放回所述输送线体上,然后输送线体会将托盘送走。其中,输送线体将载有电机主体的托盘输送至压装位置中并通过顶升机构托起压装位置中的载有电机主体的托盘进而完成了电机主体的自动上料,同时通过供料机构、取料机构、移载机构、中转台、翻转搬运机构、寻位找正机构和搬运压装机构能够完成端盖的搬运上料、翻转、找正进而能够将端盖压装装配到电机主体中,实现了端盖和电机主体的自动上料以及压装装配,大大降低了人工成本和工人的劳动强度,使用更加方便。
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Figure CN224923594U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic feeding and pressing device for motor end caps. Background Technology
[0002] Currently, in the motor assembly process, external pressure is usually required to precisely press the end cap into the motor body to complete the end cap assembly. In order to improve the efficiency of end cap press assembly, most companies use automatic press assembly devices to complete the press assembly of motor end caps. For example, Chinese patent with announcement number CN119457771A discloses an automatic press assembly device for motor end caps. However, this automatic press assembly device cannot automatically feed the end cap and motor body. Instead, manual handling is required to feed the end cap and motor body, which is inconvenient to use and increases not only labor costs but also the labor intensity of workers. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide an automatic feeding and pressing equipment for motor end caps. It can automatically complete the feeding and pressing assembly of end caps and motor bodies, which can not only reduce labor costs but also reduce the labor intensity of workers and make it more convenient to use.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: an automatic feeding and pressing equipment for motor end caps, including a frame, a conveyor line, a lifting mechanism, a feeding mechanism, a picking mechanism, a transfer mechanism, a transfer table, a flipping and conveying mechanism, a positioning and alignment mechanism, and a conveying and pressing mechanism.
[0005] The conveyor line is used to move the pallet carrying the motor body to the pressing position;
[0006] The lifting mechanism is used to lift the pallet carrying the motor body that has been conveyed to the pressing position and to put the lifted pallet back onto the conveyor line.
[0007] The feeding mechanism is used to store end caps and to deliver the stored end caps to the feeding position;
[0008] The material handling mechanism is used to transport the end cap in the material supply position to the transfer mechanism;
[0009] The transfer mechanism is used to transport and move the end cap to the material picking position;
[0010] The flipping and conveying mechanism is used to transport the end cap in the material picking position and flip the end cap up and down and place it on the transfer platform. The flipping and conveying mechanism is also used to transport the end cap on the transfer platform to the positioning and alignment mechanism. The transfer platform is connected to the frame.
[0011] The positioning and alignment mechanism is used to rotate the end cap into position so as to align the end cap.
[0012] The transport and pressing mechanism is used to transport the end cap on the positioning and alignment mechanism to the motor body, which is pressed onto the tray supported by the lifting mechanism.
[0013] Further, a specific structure of the feeding mechanism is provided, the feeding mechanism including a material support slide, a material support plate, a material support driving component, a turntable, a rotation driving component, and at least two sleeves;
[0014] The sleeves are connected to the outer periphery of the turntable and arranged sequentially along the circumference of the turntable. The sleeves are used to stack end caps, and the turntable is used to support the end caps stacked at the bottom in the sleeves.
[0015] The outer periphery of the turntable is provided with a first opening groove corresponding to each of the sleeves, and the sleeve is provided with a notch groove aligned with the corresponding first opening groove.
[0016] The turntable is connected to the rotary drive component, which is connected to the frame and is used to drive the turntable to rotate, thereby moving the sleeve and the end caps stacked in the sleeve to the material support position.
[0017] The material support slide is slidably connected to the frame in the vertical direction;
[0018] The material support plate is connected to the material support slide and is located below the end cap in the sleeve at the material support position;
[0019] The material feeding drive component is connected to the frame and is connected to the material feeding slide. It is used to drive the material feeding slide and the material feeding plate to move upward so that the material feeding plate slides upward through the corresponding first opening slot and slides into the corresponding notch slot, and lifts the end cap in the sleeve in the material feeding position upward, thereby raising the uppermost end cap among the end caps lifted by the material feeding plate to the feeding position.
[0020] Further, a specific structure of the material handling mechanism is provided, the material handling mechanism including a moving component, a first lifting cylinder and a first gripping component;
[0021] The first gripping component is connected to the first lifting cylinder;
[0022] The first lifting cylinder is connected to the moving assembly and is used to drive the first gripping component to move up and down;
[0023] The moving component is connected to the frame and is used to move the first lifting cylinder and the first gripping component between the gripping position and the discharging position. The first gripping component is used to grip the end cap in the feeding position when it moves to the gripping position and the first lifting cylinder drives the first gripping component to descend into position. The first gripping component is also used to release the gripped end cap so that the end cap falls onto the transfer mechanism when it moves to the discharging position and the first lifting cylinder drives the first gripping component to descend into position.
[0024] Further, a specific structure of the transfer mechanism is provided, the transfer mechanism including a transfer seat, a transfer drive component, a first lifting seat, and a lifting drive component;
[0025] The first lifting seat is slidably connected to the transfer seat in the vertical direction;
[0026] The lifting drive component is connected to the transfer seat and connected to the first lifting seat, and is used to drive the first lifting seat to move up and down.
[0027] The transfer seat is slidably connected to the frame and is used to move between the receiving position and the picking position;
[0028] The transfer drive component is connected to the transfer seat and is used to drive the transfer seat to the receiving position so that the first lifting seat receives the end cap transported by the material picking mechanism. The transfer drive component is also used to drive the transfer seat to the picking position, thereby driving the end cap on the first lifting seat to the picking position.
[0029] Further, a specific structure of the aforementioned flipping and conveying mechanism is provided, wherein the flipping and conveying mechanism includes a transverse base, a transverse drive component, a second lifting base, a second lifting cylinder, a rotary cylinder, and a second gripping component;
[0030] The transfer platform is provided with a second opening slot for the second gripping component to pass through;
[0031] The transverse sliding seat is slidably connected to the frame;
[0032] The transverse drive is connected to the frame and to the transverse seat, and is used to drive the transverse seat to move between a first working position and a second working position.
[0033] The second lifting seat is slidably connected to the transverse moving seat in the vertical direction;
[0034] The second lifting cylinder is connected to the transverse sliding seat and to the second lifting seat, and is used to drive the second lifting seat to move up and down;
[0035] The rotary cylinder is connected to the second lifting seat, and the second gripping component is connected to the rotary cylinder. When the lateral drive drives the lateral seat to move to the first working position and the second lifting cylinder drives the second lifting seat to descend into position, the second gripping component is used to grip the end cap in the material picking position. When the second lifting cylinder drives the second lifting seat to rise and the rotary cylinder drives the second gripping component to rotate, thereby causing the end cap gripped by the second gripping component to flip up and down, and the lateral drive drives the lateral seat to move to the second working position, the second gripping component is used to release the grip on the end cap so that the end cap is supported on the second gripping component. Then, the second lifting cylinder is used to drive the second lifting seat to descend, thereby causing the second gripping component to pass down through the second opening slot, so that the end cap supported on the second gripping component is carried on the transfer platform.
[0036] Furthermore, the tilting and conveying mechanism also includes a third lifting cylinder, a conveying seat, and a conveying and suction component;
[0037] The transport and suction component is connected to the transport seat, the transport seat is connected to the third lifting cylinder, the third lifting cylinder is connected to the transverse seat and is used to drive the transport seat and the transport and suction component to move up and down. The transport and suction component is used to suck up the end cover on the transfer platform when the transverse seat moves to the first working position and the third lifting cylinder drives the transport and suction component to descend into place. The transport and suction component is also used to release the sucked end cover so that the end cover falls on the positioning and alignment mechanism when the transverse seat moves to the second working position and the third lifting cylinder drives the transport and suction component to descend into place.
[0038] Further, a specific structure of the positioning and alignment mechanism is provided, the positioning and alignment mechanism including a rotating base, a positioning column, a positioning motor, a positioning sensor and a controller;
[0039] The rotating seat is rotatably connected to the frame. The flipping and conveying mechanism is used to convey the end cover on the transfer platform to the rotating seat. The conveying and pressing mechanism is used to convey the aligned end cover on the rotating seat to the motor body pressed onto the tray supported by the lifting mechanism.
[0040] The positioning pin is connected to the rotating base and is used to be inserted into the center hole of the end cap when the end cap is placed on the rotating base;
[0041] The positioning motor is connected to the frame and to the rotating seat, and is used to drive the rotating seat to rotate, thereby causing the end cover on the rotating seat to rotate.
[0042] The positioning sensor is connected to the controller and is used to send a stop signal to the controller when a corresponding positioning part is detected on the end cap;
[0043] The controller is connected to the positioning motor and is used to control the positioning motor to stop rotating according to the received stop signal.
[0044] Further, a specific structure of the aforementioned handling and pressing mechanism is provided, wherein the handling and pressing mechanism includes a movable base, a movable drive component, a pressing base, a pressing drive mechanism, a pressing suction component, and a pressure application component;
[0045] The movable seat is slidably connected to the frame and has a third working position and a fourth working position during the sliding process;
[0046] The moving drive component is connected to the frame and to the moving base, and is used to drive the moving base to move between the third working position and the fourth working position;
[0047] The pressing base is slidably connected to the movable base in the vertical direction;
[0048] The press-fitting drive mechanism is connected to the press-fitting base and the movable base respectively, and is used to drive the press-fitting base to move up and down relative to the movable base;
[0049] The press-fit suction component is connected to the press-fit base, and the press-fit suction component is used to suck up the end cap on the positioning and alignment mechanism when the movable base moves to the third working position and the press-fit drive mechanism drives the press-fit base to descend into the position.
[0050] The pressure-applying component is connected to the pressing base and is used to abut against the upper end face of the end cap held by the pressing suction component, so that when the moving base moves to the fourth working position and the pressing drive mechanism drives the pressing base to descend, the pressure-applying component abuts against the upper end face of the end cap held by the pressing suction component, thereby pressing the end cap downward into the motor body on the tray supported by the lifting mechanism.
[0051] Furthermore, the conveying and pressing mechanism also includes a positioning component and a positioning cylinder;
[0052] The positioning component is slidably connected to the press-fitting base in the vertical direction, and the positioning component has at least two positioning rod portions;
[0053] The positioning cylinder is connected to the press-fit base. The positioning cylinder is connected to the positioning component and is used to drive the positioning component to move downward so that the positioning rod is inserted into the corresponding positioning hole on the end cover when the press-fit suction component picks up the end cover on the positioning and alignment mechanism.
[0054] Furthermore, the automatic feeding and pressing equipment for motor end caps also includes a support mechanism, which is used to move to abut against the motor body on the lifted pallet when the lifting mechanism lifts the pallet in the pressing position, so as to provide upward support for the motor body.
[0055] The lifting mechanism includes a lifting seat and a lifting cylinder;
[0056] The lifting seat is slidably connected to the frame in the vertical direction. The lifting cylinder is connected to the frame and connected to the lifting seat, and is used to drive the lifting seat to rise so that the lifting seat lifts the tray carrying the motor body in the pressing position.
[0057] The support mechanism includes a support column, a support cylinder, a pad block, and a drive cylinder;
[0058] The support column is slidably connected to the frame in the vertical direction, the lifting seat is provided with a first channel for the support column to pass through, and the tray is provided with a second channel for the support column to pass through.
[0059] The support cylinder is connected to the frame and to the support column, and is used to drive the support column upward when the lifting seat lifts the tray so that the support column passes through the first channel and the second channel and then abuts against the lower end of the motor body on the tray to provide upward support for the motor body;
[0060] The pad is slidably connected to the frame and has a supporting position that slides toward the support column and a releasing position that slides away from the support column during the sliding process. The pad is provided with a third opening groove facing the support column, and the support column is provided with a step portion facing downward.
[0061] The drive cylinder is connected to the frame and to the pad block and is used to drive the pad block to move. When the drive cylinder drives the pad block to the support position, the support column is engaged in the third opening slot and the pad block is used to support the step portion on the support column. When the drive cylinder drives the pad block to the release position, the pad block separates from the support column.
[0062] Using the above technical solution, firstly, the conveyor line can transport the pallet carrying the motor body to the pressing position. Then, the lifting mechanism will lift the pallet carrying the motor body in the pressing position. At the same time, the feeding mechanism will send the stored end caps to the feeding position. The picking mechanism can transport the end caps in the feeding position to the transfer mechanism. The transfer mechanism can transport the end caps to the picking position. The flipping and conveying mechanism can transport the end caps in the picking position and flip them 180° up and down before placing them on the transfer platform. The flipping and conveying mechanism can also transport the end caps on the transfer platform to the positioning and alignment mechanism. The positioning and alignment mechanism can drive the end caps to rotate in order to align the end caps. Finally, the pressing and conveying mechanism can transport the end caps that have been aligned by the positioning and alignment mechanism to the motor body pressed on the pallet lifted by the lifting mechanism. After pressing is completed, the lifting mechanism will put the lifted pallet back on the conveyor line, and then the conveyor line will send the pallet away. The conveyor line transports the pallet carrying the motor body to the pressing position, and the lifting mechanism lifts the pallet carrying the motor body in the pressing position, thus completing the automatic feeding of the motor body. At the same time, the feeding mechanism, picking mechanism, transfer mechanism, transfer table, flipping and conveying mechanism, positioning and alignment mechanism and conveying and pressing mechanism can complete the conveying, flipping and alignment of the end cover, and then press and assemble the end cover into the motor body. This realizes the automatic feeding and pressing assembly of the end cover and the motor body, which greatly reduces labor costs and the labor intensity of workers, and makes it more convenient to use. Attached Figure Description
[0063] Figure 1 This is a structural schematic diagram of the automatic feeding and pressing equipment for motor end caps according to this utility model;
[0064] Figure 2 This is a schematic diagram of the structure of the turntable and sleeve of this utility model;
[0065] Figure 3 This is a schematic diagram of the material support slide, material support plate, and material support drive component of this utility model.
[0066] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model;
[0067] Figure 5 This is a schematic diagram of the material handling mechanism, transfer mechanism, transfer platform, tilting and conveying mechanism and positioning and alignment mechanism of this utility model;
[0068] Figure 6 This is a schematic diagram of the material handling mechanism and the transfer mechanism of this utility model;
[0069] Figure 7 This is a structural schematic diagram of the flipping and conveying mechanism, the transfer platform, and the positioning and alignment mechanism of this utility model;
[0070] Figure 8 This is a schematic diagram of the structure of the transfer platform, the rotary cylinder, and the second gripping component of this utility model;
[0071] Figure 9 This is a schematic diagram of the positioning and alignment mechanism of this utility model;
[0072] Figure 10 This is a structural schematic diagram of the conveyor line, lifting mechanism, transfer platform, positioning and alignment mechanism, and handling and pressing mechanism of this utility model;
[0073] Figure 11 This is a cross-sectional view of the handling and pressing mechanism of this utility model;
[0074] Figure 12 This is a perspective view of the handling and pressing mechanism of this utility model;
[0075] Figure 13 This is a partial perspective sectional view of the handling and pressing mechanism of this utility model;
[0076] Figure 14 This is a cross-sectional view of the lifting mechanism and the supporting mechanism of this utility model;
[0077] Figure 15 This is a perspective view of the lifting mechanism and the supporting mechanism of this utility model;
[0078] In the diagram: 1. Conveyor line; 2. Lifting mechanism; 3. Feeding mechanism; 4. Picking mechanism; 5. Transfer mechanism; 6. Transfer platform; 7. Tilting and handling mechanism; 8. Positioning and alignment mechanism; 9. Handling and pressing mechanism; 10. Motor body; 11. Pallet; 12. End cover; 13. Material support slide; 14. Material support plate; 15. Material support drive component; 16. Turntable; 17. Rotation drive component; 18. Sleeve; 19. First opening slot; 20. Notch slot; 21. Moving component; 22. 23. First lifting cylinder; 24. First gripping component; 25. Transfer seat; 26. Transfer drive component; 27. First lifting seat; 28. Lifting drive component; 29. First pneumatic finger; 30. First gripping finger; 31. Center hole; 32. Horizontal moving seat; 33. Second lifting seat; 34. Second lifting cylinder; 35. Rotary cylinder; 36. Second gripping component; 37. Second opening slot; 38. Support plate; 39. Second pneumatic finger; 40. Mounting block; 41. Second gripping finger; 1. Third lifting cylinder; 42. Transport seat; 43. Transport and suction component; 44. Rotating seat; 45. Positioning column; 46. Positioning motor; 47. Notch; 48. Lug; 49. Side sensor; 50. Bottom sensor; 51. Moving seat; 52. Moving drive component; 53. Pressing seat; 54. Pressing drive mechanism; 55. Pressing and suction component; 56. Pressing component; 57. Positioning component; 58. Positioning cylinder; 59. Positioning rod; 60. First seat body; 61. Second seat; 62. Third seat; 63. Upper guide post; 64. Lower guide post; 65. Press-fit motor; 66. Transmission screw; 67. Transmission nut; 68. Lifting seat; 69. Lifting cylinder; 70. Support column; 71. Support cylinder; 72. Pad; 73. Drive cylinder; 74. First channel; 75. Second channel; 76. Third opening slot; 77. Stepped section; 78. Upper seat; 79. Lower seat; 80. Connecting column; 81. Positioning pin; 82. Receiving hole. Detailed Implementation
[0079] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0080] like Figure 1 As shown, an automatic feeding and pressing device for motor end caps includes a frame, a conveyor line 1, a lifting mechanism 2, a feeding mechanism 3, a picking mechanism 4, a transfer mechanism 5, a transfer table 6, a flipping and conveying mechanism 7, a positioning and alignment mechanism 8, and a conveying and pressing mechanism 9.
[0081] The conveyor line 1 is used to move the tray 11 carrying the motor body 10 to the pressing position;
[0082] The lifting mechanism 2 is used to lift the pallet 11 carrying the motor body 10 that has been conveyed to the pressing position and to put the lifted pallet 11 back onto the conveyor line 1.
[0083] The feeding mechanism 3 is used to store the end cap 12 and to deliver the stored end cap 12 to the feeding position;
[0084] The material handling mechanism 4 is used to transport the end cap 12 in the material supply position to the transfer mechanism 5;
[0085] The transfer mechanism 5 is used to transport and move the end cap 12 to the material picking position;
[0086] The flipping and conveying mechanism 7 is used to transport the end cap 12 in the material picking position and flip the end cap 12 up and down and place it on the transfer platform 6. The flipping and conveying mechanism 7 is also used to transport the end cap 12 on the transfer platform 6 to the positioning and alignment mechanism 8. The transfer platform 6 is connected to the frame.
[0087] The positioning and alignment mechanism 8 is used to rotate the end cap 12 into position so as to align the end cap 12.
[0088] The transport and pressing mechanism 9 is used to transport the end cap 12 on the positioning and alignment mechanism 8 to the motor body 10 pressed on the tray 11 supported by the lifting mechanism 2.
[0089] Specifically, firstly, the conveyor line 1 transports the pallet 11 carrying the motor body 10 to the pressing position. Then, the lifting mechanism 2 lifts the pallet 11 carrying the motor body 10 from the pressing position. Simultaneously, the feeding mechanism 3 delivers the stored end caps 12 to the feeding position. The picking mechanism 4 transports the end caps 12 from the feeding position to the transfer mechanism 5. The transfer mechanism 5 transports the end caps 12 to the picking position. The flipping and conveying mechanism 7 picks up the end caps 12 from the picking position and flips them 180° before placing them in the designated location. On the transfer platform 6, the flipping and conveying mechanism 7 can also transport the end cover 12 on the transfer platform 6 to the positioning and alignment mechanism 8. The positioning and alignment mechanism 8 can drive the end cover 12 to rotate in order to align the end cover 12. Finally, the conveying and pressing mechanism 9 can transport the end cover 12 that has been aligned on the positioning and alignment mechanism 8 to the motor body 10 that is pressed onto the pallet 11 that is lifted by the lifting mechanism 2. After the pressing is completed, the lifting mechanism 2 will put the lifted pallet 11 back onto the conveyor line 1, and then the conveyor line 1 will send the pallet 11 away. In this embodiment, the conveyor line 1 transports the tray 11 carrying the motor body 10 to the pressing position, and the lifting mechanism 2 lifts the tray 11 carrying the motor body 10 in the pressing position, thus completing the automatic feeding of the motor body 10. Simultaneously, the feeding mechanism 3, the picking mechanism 4, the transfer mechanism 5, the transfer table 6, the flipping and conveying mechanism 7, the positioning and alignment mechanism 8, and the conveying and pressing mechanism 9 complete the conveying, loading, flipping, and alignment of the end cover 12, and then press-fit the end cover 12 into the motor body 10. This achieves automatic feeding and pressing assembly of the end cover 12 and the motor body 10, greatly reducing labor costs and worker workload, and making it more convenient to use. In this embodiment, the motor body 10 can be the body of a tricycle motor, and the end cover 12 can be the rear cover of a tricycle motor; wherein the feeding mechanism 3, the picking mechanism 4, the transfer mechanism 5, the flipping and conveying mechanism 7, the positioning and alignment mechanism 8, the conveying and pressing mechanism 9, the conveyor line 1, and the lifting mechanism 2 can all be connected to the frame.
[0090] like Figures 2-4 As shown, the feeding mechanism 3 may include a material support slide 13, a material support plate 14, a material support driving component 15, a turntable 16, a rotation driving component 17, and at least two sleeves 18.
[0091] The sleeve 18 is connected to the outer periphery of the turntable 16 and arranged sequentially along the circumference of the turntable 16. The sleeve 18 is used to stack end caps 12, and the turntable 16 is used to support the end caps 12 stacked at the bottom in the sleeve 18.
[0092] The outer periphery of the turntable 16 is provided with a first opening groove 19 corresponding to the sleeve 18, and the sleeve 18 is provided with a notch groove 20 aligned with the corresponding first opening groove 19.
[0093] The turntable 16 is connected to the rotary drive component 17, which is connected to the frame and is used to drive the turntable 16 to rotate, thereby moving the sleeve 18 and the end caps 12 stacked in the sleeve 18 to the material support position.
[0094] The material support slide 13 is slidably connected to the frame in the vertical direction;
[0095] The material support plate 14 is connected to the material support slide 13 and is located below the end cap 12 in the sleeve 18 at the material support position;
[0096] The material-supporting drive component 15 is connected to the frame. The material-supporting drive component 15 is connected to the material-supporting slide 13 and is used to drive the material-supporting slide 13 and the material-supporting plate 14 to move upward so that the material-supporting plate 14 slides upward through the corresponding first opening groove 19 and into the corresponding notch groove 20, and lifts the end cap 12 in the sleeve 18 in the material-supporting position upward, thereby raising the uppermost end cap 12 of the end caps 12 supported by the material-supporting plate 14 to the feeding position.
[0097] In this embodiment, a feeding sensor is connected to the frame. The feeding sensor is used to detect whether there is an end cap 12 in the feeding position. When the feeding sensor detects that there is an end cap 12 in the feeding position, it sends a material presence signal to the controller. When the feeding sensor detects that there is no end cap 12 in the feeding position, it sends a material absence signal to the controller. The controller is connected to the material support drive component 15 and is used to control the material support drive component 15 to stop driving the material support slide 13 and the material support plate 14 to move upward when it receives the material presence signal. When it receives the material absence signal, the controller is also used to control the material support drive component 15 to work so as to drive the material support slide 13 and the material support plate 14 to move upward, thereby driving the end cap 12 supported by the material support plate 14 to move upward until the uppermost end cap 12 rises to the feeding position and is detected by the feeding sensor.
[0098] Specifically, end caps 12 are stacked in the sleeve 18. The rotary drive component 17 drives the turntable 16 to rotate, thereby moving one of the sleeves 18 and the end caps 12 stacked in the sleeve 18 to the material support position. Then, the material support drive component 15 drives the material support slide 13 and the material support plate 14 to move upward. The material support plate 14 will slide upward through the corresponding first opening groove 19 and into the corresponding notch groove 20, thus lifting the end caps 12 in the sleeve 18 in the material support position upward. When the material support plate 14 lifts the stacked end caps 12 into position, the topmost end cap 12 will rise to the feeding position. Then, the material handling mechanism 4 will transport the end cap 12 in the feeding position to the transfer mechanism 5. Then, the material support drive component 15 will drive the material support slide 13 and the material support plate 14 to move upward a certain distance, thereby raising the topmost end cap 12 to the feeding position, thus enabling the end caps 12 to be sent to the feeding position one by one. After all the lifted end caps 12 have been taken, the material support drive component 15 will drive the material support slide 13 and the material support plate 14 to move downward into position. Then, the rotation drive component 17 will drive the turntable 16 to rotate, thereby moving the next sleeve 18 to the feeding position, and then repeating the above operation.
[0099] In this embodiment, the rotary drive component 17 can be a cam divider, and the material support drive component 15 can be a lead screw and nut mechanism. The specific structures of the lead screw and nut mechanism and the cam divider are existing technologies well known to those skilled in the art, and will not be described in detail in this embodiment.
[0100] like Figure 5 , 6 As shown, the material handling mechanism 4 may include a moving component 21, a first lifting cylinder 22, and a first gripping component 23;
[0101] The first gripping component 23 is connected to the first lifting cylinder 22;
[0102] The first lifting cylinder 22 is connected to the moving assembly 21 and is used to drive the first gripping component 23 to move up and down;
[0103] The moving component 21 is connected to the frame and is used to move the first lifting cylinder 22 and the first gripping component 23 between the gripping position and the discharging position. The first gripping component 23 is used to grip the end cap 12 in the feeding position when it moves to the gripping position and the first lifting cylinder 22 drives the first gripping component 23 to descend into place. The first gripping component 23 is also used to release the gripped end cap 12 so that the end cap 12 falls onto the transfer mechanism 5 when it moves to the discharging position and the first lifting cylinder 22 drives the first gripping component 23 to descend into place.
[0104] like Figure 5 , 6 As shown, the transfer mechanism 5 may include a transfer seat 24, a transfer drive component 25, a first lifting seat 26, and a lifting drive component 27;
[0105] The first lifting seat 26 is slidably connected to the transfer seat 24 in the vertical direction;
[0106] The lifting drive component 27 is connected to the transfer seat 24 and connected to the first lifting seat 26, and is used to drive the first lifting seat 26 to move up and down.
[0107] The transfer seat 24 is slidably connected to the frame and is used to move between the receiving position and the picking position;
[0108] The transfer drive component 25 is connected to the transfer seat 24 and is used to drive the transfer seat 24 to the receiving position so that the first lifting seat 26 can receive the end cap 12 transported by the material picking mechanism 4. The transfer drive component 25 is also used to drive the transfer seat 24 to the picking position, thereby driving the end cap 12 on the first lifting seat 26 to the picking position.
[0109] Specifically, after the moving component 21 moves the first lifting cylinder 22 and the first gripping component 23 to the gripping position, the first lifting cylinder 22 will move the first gripping component 23 downwards into place, and then the first gripping component 23 will grip the end cap 12 in the feeding position. Then, the first lifting cylinder 22 will move the first gripping component 23 upwards, and then the moving component 21 will move the first lifting cylinder 22 and the first gripping component 23 to the discharging position. At the same time, the transfer drive component 25 will move the transfer seat 24 to the receiving position, and the lifting drive component 27 will drive the first lifting seat 26 upwards. Then, the first lifting cylinder 22 will move the first gripping component 23 downwards into place, and then the first gripping component 23 will release the gripped end cap 12 so that the end cap 12 falls onto the first lifting seat 26. Then, the first lifting cylinder 22 drives the first gripping component 23 to rise, the lifting drive component 27 drives the first lifting seat 26 to descend, and then the transfer drive component 25 drives the transfer seat 24 to move to the material picking position, thereby driving the end cover 12 on the first lifting seat 26 to move to the material picking position. Then, the flipping and conveying mechanism 7 can carry the end cover 12 in the material picking position and flip the end cover 12 up and down and place it on the transfer table 6.
[0110] More specifically, the first gripping component 23 includes a first pneumatic finger 28 connected to the first lifting cylinder 22 and two first gripping fingers 29 connected to the first pneumatic finger 28. When the moving component 21 moves the first lifting cylinder 22 to the gripping position and the first lifting cylinder 22 lowers the first pneumatic finger 28 into position, the two first gripping fingers 29 connected to the first pneumatic finger 28 extend into the central hole 30 on the end cap 12. Then, the first pneumatic finger 28 drives the two first gripping fingers 29 to separate so that the two first gripping fingers 29 abut against the inner wall of the central hole 30, thereby gripping the end cap 12. When the moving component 21 moves the first lifting cylinder 22 to the unloading position and the first lifting cylinder 22 lowers the first pneumatic finger 28 into position, the first pneumatic finger 28 drives the two first gripping fingers 29 to close together to release the gripped end cap 12, thereby allowing the end cap 12 to fall onto the first lifting seat 26. In this embodiment, the moving component 21 can be a linear module, the first lifting cylinder 22 can be a slide cylinder, and both the transfer drive component 25 and the lifting drive component 27 can be cylinders.
[0111] like Figure 5 , 7 As shown in Figures 8 and 9, the flipping and conveying mechanism 7 may include a transverse seat 31, a transverse drive component, a second lifting seat 32, a second lifting cylinder 33, a rotary cylinder 34, and a second gripping component 35.
[0112] The transfer platform 6 is provided with a second opening slot 36 for the second gripping component 35 to pass through;
[0113] The transverse sliding seat 31 is slidably connected to the frame;
[0114] The transverse drive is connected to the frame and to the transverse seat 31 and is used to drive the transverse seat 31 to move between the first working position and the second working position.
[0115] The second lifting seat 32 is slidably connected to the transverse seat 31 in the vertical direction;
[0116] The second lifting cylinder 33 is connected to the transverse seat 31 and connected to the second lifting seat 32, and is used to drive the second lifting seat 32 to move up and down;
[0117] The rotary cylinder 34 is connected to the second lifting seat 32, and the second gripping component 35 is connected to the rotary cylinder 34. When the lateral drive drives the lateral seat 31 to move to the first working position and the second lifting cylinder 33 drives the second lifting seat 32 to descend into position, the second gripping component 35 is used to grip the end cap 12 in the material picking position. When the second lifting cylinder 33 drives the second lifting seat 32 to rise and the rotary cylinder 34 drives the second gripping component 35 to rotate, thereby causing the end cap 12 gripped by the second gripping component 35 to flip up and down, and the lateral drive drives the lateral seat 31 to move to the second working position, the second gripping component 35 is used to release the grip on the end cap 12 so that the end cap 12 is supported on the second gripping component 35. Then, the second lifting cylinder 33 drives the second lifting seat 32 to descend, thereby causing the second gripping component 35 to pass down through the second opening slot 36, so that the end cap 12 supported on the second gripping component 35 is carried on the transfer table 6.
[0118] Specifically, the transverse drive can drive the transverse seat 31 to move to the first working position. When the transfer drive component 25 drives the transfer seat 24 to the material picking position and then drives the end cover 12 on the first lifting seat 26 to move to the material picking position, the second lifting cylinder 33 will drive the second lifting seat 32 to descend into place, and then the second gripping component 35 will grip the end cover 12 in the material picking position. Then, the second lifting cylinder 33 drives the second lifting seat 32 to rise, and the transfer drive component 25 drives the transfer seat 24 to the receiving position. Then, the rotary cylinder 34 drives the second gripping component 35 to rotate, thereby causing the end cap 12 gripped by the second gripping component 35 to flip up and down. The transverse drive component drives the transverse seat 31 to move to the second working position. At this time, the second gripping component 35 is located above the transfer platform 6. Then, the second gripping component 35 releases its grip on the end cap 12 so that the end cap 12 is supported on the second gripping component 35. Then, the second lifting cylinder 33 drives the second lifting seat 32 to descend, thereby driving the second gripping component 35 downward through the second opening slot 36, so that the end cap 12 supported on the second gripping component 35 is carried on the transfer platform 6. Then the lateral drive will drive the lateral seat 31 to move to the first working position so that the second gripping component 35 moves laterally and exits from under the end cover 12 on the transfer table 6. Then the second lifting cylinder 33 will drive the second lifting seat 32 to rise. The rotary cylinder 34 will drive the second gripping component 35 to rotate and reset. Then wait for the first lifting seat 26 to move with the next end cover 12 to the material picking position.
[0119] The second gripping component 35 includes a support plate 37, a second pneumatic finger 38, two mounting blocks 39, and two second gripping fingers 40. The support plate 37 is connected to the rotary cylinder 34, the second pneumatic finger 38 is connected to the support plate 37, and both mounting blocks 39 are connected to the second pneumatic finger 38. The two second gripping fingers 40 correspond one-to-one with the two mounting blocks 39 and are connected to the corresponding mounting blocks 39. When the second lifting cylinder 33 drives the second lifting seat 32 to descend into position, the two second gripping fingers 40 will extend into the central hole 30 on the end cap 12. Then, the second pneumatic finger 38 will drive the two mounting blocks 39 to separate from each other, thereby causing the two second gripping fingers 40 to separate from each other so that the two second gripping fingers 40 abut against the inner wall of the central hole 30 and thus grip the end cap 12. When the rotary cylinder 34 drives the second pneumatic finger 38 on the support plate 37 to rotate, it can cause the end cap 12 to flip up and down. When the second pneumatic finger 38 drives the two mounting blocks 39 to close together, it can also drive the two second gripping fingers 40 to close together, thereby releasing the gripping fingers 40 from the center hole 30 of the end cap 12. At this time, the end cap 12 will be supported on the two mounting blocks 39. Then, when the second lifting cylinder 33 drives the second lifting seat 32 to descend, it can drive the second pneumatic finger 38 downward through the second opening slot 36, thereby allowing the end cap 12 supported on the mounting blocks 39 to be supported on the transfer platform 6. In this embodiment, the transverse drive can be a cylinder.
[0120] like Figure 5 , 7 As shown, the flipping and conveying mechanism 7 may also include a third lifting cylinder 41, a conveying seat 42, and a conveying and absorbing component 43;
[0121] The transport and suction component 43 is connected to the transport seat 42, the transport seat 42 is connected to the third lifting cylinder 41, the third lifting cylinder 41 is connected to the transverse seat 31 and is used to drive the transport seat 42 and the transport and suction component 43 to move up and down. The transport and suction component 43 is used to suck up the end cover 12 on the transfer platform 6 when the transverse seat 31 moves to the first working position and the third lifting cylinder 41 drives the transport and suction component 43 to descend into place. The transport and suction component 43 is also used to release the sucked end cover 12 so that the end cover 12 falls on the positioning and alignment mechanism 8 when the transverse seat 31 moves to the second working position and the third lifting cylinder 41 drives the transport and suction component 43 to descend into place.
[0122] Specifically, when the lateral drive unit moves the lateral seat 31 to the first working position, the transport and suction component 43 moves above the transfer platform 6. Then, the third lifting cylinder 41 drives the transport and suction component 43 on the transport seat 42 to descend into position. The transport and suction component 43 then sucks up the end cap 12 on the transfer platform 6. The third lifting cylinder 41 then drives the transport seat 42 to rise, thereby raising the end cap 12 sucked up by the transport and suction component 43. Then, when the lateral drive unit moves the lateral seat 31 to the second working position, the transport and suction component 43 moves above the positioning and alignment mechanism 8. The third lifting cylinder 41 then drives the transport seat 42 to descend into position. The transport and suction component 43 then releases the sucked end cap 12 so that the end cap 12 falls onto the positioning and alignment mechanism 8. In this embodiment, the conveying and suction component 43 includes multiple vacuum suction cups. The specific structure and installation method of the vacuum suction cups are existing technologies well known to those skilled in the art, and will not be described in detail in this embodiment.
[0123] like Figure 5 , 7 As shown in Figures 9 and 1, the positioning and alignment mechanism 8 may include a rotating base 44, a positioning column 45, a positioning motor 46, a positioning sensor, and a controller. The end cover 12 is provided with a positioning part corresponding to the positioning sensor.
[0124] The rotating seat 44 is rotatably connected to the frame. The flipping and conveying mechanism 7 is used to convey the end cover 12 on the transfer platform 6 to the rotating seat 44. The conveying and pressing mechanism 9 is used to convey the aligned end cover 12 on the rotating seat 44 to the motor body 10 pressed on the tray 11 supported by the lifting mechanism 2.
[0125] The positioning pin 45 is connected to the rotating seat 44 and is used to insert into the center hole 30 of the end cap 12 when the end cap 12 is placed on the rotating seat 44, so as to position the end cap 12 on the rotating seat 44.
[0126] The positioning motor 46 is connected to the frame and to the rotating seat 44, and is used to drive the rotating seat 44 to rotate, thereby causing the end cover 12 on the rotating seat 44 to rotate.
[0127] The positioning sensor is connected to the controller and is used to send a stop signal to the controller when a corresponding positioning part is detected on the end cover 12. The positioning sensor is connected to the frame.
[0128] The controller is connected to the positioning motor 46 and is used to control the positioning motor 46 to stop rotating according to the received stop signal.
[0129] Specifically, after the conveying and suction component 43 releases the suctioned end cap 12, the end cap 12 will fall onto the rotating seat 44 in the positioning and alignment mechanism 8, and the positioning pin 45 will be inserted into the center hole 30 of the end cap 12. Then, the positioning motor 46 will drive the rotating seat 44 to rotate, thereby driving the end cap 12 on the rotating seat 44 to rotate. After the end cap 12 rotates to a suitable angle, the positioning sensor will detect the corresponding positioning part on the end cap 12 and send a stop signal to the controller. After receiving the stop signal, the controller will control the positioning motor 46 to stop rotating, thereby causing the end cap 12 on the rotating seat 44 to stop at the specified angle position, thereby completing the alignment of the end cap 12 on the rotating seat 44.
[0130] In this embodiment, the end cap 12 placed on the rotating seat 44 has an annular protrusion facing downwards, and the annular protrusion has a notch 47. The outer periphery of the end cap 12 also has multiple lugs 48. The notch 47 and the lugs 48 are types of positioning parts. The positioning sensor includes a side sensor 49 and a bottom sensor 50. When the bottom sensor 50 detects the notch 47 and the side sensor 49 detects the lugs 48, both the bottom sensor 50 and the side sensor 49 send a stop signal to the controller, and then the controller controls the positioning motor 46 to stop rotating. In this embodiment, multiple bottom sensors 50 and multiple side sensors 49 are arranged at different angles. Because the installation angle of the end cap 12 is different when producing different types of products, the bottom sensors 50 at different angles are used to detect the notch 47, and the side sensors 49 at different angles are used to detect the lugs 48 when producing different types of products.
[0131] like Figures 10-13 As shown, the conveying and pressing mechanism 9 may include a movable base 51, a movable driving component 52, a pressing base 53, a pressing driving mechanism 54, a pressing suction component 55, and a pressure application component 56.
[0132] The movable seat 51 is slidably connected to the frame and has a third working position and a fourth working position during the sliding process;
[0133] The moving drive component 52 is connected to the frame and connected to the moving base 51, and is used to drive the moving base 51 to move between the third working position and the fourth working position;
[0134] The pressing base 53 is slidably connected to the movable base 51 in the vertical direction;
[0135] The press-fitting drive mechanism 54 is connected to the press-fitting base 53 and the movable base 51 respectively and is used to drive the press-fitting base 53 to move up and down relative to the movable base 51.
[0136] The press-fit suction component 55 is connected to the press-fit base 53. The press-fit suction component 55 is used to suck up the end cap 12 on the positioning and alignment mechanism 8 when the moving base 51 moves to the third working position and the press-fit drive mechanism 54 drives the press-fit base 53 to descend into place.
[0137] The pressure-applying component 56 is connected to the pressing base 53 and is used to abut against the upper end face of the end cap 12 held by the pressing suction component 55, so that when the moving base 51 moves to the fourth working position and the pressing drive mechanism 54 drives the pressing base 53 to descend, the pressure-applying component 56 abuts against the upper end face of the end cap 12 held by the pressing suction component 55, thereby pressing the end cap 12 downward into the motor body 10 on the tray 11 supported by the lifting mechanism 2.
[0138] like Figures 10-13 As shown, the conveying and pressing mechanism 9 may also include a positioning component 57 and a positioning cylinder 58;
[0139] The positioning component 57 is slidably connected to the press base 53 in the vertical direction, and the positioning component 57 has at least two positioning rod portions 59.
[0140] The positioning cylinder 58 is connected to the press-fit base 53. The positioning cylinder 58 is connected to the positioning component 57 and is used to drive the positioning component 57 to move downward when the press-fit suction component 55 sucks the end cap 12 on the positioning and alignment mechanism 8 so that the positioning rod 59 is inserted into the corresponding positioning hole on the end cap 12, so as to reposition the end cap 12 that has been aligned on the positioning and alignment mechanism 8.
[0141] Specifically, after the end cap 12 on the rotating seat 44 in the positioning and alignment mechanism 8 is aligned, the moving drive component 52 will drive the moving seat 51 to move to the third working position. At this time, the pressing and suction component 55 is located above the positioning and alignment mechanism 8. Then, the pressing drive mechanism 54 will drive the pressing seat 53 to descend into place. Then, the pressing and suction component 55 will suck up the end cap 12 on the rotating seat 44 in the positioning and alignment mechanism 8. Then, the positioning cylinder 58 will drive the positioning component 57 to move downward so that the positioning rod 59 is inserted into the corresponding positioning hole on the end cap 12. Then, the pressing drive mechanism 54 drives the pressing seat 53 to rise, thereby lifting the end cap 12 held by the pressing suction component 55. Then, the moving drive component 52 drives the moving seat 51 to the fourth working position. At this time, the end cap 12 held by the pressing suction component 55 moves above the motor body 10 on the tray 11 supported by the lifting mechanism 2. Then, the pressing drive mechanism 54 drives the pressing seat 53 to descend, and the pressing component 56 presses against the upper surface of the end cap 12 held by the pressing suction component 55, thus pressing the end cap 12 downwards into the motor body 10 on the tray 11 supported by the lifting mechanism 2. After pressing is completed, the positioning cylinder 58 drives the positioning component 57 to rise, causing the positioning rod 59 to exit from the positioning hole on the end cap 12. The pressing suction component 55 releases the held end cap 12, and the pressing drive mechanism 54 drives the pressing seat 53 to rise.
[0142] In this embodiment, the pressing seat 53 includes a first seat 60, a second seat 61, a third seat 62, at least two upper guide pillars 63, and at least two lower guide pillars 64. The upper end of each upper guide pillar 63 is connected to the first seat 60, and the lower end of each upper guide pillar 63 is connected to the second seat 61. The upper end of each lower guide pillar 64 is connected to the second seat 61, and the lower end of each lower guide pillar 64 is connected to the third seat 62. The upper guide pillars 63 are slidably connected to the movable seat 51 in the vertical direction. The pressing suction component 55 and the pressure application component 56 are both connected to the third seat 62. The positioning component 57 is slidably connected to the third seat 62 in the vertical direction. The positioning cylinder 58 is connected to the second seat 61 and is connected to the positioning component 57. The press-fitting drive mechanism 54 includes a press-fitting motor 65, a transmission screw 66, and a transmission nut 67. The upper end of the transmission screw 66 is rotatably connected to the first base 60, and the lower end of the transmission screw 66 is rotatably connected to the second base 61. The transmission nut 67 is connected to the movable base 51 and engages with the transmission screw 66. The press-fitting motor 65 is connected to the first base 60 and to the transmission screw 66. The press-fitting motor 65 drives the transmission screw 66 to rotate, thereby causing the entire press-fitting base 53 to move up and down relative to the movable base 51 through the engagement of the transmission screw 66 and the transmission nut 67. The press-fitting suction component 55 may include multiple vacuum suction cups, the pressure application component 56 may be an abutment block, and the moving drive component 52 may be a rodless cylinder.
[0143] like Figure 14 , 15 As shown, the automatic feeding and pressing equipment for motor end caps may further include a support mechanism, which is used to abut against the motor body 10 on the lifted pallet 11 when the lifting mechanism 2 lifts the pallet 11 in the pressing position, so as to provide upward support for the motor body 10.
[0144] The lifting mechanism 2 may include a lifting seat 68 and a lifting cylinder 69;
[0145] The lifting seat 68 is slidably connected to the frame in the vertical direction. The lifting cylinder 69 is connected to the frame and connected to the lifting seat 68 and is used to drive the lifting seat 68 to rise so that the lifting seat 68 lifts the tray 11 carrying the motor body 10 in the pressing position. The lifting cylinder 69 is also used to drive the lifting seat 68 to descend so that the lifted tray 11 is put back onto the conveyor line 1.
[0146] The support mechanism may include a support column 70, a support cylinder 71, a pad block 72, and a drive cylinder 73;
[0147] The support column 70 is slidably connected to the frame in the vertical direction. The lifting seat 68 is provided with a first channel 74 for the support column 70 to pass through, and the tray 11 is provided with a second channel 75 for the support column 70 to pass through.
[0148] The support cylinder 71 is connected to the frame and to the support column 70, and is used to drive the support column 70 to rise when the lifting seat 68 lifts the tray 11 so that the support column 70 passes through the first channel 74 and the second channel 75 and then abuts against the lower end of the motor body 10 on the tray 11 to provide upward support for the motor body 10.
[0149] The pad 72 is slidably connected to the frame and has a supporting position that slides toward the support column 70 and a releasing position that slides away from the support column 70 during the sliding process. The pad 72 is provided with a third opening groove 76 facing the support column 70, and the support column 70 is provided with a step portion 77 facing downward.
[0150] The drive cylinder 73 is connected to the frame and to the pad 72 and is used to drive the pad 72 to move. When the drive cylinder 73 drives the pad 72 to the support position, the support column 70 is engaged in the third opening slot 76 and the pad 72 is used to support the step portion 77 on the support column 70. When the drive cylinder 73 drives the pad 72 to the release position, the pad 72 separates from the support column 70.
[0151] Specifically, after the conveyor line 1 transports the tray 11 carrying the motor body 10 to the pressing position, the lifting cylinder 69 drives the lifting seat 68 to rise, thereby lifting the tray 11 carrying the motor body 10 in the pressing position. Then, the support cylinder 71 drives the support column 70 to rise, so that the support column 70 passes through the first channel 74 and the second channel 75 and abuts against the lower end of the motor body 10 on the tray 11, thereby providing upward support for the motor body 10. Then, the drive cylinder 73 drives the pad 72 to move to the support position. At this time, a part of the support column 70 is engaged in the third opening slot 76, and the upper end face of the pad 72 is used to abut against the step portion 77 on the support column 70, thereby supporting the step portion 77. Then, the conveying pressing mechanism 9 presses the end cap 12 onto the motor body 10 on the tray 11. The step portion 77 is supported by the pad 72, providing upward support for the support column 70. The support column 70 then provides upward support for the motor body 10 on the tray 11. The pressure from the press-fit end cap 12 is sequentially transmitted to the end cap 12, the motor body 10, the support column 70, and the pad 72, finally reaching the frame. After pressing, the drive cylinder 73 moves the pad 72 to the release position, separating it from the support column 70. Then, the support cylinder 71 lowers the support column 70, and the lifting cylinder 69 lowers the lifting seat 68, placing the lifted tray 11 back onto the conveyor line 1. The conveyor line 1 then carries the tray 11 away.
[0152] More specifically, the lifting seat 68 includes an upper seat body 78, a lower seat body 79, and a connecting column 80. The upper end of the connecting column 80 is connected to the upper seat body 78, and the lower end of the connecting column 80 is connected to the lower seat body 79. The connecting column 80 is slidably connected to the frame in the vertical direction. The lifting cylinder 69 is connected to the frame and to the lower seat body 79, and is used to drive the lower seat body 79 to rise, thereby driving the upper seat body 78 to rise as well, so that the upper seat body 78 lifts the tray 11 carrying the motor body 10 in the pressing position. The upper seat body 78 is also connected to a positioning pin 81 for inserting into the pin hole in the tray 11. More specifically, the top of the support column 70 is provided with a receiving hole 82 for accommodating the motor shaft in the motor body 10, the pad 72 is slidably connected to the frame in the horizontal direction, two lifting cylinders 69 are provided, and the conveyor line 1 can be a double speed chain. The specific structure of the double speed chain is the prior art well known to those skilled in the art, and will not be described in detail in this embodiment.
[0153] In summary, firstly, the conveyor line 1 can transport the pallet 11 carrying the motor body 10 to the pressing position. Then, the lifting mechanism 2 will lift the pallet 11 carrying the motor body 10 in the pressing position. At the same time, the feeding mechanism 3 will send the stored end caps 12 to the feeding position. The picking mechanism 4 can transport the end caps 12 in the feeding position to the transfer mechanism 5. The transfer mechanism 5 can transport the end caps 12 to the picking position. The flipping and conveying mechanism 7 can pick up the end caps 12 in the picking position and flip the end caps 12 180° up and down before placing them on the platform. On the transfer platform 6, the flipping and conveying mechanism 7 can also transport the end cover 12 on the transfer platform 6 to the positioning and alignment mechanism 8. The positioning and alignment mechanism 8 can drive the end cover 12 to rotate in order to align the end cover 12. Finally, the conveying and pressing mechanism 9 can transport the end cover 12 that has been aligned on the positioning and alignment mechanism 8 to the motor body 10 that is pressed onto the pallet 11 that is lifted by the lifting mechanism 2. After the pressing is completed, the lifting mechanism 2 will put the lifted pallet 11 back onto the conveyor line 1, and then the conveyor line 1 will send the pallet 11 away. The conveyor line 1 transports the pallet 11 carrying the motor body 10 to the pressing position, and the lifting mechanism 2 lifts the pallet 11 carrying the motor body 10 in the pressing position, thus completing the automatic feeding of the motor body 10. At the same time, the feeding mechanism 3, the picking mechanism 4, the transfer mechanism 5, the transfer table 6, the flipping and conveying mechanism 7, the positioning and alignment mechanism 8, and the conveying and pressing mechanism 9 can complete the conveying, feeding, flipping, and alignment of the end cover 12, and then press and assemble the end cover 12 into the motor body 10. This realizes the automatic feeding and pressing assembly of the end cover 12 and the motor body 10, which greatly reduces labor costs and the labor intensity of workers, and makes it more convenient to use.
[0154] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic feeding and pressing device for motor end caps, characterized in that, It includes a frame, a conveyor line (1), a lifting mechanism (2), a feeding mechanism (3), a picking mechanism (4), a transfer mechanism (5), a transfer station (6), a flipping and conveying mechanism (7), a positioning and alignment mechanism (8), and a conveying and pressing mechanism (9). The conveyor line (1) is used to move the tray (11) carrying the motor body (10) to the pressing position; The lifting mechanism (2) is used to lift the pallet (11) carrying the motor body (10) that has been conveyed to the pressing position and to put the lifted pallet (11) back onto the conveyor line (1). The feeding mechanism (3) is used to store end caps (12) and to deliver the stored end caps (12) to the feeding position; The material handling mechanism (4) is used to transport the end cap (12) in the material supply position to the transfer mechanism (5); The transfer mechanism (5) is used to transport and move the end cap (12) to the material picking position; The flipping and conveying mechanism (7) is used to transport the end cap (12) in the material picking position and flip the end cap (12) up and down and place it on the transfer platform (6). The flipping and conveying mechanism (7) is also used to transport the end cap (12) on the transfer platform (6) to the positioning and alignment mechanism (8). The transfer platform (6) is connected to the frame. The positioning and alignment mechanism (8) is used to rotate the end cap (12) into position so as to align the end cap (12); The transport and pressing mechanism (9) is used to transport the end cap (12) on the positioning and alignment mechanism (8) to the motor body (10) pressed on the tray (11) supported by the lifting mechanism (2).
2. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, The feeding mechanism (3) includes a material support slide (13), a material support plate (14), a material support drive component (15), a turntable (16), a rotation drive component (17), and at least two sleeves (18). The sleeve (18) is connected to the outer periphery of the turntable (16) and arranged sequentially along the circumference of the turntable (16). The sleeve (18) is used to stack end caps (12), and the turntable (16) is used to support the end caps (12) stacked at the bottom in the sleeve (18). The outer periphery of the turntable (16) is provided with a first opening groove (19) corresponding to the sleeve (18), and the sleeve (18) is provided with a notch groove (20) aligned with the corresponding first opening groove (19). The turntable (16) is connected to the rotary drive component (17), which is connected to the frame and is used to drive the turntable (16) to rotate, thereby moving the sleeve (18) and the end cap (12) stacked in the sleeve (18) to the material support position. The material support slide (13) is slidably connected to the frame in the vertical direction; The material support plate (14) is connected to the material support slide (13) and located below the end cap (12) in the sleeve (18) at the material support position; The material feeding drive component (15) is connected to the frame. The material feeding drive component (15) is connected to the material feeding slide (13) and is used to drive the material feeding slide (13) and the material feeding plate (14) to move upward so that the material feeding plate (14) slides upward through the corresponding first opening groove (19) and into the corresponding notch groove (20), and lifts the end cap (12) in the sleeve (18) in the material feeding position upward, thereby raising the uppermost end cap (12) of the end cap (12) lifted by the material feeding plate (14) to the feeding position.
3. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, The material handling mechanism (4) includes a moving component (21), a first lifting cylinder (22), and a first gripping component (23). The first gripping component (23) is connected to the first lifting cylinder (22); The first lifting cylinder (22) is connected to the moving assembly (21) and is used to drive the first gripping component (23) to move up and down; The moving component (21) is connected to the frame and is used to move the first lifting cylinder (22) and the first gripping component (23) between the gripping position and the discharging position. The first gripping component (23) is used to grip the end cap (12) in the feeding position when it moves to the gripping position and the first lifting cylinder (22) drives the first gripping component (23) to descend to the position. The first gripping component (23) is also used to release the gripped end cap (12) so that the end cap (12) falls on the transfer mechanism (5) when it moves to the discharging position and the first lifting cylinder (22) drives the first gripping component (23) to descend to the position.
4. The automatic feeding and pressing equipment for motor end caps according to claim 3, characterized in that, The transfer mechanism (5) includes a transfer seat (24), a transfer drive component (25), a first lifting seat (26), and a lifting drive component (27). The first lifting seat (26) is slidably connected to the transfer seat (24) in the vertical direction; The lifting drive component (27) is connected to the transfer seat (24) and connected to the first lifting seat (26) and is used to drive the first lifting seat (26) to move up and down; The transfer seat (24) is slidably connected to the frame and is used to move between the receiving position and the picking position; The transfer drive component (25) is connected to the transfer seat (24) and is used to drive the transfer seat (24) to the receiving position so that the first lifting seat (26) receives the end cap (12) transported by the material picking mechanism (4). The transfer drive component (25) is also used to drive the transfer seat (24) to the picking position and thereby drive the end cap (12) on the first lifting seat (26) to the picking position.
5. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, The flipping and conveying mechanism (7) includes a transverse seat (31), a transverse drive, a second lifting seat (32), a second lifting cylinder (33), a rotary cylinder (34), and a second gripping component (35); The transfer station (6) is provided with a second opening slot (36) through which the second gripping component (35) passes. The transverse sliding seat (31) is slidably connected to the frame; The transverse drive is connected to the frame and to the transverse seat (31) and is used to drive the transverse seat (31) to move between the first working position and the second working position; The second lifting seat (32) is slidably connected to the transverse seat (31) in the vertical direction; The second lifting cylinder (33) is connected to the transverse seat (31) and connected to the second lifting seat (32) and is used to drive the second lifting seat (32) to move up and down; The rotary cylinder (34) is connected to the second lifting seat (32), and the second gripping component (35) is connected to the rotary cylinder (34). When the transverse drive drives the transverse seat (31) to move to the first working position and the second lifting cylinder (33) drives the second lifting seat (32) to descend into place, the second gripping component (35) is used to grip the end cap (12) in the material picking position. When the second lifting cylinder (33) drives the second lifting seat (32) to rise and the rotary cylinder (34) drives the second gripping component (35) to rotate, thereby driving the end cap (12) in the material picking position to rise. When the end cap (12) gripped by the second gripping component (35) flips up and down and the transverse drive drives the transverse seat (31) to move to the second working position, the second gripping component (35) releases the grip on the end cap (12) so that the end cap (12) is supported on the second gripping component (35). Then the second lifting cylinder (33) drives the second lifting seat (32) to descend, thereby driving the second gripping component (35) downward through the second opening slot (36) so that the end cap (12) supported on the second gripping component (35) is carried on the transfer table (6).
6. The automatic feeding and pressing equipment for motor end caps according to claim 5, characterized in that, The flipping and conveying mechanism (7) also includes a third lifting cylinder (41), a conveying seat (42), and a conveying and suction component (43). The transport and suction component (43) is connected to the transport seat (42), the transport seat (42) is connected to the third lifting cylinder (41), the third lifting cylinder (41) is connected to the transverse seat (31) and is used to drive the transport seat (42) and the transport and suction component (43) to move up and down. The transport and suction component (43) is used to suck up the end cap (12) on the transfer table (6) when the transverse seat (31) moves to the first working position and the third lifting cylinder (41) drives the transport and suction component (43) to descend into place. The transport and suction component (43) is also used to release the sucked end cap (12) so that the end cap (12) falls on the positioning and alignment mechanism (8) when the transverse seat (31) moves to the second working position and the third lifting cylinder (41) drives the transport and suction component (43) to descend into place.
7. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, The positioning and alignment mechanism (8) includes a rotating base (44), a positioning column (45), a positioning motor (46), a positioning sensor, and a controller; The rotating seat (44) is rotatably connected to the frame. The flipping and conveying mechanism (7) is used to convey the end cap (12) on the transfer platform (6) to the rotating seat (44). The conveying and pressing mechanism (9) is used to convey the aligned end cap (12) on the rotating seat (44) to the motor body (10) pressed on the tray (11) supported by the lifting mechanism (2). The positioning pin (45) is connected to the rotating seat (44) and is used to insert into the center hole (30) of the end cap (12) when the end cap (12) is placed on the rotating seat (44); The positioning motor (46) is connected to the frame and connected to the rotating seat (44) and is used to drive the rotating seat (44) to rotate, thereby driving the end cover (12) on the rotating seat (44) to rotate. The positioning sensor is connected to the controller and is used to send a stop signal to the controller when a corresponding positioning part is detected on the end cap (12); The controller is connected to the positioning motor (46) and is used to control the positioning motor (46) to stop rotating according to the received stop signal.
8. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, The conveying and pressing mechanism (9) includes a movable seat (51), a movable drive component (52), a pressing seat (53), a pressing drive mechanism (54), a pressing suction component (55), and a pressure application component (56). The movable seat (51) is slidably connected to the frame and has a third working position and a fourth working position during the sliding process; The moving drive component (52) is connected to the frame and connected to the moving base (51) and is used to drive the moving base (51) to move between the third working position and the fourth working position; The press-fitting seat (53) is slidably connected to the movable seat (51) in the vertical direction; The press-fitting drive mechanism (54) is connected to the press-fitting seat (53) and the moving seat (51) respectively and is used to drive the press-fitting seat (53) to move up and down relative to the moving seat (51); The press-fit suction component (55) is connected to the press-fit base (53). The press-fit suction component (55) is used to suck up the end cap (12) on the positioning and alignment mechanism (8) when the moving base (51) moves to the third working position and the press-fit drive mechanism (54) drives the press-fit base (53) to descend into place. The pressure-applying component (56) is connected to the press-fitting base (53) and is used to abut against the upper end face of the end cap (12) held by the press-fitting suction component (55) so that when the moving base (51) moves to the fourth working position and the press-fitting drive mechanism (54) drives the press-fitting base (53) to descend, the pressure-applying component (56) abuts against the upper end face of the end cap (12) held by the press-fitting suction component (55) and presses the end cap (12) downward into the motor body (10) on the tray (11) supported by the lifting mechanism (2).
9. The automatic feeding and pressing equipment for motor end caps according to claim 8, characterized in that, The conveying and pressing mechanism (9) also includes a positioning component (57) and a positioning cylinder (58). The positioning component (57) is slidably connected to the press base (53) in the up-down direction, and the positioning component (57) has at least two positioning rods (59). The positioning cylinder (58) is connected to the press base (53). The positioning cylinder (58) is connected to the positioning component (57) and is used to drive the positioning component (57) to move downward so that the positioning rod (59) is inserted into the corresponding positioning hole on the end cover (12) when the press suction component (55) holds the end cover (12) on the positioning and alignment mechanism (8).
10. The automatic feeding and pressing equipment for motor end caps according to claim 1, characterized in that, It also includes a support mechanism, which is used to actuate against the motor body (10) on the lifted pallet (11) in the pressing position when the lifting mechanism (2) lifts the pallet (11) to provide upward support for the motor body (10); The lifting mechanism (2) includes a lifting seat (68) and a lifting cylinder (69). The lifting seat (68) is slidably connected to the frame in the vertical direction. The lifting cylinder (69) is connected to the frame and connected to the lifting seat (68) and is used to drive the lifting seat (68) to rise so that the lifting seat (68) lifts the tray (11) carrying the motor body (10) in the pressing position. The support mechanism includes a support column (70), a support cylinder (71), a pad (72), and a drive cylinder (73). The support column (70) is slidably connected to the frame in the vertical direction. The lifting seat (68) is provided with a first channel (74) for the support column (70) to pass through, and the tray (11) is provided with a second channel (75) for the support column (70) to pass through. The support cylinder (71) is connected to the frame and to the support column (70) and is used to drive the support column (70) to rise when the lifting seat (68) lifts the tray (11) so that the support column (70) passes through the first channel (74) and the second channel (75) and abuts against the lower end of the motor body (10) on the tray (11) to provide upward support for the motor body (10); The pad (72) is slidably connected to the frame and has a support position that slides toward the support column (70) and a release position that slides away from the support column (70) during the sliding process. The pad (72) is provided with a third opening groove (76) facing the support column (70), and the support column (70) is provided with a step portion (77) facing downward. The drive cylinder (73) is connected to the frame and connected to the pad (72) and is used to drive the pad (72) to move. When the drive cylinder (73) drives the pad (72) to the support position, the support column (70) is engaged in the third opening slot (76) and the pad (72) is used to support the step portion (77) on the support column (70). When the drive cylinder (73) drives the pad (72) to the release position, the pad (72) separates from the support column (70).
Citation Information
Patent Citations
Automatic press fitting device of motor end cover and press fitting method of automatic press fitting device
CN119457771A
