A separating device for recycling stator copper wire of waste motor
Patent Information
- Application Number
- CN202522368994.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]旧的电机定子中还存在有大量的铜线是可以再次利用的,需要将废弃的电机定子上的铜线进行拆除,但由于铜线圈较密较厚,因此拆卸起来比较麻烦,需要人工用刀将其中一端切割后,利用钳子从另一端将铜线拔出,整过过程操作较慢,导致拆解效率较低,无法满足大批量的拆解需求
本实用新型的一种废旧电机回收定子铜线的分离装置,将切好一端铜线的电机定子放置在风琴板上,按下控制开关,启动两侧的推料气缸,推料气缸推动两侧插料板相向运动,使得两侧的锯齿插入未切一端的铜线上,此时定子铁芯位于抬料板的上方,通过按下控制开关,启动抬升气缸,抬升气缸推动顶板,顶板推动顶升杆上升,从而带动抬料板将定子铁芯抬起,从而实现定子铁芯和铜线分离,达到快速拆解铜线的效果,有效的提高拆解铜线效率,同时降低员工的劳动强度,具有实用性强、适用范围广的特点。
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Figure CN224923599U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor copper wire dismantling technology, and in particular to a separation device for recycling stator copper wires from waste motors. Background Technology
[0002] Electricity is one of the most important energy sources in modern society, and the stator is the stationary part of a motor or generator, consisting of a stator core and copper wire wound around it. Its main function is to generate a rotating magnetic field to coordinate the operation of other components. As the motor operates over time, various malfunctions can occur. To achieve resource recycling, the motor's electronics can be disassembled after it is scrapped, and the copper wire wound around the stator can be separated from the stator core and recycled separately.
[0003] There are still a lot of copper wires in the old motor stator that can be reused. It is necessary to remove the copper wires from the discarded motor stator. However, because the copper wires are dense and thick, the disassembly is quite troublesome. It is necessary to manually cut one end with a knife and then pull the copper wire out from the other end with pliers. The whole process is slow, resulting in low disassembly efficiency and failing to meet the needs of large-scale disassembly. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a separation device for recycling stator copper wires of waste motors, which effectively improves the efficiency of dismantling copper wires and has the characteristics of being easy to use and highly practical, in order to address the above-mentioned shortcomings of the existing technology.
[0005] The technical solution adopted by this utility model is: a separation device for recycling stator copper wire of waste motors, including a workbench, with slide rails on both sides of the workbench, and symmetrically arranged insert plates on the slide rails on both sides. The insert plates on both sides are provided with serrations, which are staggered. A lifting plate is provided above the insert plates, and a lifting device for lifting them is provided below the lifting plates. Mounting plates are provided on both sides of the workbench, and pushing cylinders are provided on the mounting plates. The output ends of the pushing cylinders on both sides are respectively connected to the insert plates on both sides. The pushing cylinders are connected to air pumps and control components.
[0006] As a further improvement, the bottom ends of the insert plate are slidably connected to the slide rail via sliders.
[0007] Furthermore, a bellows plate is provided below the insert plate, and the two ends of the bellows plate are respectively connected to the sliders on both sides.
[0008] Furthermore, the lifting device includes a lifting rod, a top plate, and multiple lifting cylinders. The workbench is equipped with a horizontal plate, and the horizontal plate is equipped with lifting cylinders. The output end of the lifting cylinder is connected to the top plate. One end of the lifting rod is connected to the lifting plate, and the other end passes through the workbench and is arranged above the top plate.
[0009] Furthermore, the workbench is provided with an elongated slot, and the lifting rod is inserted into the elongated slot.
[0010] Furthermore, the control components include a control switch, a solenoid valve, and a PLC controller. The control switch is mounted on the workbench, the solenoid valve is connected to the air pump and the pusher cylinder, and the solenoid valve and the control switch are electrically connected to the PLC controller. Both the solenoid valve and the PLC controller are installed inside the workbench.
[0011] Furthermore, the front end of the lifting plate is provided with a material insertion ramp in the shape of an inclined arc.
[0012] Beneficial effects Compared with the prior art, this utility model has the following advantages: This utility model discloses a separation device for copper wire from the stator of a waste motor. The device places a motor stator with one end of the copper wire cut off on a bellows plate. Pressing the control switch activates the pushing cylinders on both sides, causing the inserting plates on both sides to move towards each other. This allows the saw teeth on both sides to insert into the copper wire at the uncut end. At this point, the stator core is above the lifting plate. Pressing the control switch activates the lifting cylinder, which pushes the top plate. The top plate then pushes the lifting rod upwards, thereby lifting the stator core and separating it from the copper wire. This achieves rapid dismantling of the copper wire, effectively improving dismantling efficiency while reducing the labor intensity of employees. It is highly practical and has a wide range of applications. Attached Figure Description
[0013] Figure 1 This is a top view of the structure of this utility model; Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model.
[0014] The components are: 1-Workbench, 2-Lifting device, 3-Control components, 4-Slide rail, 5-Insertion plate, 6-Sawtooth, 7-Lifting plate, 8-Pushing cylinder, 9-Mounting plate, 10-Bellboard, 11-Long slot, 12-Slider, 13-Air pump, 14-Horizontal plate, 15-Insertion ramp, 21-Lifting cylinder, 22-Lifting rod, 23-Top plate, 31-Control switch, 32-Solenoid valve, 33-PLC controller. Detailed Implementation
[0015] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.
[0016] See Figure 1-2 As shown, this utility model discloses a separation device for recycling stator copper wire from waste motors. It includes a workbench 1 with slide rails 4 on both sides. Symmetrically arranged insert plates 5 are mounted on the slide rails 4, and each insert plate 5 has serrations 6 arranged in a staggered manner. A lifting plate 7 is located above the insert plates 5, and a lifting device 2 is located below the lifting plate 7 for lifting it. Mounting plates 9 are located on both sides of the workbench 1, and pushing cylinders 8 are mounted on the mounting plates 9. The output ends of the pushing cylinders 8 are connected to the insert plates 5 on both sides. Each pushing cylinder 8 is connected to an air pump 13 and a control component 3. The device separates copper wires with one end cut. The motor stator is placed on the bellows plate 10. Pressing the control switch 31 activates the pusher cylinders 8 on both sides. The pusher cylinders 8 push the insert plates 5 on both sides to move towards each other, so that the saw teeth 6 on both sides insert into the copper wire at the uncut end. At this time, the stator core is located above the lifting plate 7. By pressing the control switch 31, the lifting cylinder 21 is activated. The lifting cylinder 21 pushes the top plate 23, and the top plate 23 pushes the lifting rod 22 to rise, thereby driving the lifting plate 7 to lift the stator core, thus realizing the separation of the stator core and the copper wire, achieving the effect of quickly dismantling the copper wire, effectively improving the efficiency of dismantling the copper wire, and reducing the labor intensity of employees.
[0017] Specifically, the bottom ends of the insert plate 5 are slidably connected to the slide rail 4 by sliders 12. The sliders 12 serve as guides and supports, making the operation of the insert plate 5 more stable.
[0018] Preferably, a bellows plate 10 is provided below the insert plate 5. The two ends of the bellows plate 10 are respectively connected to the sliders 12 on both sides. The bellows plate 10 supports the motor stator and can be folded and retracted during the operation of the insert plate 5, thereby ensuring the feasibility of the operation of the insert plate 5.
[0019] Furthermore, the lifting device 2 includes a lifting rod 22, a top plate 23, and multiple lifting cylinders 21. The workbench 1 is equipped with a horizontal plate 14, and the lifting cylinders 21 are mounted on the horizontal plate 14. The output end of the lifting cylinders 21 is connected to the top plate 23. One end of the lifting rod 22 is connected to the lifting plate 7, and the other end passes through the workbench 1 and is positioned above the top plate 23. When the lifting cylinder 21 is activated, it pushes the top plate 23, which in turn pushes the lifting rod 22 upward, thereby causing the lifting plate 7 to lift the stator core, thus achieving the separation of the stator core and the copper wire and achieving the effect of quickly disassembling the copper wire.
[0020] Furthermore, a long slot 11 is provided on the workbench 1, and the lifting rod 22 is inserted into the long slot 11.
[0021] Furthermore, the control component 3 includes a control switch 31, a solenoid valve 32, and a PLC controller 33. The control switch 31 is installed on the workbench 1. The solenoid valve 32 is connected to the air pump 13 and the pusher cylinder 8. The solenoid valve 32, the control switch 31, and the PLC controller 33 are electrically connected. The solenoid valve 32 and the PLC controller 33 are both installed inside the workbench. By pressing the control switch 31, the PLC controller 33 receives a signal and controls the air pump 13 and the solenoid valve 32, so that the air pump 13 can charge the lifting cylinder 21, start the lifting cylinder 21, the lifting cylinder 21 pushes the top plate 23, the top plate 23 pushes the lifting rod 22 to rise, thereby driving the lifting plate 7 to lift the stator core, thereby realizing the separation of the stator core and the copper wire.
[0022] Furthermore, the front end of the lifting plate 7 is provided with an insertion ramp 15 in an inclined arc shape, which facilitates the insertion ramp 15 of the lifting plate 7 to be inserted into the bottom of the stator core, so that the lifting plate 7 can smoothly lift the stator core and separate it from the copper wire.
[0023] In this embodiment, a device for separating copper wire from the stator of a scrap motor is used. The stator with one end of the copper wire cut is placed on the bellows plate 10. Pressing the control switch 31 activates the pushing cylinders 8 on both sides. The pushing cylinders 8 push the inserting plates 5 on both sides to move towards each other, causing the saw teeth 6 on both sides to insert into the copper wire at the uncut end. At this time, the stator core is above the lifting plate 7. Pressing the control switch 31 activates the lifting cylinder 21, which pushes the top plate 23. The top plate 23 pushes the lifting rod 22 upward, thereby lifting the stator core with the lifting plate 7, thus separating the stator core from the copper wire. This achieves rapid dismantling of the copper wire, effectively improving the efficiency of copper wire dismantling while reducing the labor intensity of employees. This device for separating copper wire from the stator of a scrap motor effectively improves the efficiency of copper wire dismantling and is convenient to use and highly practical.
[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present utility model. These modifications and improvements will not affect the effectiveness of the present utility model or the practicality of the patent.
Claims
1. A separation device for recycling stator copper wire from waste electric motors, characterized in that, The workbench (1) includes a slide rail (4) on both sides of the workbench (1), and symmetrically arranged insert plates (5) on the slide rail (4) on both sides. The insert plates (5) on both sides are provided with serrations (6), and the serrations (6) on both sides are staggered. A lifting plate (7) is provided above the insert plate (5), and a lifting device (2) for lifting it is provided below the lifting plate (7). Mounting plates (9) are provided on both sides of the workbench (1), and a pusher cylinder (8) is provided on the mounting plate (9). The output end of the pusher cylinder (8) on both sides is connected to the insert plates (5) on both sides respectively. The pusher cylinder (8) is connected to an air pump (13) and a control component (3).
2. The separation device for recycling stator copper wire from waste motors according to claim 1, characterized in that, The bottom ends of the insert plate (5) are slidably connected to the slide rail (4) by a slider (12).
3. The separation device for recycling stator copper wire from waste motors according to claim 2, characterized in that, The insert plate (5) is provided with a gusset plate (10) below it, and the two ends of the gusset plate (10) are respectively connected to the sliders (12) on both sides.
4. The separation device for recycling stator copper wire from waste motors according to claim 1, characterized in that, The lifting device (2) includes a lifting rod (22), a top plate (23) and multiple lifting cylinders (21). The workbench (1) is provided with a horizontal plate (14), and the horizontal plate (14) is provided with lifting cylinders (21). The output end of the lifting cylinder (21) is connected to the top plate (23). One end of the lifting rod (22) is connected to the lifting plate (7), and the other end passes through the workbench (1) and is arranged above the top plate (23).
5. The separation device for recycling stator copper wire from waste motors according to claim 1, characterized in that, The workbench (1) is provided with a long slot (11), and the lifting rod (22) is inserted into the long slot (11).
6. The separation device for recycling stator copper wire from waste motors according to claim 1, characterized in that, The control component (3) includes a control switch (31), a solenoid valve (32) and a PLC controller (33). The control switch (31) is installed on the workbench (1). The solenoid valve (32) is connected to the air pump (13) and the pusher cylinder (8). The solenoid valve (32) and the control switch (31) are electrically connected to the PLC controller (33). The solenoid valve (32) and the PLC controller (33) are both installed inside the workbench.
7. The separation device for recycling stator copper wire from waste motors according to claim 1, characterized in that, The front end of the lifting plate (7) is provided with a material insertion ramp (15) in an inclined arc shape.