Combined ptc heater

CN224923885UActive Publication Date: 2026-10-30ANHUI NINGGUO CITY TIANCHENG TECH DEV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522560360.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-10-30
Estimated Expiration
2035-12-02

AI Technical Summary

Technical Problem

[0003]现有的PTC加热器在使用时,能够稳定的进行供热和加热,但是在实际使用时存在一定的问题,具体体现在PTC加热器在使用时,需要根据安装位置、使用场景的不同,来对陶瓷发热元件和铝管的数量进行调整和变动,现在的PTC加热器使用时,整体的结构固定,无法快速、便捷的对整体的部件进行更换和组合,影响设备整体的工作质量

Benefits of technology

本实用新型中,通过设置插接机构和拼接机构,能够根据安装位置和使用场景的不同,来对不同数量的加热元件进行对接和拼接,实现加热器主体的组合,之后根据组合完成的加热器主体的宽度的变化,对侧护板整体的间距进行调整和变动,实现对加热器主体快速的对接和防护,保证了设备整体工作质量,且后续配合支撑机构,能够对加热器主体的连接块部分进行支撑,保证连接块与加热器主体连接的稳定性,提高了设备整体的安全性。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224923885U_ABST
    Figure CN224923885U_ABST
Patent Text Reader

Abstract

The utility model discloses a combined PTC heater belongs to PTC heater technical field, solves the problem that current PTC heater cannot according to the different of use scene to the quantity of heating element carries out the quick combination, and this equipment includes the heater main part, side guard board and connecting block, the heater main part both sides are provided with side guard board, and side guard board is provided with two groups together, and the connecting block is installed to the heater main part side, the plug -in mechanism of butt joint of supplementary heater main part is installed on the heater main part, in the utility model, through setting plug -in mechanism and splicing mechanism, can according to the installation position and the different of use scene, to the butt joint and splicing of different quantity's heating element, realize the combination of heater main part, then according to the width change of the heater main part of combination completion, adjust and change the spacing of side guard board whole, realize the butt joint and protection of heater main part fast, guarantee the equipment whole working quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of PTC heater technology, and specifically relates to a combined PTC heater. Background Technology

[0002] The PTC heater is composed of a PTC ceramic heating element and an aluminum tube. Due to the use of U-shaped corrugated heat sink, its heat dissipation rate is improved. It combines the advantages of adhesive bonding and mechanical bonding, and fully considers the various thermal and electrical phenomena of the PTC heating element during operation. It has strong bonding force, excellent thermal conductivity and heat dissipation performance, high efficiency, and is safe and reliable. This type of PTC heater has the advantages of low thermal resistance and high heat exchange efficiency. It is an automatic constant temperature and energy-saving electric heater.

[0003] Existing PTC heaters can provide stable heating, but they have certain problems in actual use. Specifically, the number of ceramic heating elements and aluminum tubes needs to be adjusted and changed depending on the installation location and usage scenario. The overall structure of current PTC heaters is fixed, making it difficult to quickly and easily replace and combine the components, which affects the overall working quality of the equipment. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] To address the problems mentioned in the background section, the present invention adopts the following technical solution.

[0006] A combined PTC heater includes a heater body, side guards, and connecting blocks. The heater body has two sets of side guards on both sides. Connecting blocks are installed on the sides of the heater body. An insertion mechanism for docking the heater body is installed on the heater body. The insertion mechanism includes insertion ceramic plates, anti-slip blocks, and docking grooves. The heater body consists of multiple sets of heating elements. A docking groove is formed on the sidewalls of the multiple sets of heating elements. Insertion ceramic plates are slidably installed within the docking grooves. Anti-slip blocks are symmetrically fixed on both sides of the insertion ceramic plates. The docking grooves are slidably connected to each other.

[0007] As a preferred embodiment of the present invention, the insertion mechanism further includes mating blocks, and multiple sets of mating blocks are equidistantly installed on the side wall of the side guard plate, and the mating blocks are slidably inserted into the mating groove on the heating element.

[0008] As a preferred technical solution of this utility model, the PTC heater further includes a support mechanism, which includes a concave frame, a connecting piece, and a positioning rod. Multiple sets of concave frames are provided on the side of the heater body. The concave frames are provided with positioning grooves for positioning with the connecting blocks. A connecting piece is installed on one side of the surface of the concave frame, and a positioning rod is installed on the side of the connecting piece. A slot is provided on the other side of the surface of the concave frame, and the slot is slidably inserted into the positioning rod.

[0009] As a preferred technical solution of this utility model, the side guard plate is provided in two sets, and the upper surface of the side guard plate is provided with a plug-in groove for insertion with the positioning rod.

[0010] As a preferred technical solution of this utility model, the PTC heater further includes a splicing mechanism, which includes a barrier plate, an extension arm, a partition plate and a positioning plate. The positioning plate is fixedly installed at the end of the side guard plate, and a barrier plate is provided between the positioning plates. Extension arms are symmetrically installed at both ends of the barrier plate, and multiple sets of partition plates are equidistantly installed on the lower surface of the extension arm. A gap is formed between the partition plates, and the gap is slidably connected to the positioning plate.

[0011] As a preferred embodiment of this utility model, a protruding plate is installed at the end of the positioning plate.

[0012] As a preferred technical solution of this utility model, the splicing mechanism further includes a support plate, a snap-fit ​​block, and a support frame. A snap-fit ​​block is installed at the end of the side guard plate and at the end away from the positioning plate. A support plate is provided on the side of the side guard plate. Multiple sets of slots for inserting into the snap-fit ​​block are equidistantly provided on the support plate. A support frame for calibrating and limiting the connection block is installed on the upper surface of the support plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, by setting up a plug-in mechanism and a splicing mechanism, different numbers of heating elements can be connected and spliced ​​according to different installation positions and usage scenarios to achieve the combination of the heater body. Then, according to the change in the width of the assembled heater body, the overall spacing of the side guard plates can be adjusted and changed to achieve rapid connection and protection of the heater body, ensuring the overall working quality of the equipment. Furthermore, with the subsequent support mechanism, the connecting block part of the heater body can be supported to ensure the stability of the connection between the connecting block and the heater body, thereby improving the overall safety of the equipment. Attached Figure Description

[0014] Figure 1 This is a perspective view of the overall structure of this utility model.

[0015] Figure 2 This is a perspective view of the structure of the heater body and side guard plate after disassembly.

[0016] Figure 3 This is a perspective view of the plug-in mechanism structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the support mechanism in this utility model.

[0018] Figure 5 This is a schematic diagram of the splicing mechanism in this utility model.

[0019] The correspondence between the labels and component names in the attached figures is as follows: 1. Heater body; 2. Side guard plate; 3. Connecting block; 4. Insertion mechanism; 41. Insertion ceramic plate; 42. Anti-slip block; 43. Docking groove; 44. Mating block; 5. Support mechanism; 51. Concave frame; 52. Connecting piece; 53. Positioning rod; 6. Splicing mechanism; 61. Barrier plate; 62. Extension arm; 63. Partition plate; 64. Positioning plate; 65. Support plate; 66. Snap-fit ​​block; 67. Support frame. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments.

[0023] Depend on Figure 1 and Figure 2 As shown, it is a structural schematic diagram of the combined PTC heater in this embodiment. The heater includes a heater body 1, side guard plates 2 and connecting blocks 3. Side guard plates 2 are provided on both sides of the heater body 1. There are two sets of side guard plates 2. Connecting blocks 3 are installed on the side of the heater body 1. The heater body 1 is composed of multiple sets of heating elements. An insertion mechanism 4 for assisting the heater body 1 to dock is installed on the heater body 1.

[0024] Depending on the installation location and usage scenario, multiple heating elements are connected and combined to form the heater body 1. The heater body 1 is then placed between the side guard plates 2. The side guard plates 2 reinforce and lock the heater body 1, thus strengthening the overall heater components. After that, the connecting lines are connected to the connecting block 3 to provide power for the operation of the heater body 1 and assist the overall operation of the heater.

[0025] From the appendix Figure 2 and Figure 3 As shown, the insertion mechanism 4 includes an insertion ceramic plate 41, an anti-sliding block 42, a docking groove 43, and a mating block 44. A docking groove 43 is provided on the side wall of multiple heating elements. The insertion ceramic plate 41 is slidably installed in the docking groove 43. Anti-sliding blocks 42 are symmetrically fixed on both sides of the insertion ceramic plate 41. The docking grooves 43 are slidably connected to each other. Multiple mating blocks 44 are equidistantly installed on the side wall of the side guard plate 2. The mating blocks 44 are slidably inserted into the docking grooves 43 on the heating elements.

[0026] In use, multiple heating elements are arranged flat, ensuring that the mating grooves 43 in each heating element are aligned. Then, the insert ceramic plate 41 is pressed into the mating groove 43, so that the anti-sliding block 42 enters the heating elements on both sides at the same time, reinforcing and locking the positions of the two sets of heating elements that are in contact, completing the overall docking and assembly of the heater body 1. The installation of the mating block 44 allows the heater body 1 to be stably installed between the side guard plates 2, quickly completing the installation and assembly of the components.

[0027] From the appendix Figure 4 As shown, this is a structural schematic diagram of the support mechanism 5 in this embodiment. The PTC heater also includes the support mechanism 5, which includes a concave frame 51, a connecting piece 52, and a positioning rod 53. The heater body 1 has multiple sets of concave frames 51 on its side. The concave frame 51 has a positioning groove for positioning with the connecting block 3. The connecting piece 52 is installed on one side of the surface of the concave frame 51, and the positioning rod 53 is installed on the side of the connecting piece 52. The other side of the surface of the concave frame 51 has a slot, which is slidably inserted into the positioning rod 53. The side guard plate 2 has two sets, and the upper surface of the side guard plate 2 has an insertion groove for insertion with the positioning rod 53.

[0028] During use, after the heater body 1 is assembled and spliced, the corresponding concave frame 51 is selected according to the number of connecting blocks 3. The positioning groove on the concave frame 51 is used to make the concave frame 51 fit against the bottom of the connecting block 3. Then, through the cooperation of the connecting piece 52 and the positioning rod 53, the concave frames 51 are assisted to dock and lock the overall position of the concave frame 51, providing calibration and support for the connecting block 3. The edge of the concave frame 51 is connected to one of the side guard plates 2 to prevent the overall position of the assembled concave frame 51 from shifting.

[0029] From the appendix Figure 5 As shown, this is a structural schematic diagram of the splicing mechanism 6 in this embodiment. The PTC heater also includes the splicing mechanism 6, which includes a barrier plate 61, an extension arm 62, a partition plate 63, and a positioning plate 64. The positioning plate 64 is fixedly installed at the end of the side guard plate 2. The barrier plate 61 is arranged between the positioning plates 64. The extension arm 62 is symmetrically installed at both ends of the barrier plate 61. Multiple sets of partition plates 63 are equidistantly installed on the lower surface of the extension arm 62. A gap is formed between the partition plates 63, and the gap is slidably connected to the positioning plate 64. A protruding plate is installed at the end of the positioning plate 64.

[0030] In use, the assembled heater body 1 is installed between the side guard plates 2 to determine the spacing between the side guard plates 2. Then, the baffle plate 61 is inserted between the side guard plates 2 so that the baffle plate 63 and the positioning plate 64 are aligned to lock the spacing at the bottom of the side guard plates 2, thereby achieving the initial positioning of the side guard plates 2 and providing shielding and protection for the overall operation of the heater body 1.

[0031] From the appendix Figure 5 As shown, the splicing mechanism 6 also includes a support plate 65, a snap-fit ​​block 66, and a support frame 67. A snap-fit ​​block 66 is installed at the end of the side guard plate 2 and at the end away from the positioning plate 64. A support plate 65 is provided on the side of the side guard plate 2. Multiple sets of slots for inserting into the snap-fit ​​block 66 are equally spaced on the support plate 65. A support frame 67 for calibrating and limiting the connection block 3 is installed on the upper surface of the support plate 65.

[0032] When one end of the side guard plate 2 is positioned, the support plate 65 is inserted into the other end of the side guard plate 2. The Shudie snap-fit ​​block 66 enters the slot in the support plate 65. During the insertion process, the support frame 67 can provide support for the middle part of the connecting block 3, making the overall practical effect of the equipment more efficient.

[0033] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.

Claims

1. A combined PTC heater, comprising a heater body (1), side guard plates (2), and connecting blocks (3), wherein the heater body (1) is provided with side guard plates (2) on both sides, and two sets of side guard plates (2) are provided in total, and connecting blocks (3) are installed on the side of the heater body (1), characterized in that: The heater body (1) is equipped with an auxiliary plug-in mechanism (4) for docking with the heater body (1). The plug-in mechanism (4) includes a plug-in ceramic plate (41), an anti-sliding block (42), and a docking groove (43). The heater body (1) is composed of multiple heating elements. A docking groove (43) is opened on the side wall of the multiple heating elements. The plug-in ceramic plate (41) is slidably installed in the docking groove (43). Anti-sliding blocks (42) are symmetrically fixed on both sides of the plug-in ceramic plate (41). The docking groove (43) is slidably connected to the docking groove (43).

2. The combined PTC heater according to claim 1, characterized in that: The insertion mechanism (4) also includes a mating block (44). Multiple sets of mating blocks (44) are installed at equal intervals on the side wall of the side guard plate (2). The mating block (44) slides into the mating groove (43) on the heating element.

3. The combined PTC heater according to claim 1, characterized in that: The PTC heater also includes a support mechanism (5), which includes a concave frame (51), a connecting piece (52), and a positioning rod (53). The heater body (1) has multiple sets of concave frames (51) on its side. The concave frame (51) has a positioning groove for positioning with the connecting block (3). The connecting piece (52) is installed on one side of the surface of the concave frame (51), and the positioning rod (53) is installed on the side of the connecting piece (52). The other side of the surface of the concave frame (51) has a slot, which is slidably inserted into the positioning rod (53).

4. The combined PTC heater according to claim 3, characterized in that: The side guard plate (2) is provided in two sets. The upper surface of the side guard plate (2) is provided with a plug-in groove for inserting with the positioning rod (53).

5. The combined PTC heater according to claim 1, characterized in that: The PTC heater also includes a splicing mechanism (6), which includes a barrier plate (61), an extension arm (62), a partition plate (63), and a positioning plate (64). The positioning plate (64) is fixedly installed at the end of the side guard plate (2). A barrier plate (61) is provided between the positioning plates (64). An extension arm (62) is symmetrically installed at both ends of the barrier plate (61). Multiple sets of partition plates (63) are equidistantly installed on the lower surface of the extension arm (62). A gap is formed between the partition plates (63), and the gap is slidably connected to the positioning plate (64).

6. The combined PTC heater according to claim 5, characterized in that: A protruding plate is installed at the end of the positioning plate (64).

7. The combined PTC heater according to claim 6, characterized in that: The splicing mechanism (6) also includes a support plate (65), a snap-fit ​​block (66) and a support frame (67). A snap-fit ​​block (66) is installed at the end of the side guard plate (2) and at the end away from the positioning plate (64). A support plate (65) is provided on the side of the side guard plate (2). Multiple sets of slots for inserting the snap-fit ​​block (66) are equally spaced on the support plate (65). A support frame (67) for calibrating and limiting the connecting block (3) is installed on the upper surface of the support plate (65).