Static electricity elimination and dust removal integrated device for film production line

Abstract

The utility model relates to thin film production static elimination technical field, concretely is a kind of static elimination and dust removal integrated device of thin film production line.The utility model, including bottom plate, one side of the bottom plate is equipped with elimination mechanism, the elimination mechanism includes supporting leg, the one side of supporting leg is fixedly connected with bottom plate, the one side fixedly connected with carrier plate of supporting leg, the one side fixedly connected with connecting plate of carrier plate, the one side fixedly connected with first support rod of connecting plate, the one side fixedly connected with first baffle of first support rod, the one side surface of first baffle is connected with two first rotary rods, the circular arc surface of two first rotary rods is all fixedly connected with first sleeve, the one side fixedly connected with first shell of carrier plate.Solve the existing thin film static elimination device, only can carry out single elimination work to thin film, and thin film cannot be cleaned, need to be transported to cleaning device to clean the problem.

Description

Technical Field

[0001] This utility model relates to the field of static electricity elimination technology in thin film production, and in particular to an integrated device for static electricity elimination and dust removal in a thin film production line. Background Technology

[0002] During the production process, nylon films are usually treated with corona discharge to improve their surface properties.

[0003] An existing electrostatic elimination device for a film production line is disclosed in Chinese Patent Publication No. CN222108193U. The device includes a controller, an electrostatic detection and elimination mechanism and an adapter installed between each process and at the end of the film production line. The electrostatic detection and elimination mechanism includes a pre-electrostatic detection sensor, a post-electrostatic detection sensor and an electrostatic eliminator body. The pre-electrostatic detection sensor and the post-electrostatic detection sensor are both disposed above the film, and the electrostatic eliminator body is disposed between the pre-electrostatic detection sensor and the post-electrostatic detection sensor.

[0004] Regarding the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: existing production lines usually operate the electrostatic elimination and dust removal of films separately, requiring the completion of one step before the next step of production can be carried out. This requires manual handling and transfer of the film, and the film is easily damaged during the transfer process. Therefore, in order to address the above problems, an integrated electrostatic elimination and dust removal device for film production lines is proposed. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing thin-film electrostatic elimination devices, which can only perform static elimination on the film and cannot clean it, requiring it to be transported to a cleaning device for cleaning. Therefore, this invention proposes an integrated electrostatic elimination and dust removal device for thin-film production lines.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: It includes a base plate, one side of which is provided with an elimination mechanism. The elimination mechanism includes a support leg, one side of which is fixedly connected to the base plate. A carrier plate is fixedly connected to one side of the support leg. A connecting plate is fixedly connected to one side of the carrier plate. A first support rod is fixedly connected to one side of the connecting plate. A first protective plate is fixedly connected to one side of the first support rod. Two first rotating rods are interlaced on one side surface of the first protective plate. A first sleeve is fixedly connected to the arc surface of each of the two first rotating rods. A first protective shell is fixedly connected to one side of the carrier plate. Two first concentrating pipes are fixedly connected to one side of the first protective shell. A plurality of first nozzles are fixedly connected to the arc surface of each of the two first concentrating pipes. A second concentrating pipe is fixedly connected to one side of the first protective shell. A plurality of second nozzles are fixedly connected to the arc surface of the second concentrating pipe.

[0007] The above components achieve the following effects: the first rotating rod can drive the first sleeve, the first sleeve can compress and flatten the film, and the nozzle can spray water mist onto the film.

[0008] Preferably, a water tank is fixedly connected to one side of the base plate, and two water pumps are fixedly connected to one side of the water tank. A first connecting pipe is fixedly connected to the inner surface of each of the two water pumps. A first multi-head pipe is fixedly connected to one end of the first connecting pipe, and one end of the first multi-head pipe is fixedly connected to a first central pipe.

[0009] The effect achieved by the above components is that the water pump can transport water in the water tank to the first central pipe through the first connecting pipe and the first multi-head pipe.

[0010] Preferably, a second connecting pipe is fixedly connected to the arc surface of the first multi-head tube, a second multi-head tube is fixedly connected to one end of the second connecting pipe, and a second concentrator is fixedly connected to one end of the second multi-head tube. A funnel is inserted and connected to one side of the carrier plate, and one side of the funnel is fixedly connected to the water tank.

[0011] The effect achieved by the above components is to transport water to the second central pipe through the second connecting pipe and the second multi-head pipe.

[0012] Preferably, a second protective shell is fixedly connected to one side of the carrier plate, a heating element is fixedly connected to one side of the second protective shell, a baffle is fixedly connected to one side of the second protective shell, a first bracket is fixedly connected to one side of the second protective shell, a first fixing plate is fixedly connected to one side of the first bracket, a first motor is fixedly connected to one side of the first fixing plate, and a first fan blade is fixedly connected to the output end of the first motor.

[0013] The effect achieved by the above-mentioned components is that the baffle can cover the heating element, preventing damage to the heating element and harm to the human body.

[0014] Preferably, the carrier plate is fixedly connected to a second support rod, a crossbeam is fixedly connected to one side of the second support rod, a plurality of second rotating rods are inserted and connected to one side of the crossbeam, and anti-slip cotton is fixedly connected to the arc surface of the second rotating rod.

[0015] The effect achieved by the above components is that the rotating rod can drive the anti-slip cotton to rotate, the anti-slip cotton can support the film to move, and will not generate static electricity by rubbing against the film.

[0016] Preferably, a cleaning mechanism is provided on one side of the carrier plate. The cleaning mechanism includes a third protective shell, one side of which is fixedly connected to the carrier plate. A second fixing plate is fixedly connected to one side of the third protective shell. A second motor is fixedly connected to one side of the second fixing plate. A third rotating rod is fixedly connected to the output end of the second motor. The arc surface of the third rotating rod is inserted into the third protective shell. A first insulating strip is fixedly connected to the arc surface of the third rotating rod. A first toothed ring is fixedly connected to one end of the third rotating rod. A fourth rotating rod is inserted into the surface of the third protective shell. A second toothed ring is fixedly connected to one end of the fourth rotating rod. The second toothed ring meshes with the first toothed ring. A second insulating strip is fixedly connected to the arc surface of the fourth rotating rod. A retaining ring is fixedly connected to the arc surface of the fourth rotating rod.

[0017] The effect achieved by the above components is that the first and second insulating strips can clean the dust adhering to the front and back of the film.

[0018] Preferably, two second brackets are fixedly connected to one side of the third protective shell, and a third fixing plate is fixedly connected to one side of each of the second brackets. A third motor is fixedly connected to one side of the third fixing plate, and a second fan blade is fixedly connected to the output end of the third motor. A third support rod is fixedly connected to one side of the carrier plate, and a second protective plate is fixedly connected to one side of the third support rod. Two fifth rotating rods are interlaced on the surface of the second protective plate, and a second sleeve is fixedly connected to the arc surface of the fifth rotating rod.

[0019] The effect achieved by the above components is that the third motor can drive the second fan blade to rotate, blowing air onto the surface of the film and removing dust from the film surface.

[0020] In summary, the beneficial effects of this utility model are as follows: 1. In this utility model, the static electricity of the completed film can be eliminated by the elimination mechanism, and the water in the central tube can be atomized and sprayed onto the film by the nozzle. The water mist adsorbs the static electricity on the film, eliminating the static electricity on the film. After eliminating the static electricity, the water mist attached to the film can be dried.

[0021] 2. In this utility model, the cleaning mechanism can sweep away and clean the dust on the film, and the insulating strip can prevent the film from generating static electricity again during the cleaning process. Attached Figure Description

[0022] Figure 1 is a three-dimensional structural schematic diagram of this utility model; Figure 2 is a schematic diagram of the elimination mechanism in this utility model; Figure 3 is a structural schematic diagram of the elimination of the first protective shell mechanism in this utility model; Figure 4 is a schematic diagram of the structure of the second protective shell of the elimination mechanism in this utility model; Figure 5 is a schematic diagram of the cleaning mechanism in this utility model.

[0023] Figure 6 is a schematic diagram of the first toothed ring of the cleaning mechanism in this utility model.

[0024] Legend: 1. Base plate; 2. Elimination mechanism; 201. Support leg; 202. Carrier plate; 203. Connecting plate; 204. First support rod; 205. First protective plate; 206. First rotating rod; 207. First sleeve; 208. First protective shell; 209. First central pipe; 210. First nozzle; 211. Second central pipe; 212. Second nozzle; 213. Water tank; 214. Water pump; 215. First connecting pipe; 216. First multi-head pipe; 217. Second connecting pipe; 218. Second multi-head pipe; 219. Funnel; 220. Second protective shell; 221. Heating element; 222. Baffle; 223. First bracket; 224. First fixing plate; 225. First motor; 226. First fan blade; 227. Second support rod; 228. Crossbeam; 229. Second rotating rod; 230. Anti-slip cotton; 3. Cleaning mechanism; 301. Third protective shell; 302. Second fixing plate; 303. Second motor; 304. Third rotating rod; 305. First insulating strip; 306. First toothed ring; 307. Second toothed ring; 308. Fourth rotating rod; 309. Second insulating strip; 310. Snap ring; 311. Second bracket; 312. Third fixing plate; 313. Third motor; 314. Second fan blade; 315. Third support rod; 316. Second protective plate; 317. Fifth rotating rod; 318. Second sleeve. Detailed Implementation

[0025] Reference Figure 1As shown, this utility model provides a technical solution: an integrated device for static elimination and dust removal in a film production line, including a base plate 1, an elimination mechanism 2 on one side of the base plate 1, a cleaning mechanism 3 on one side of the elimination mechanism 2, a fixed connection between one side of the elimination mechanism 2 and the base plate 1, and a fixed connection between one side of the cleaning mechanism 3 and the base plate 1, wherein the elimination mechanism 2 and the cleaning mechanism 3 are interconnected.

[0026] The following section will explain the specific setup and function of the elimination mechanism 2 and the cleaning mechanism 3.

[0027] Reference Figures 2-4As shown, in this embodiment: it includes a base plate 1, and an elimination mechanism 2 is provided on one side of the base plate 1. The elimination mechanism 2 includes a support leg 201, one side of the support leg 201 is fixedly connected to the base plate 1, a carrier plate 202 is fixedly connected to one side of the support leg 201, a connecting plate 203 is fixedly connected to one side of the carrier plate 202, a first support rod 204 is fixedly connected to one side of the connecting plate 203, a first protective plate 205 is fixedly connected to one side of the first support rod 204, two first rotating rods 206 are inserted and connected to one side of the surface of the first protective plate 205, and a first sleeve 207 is fixedly connected to the arc surface of each of the two first rotating rods 206. A first protective shell 208 is fixedly connected to one side of the carrier plate 202, and two first concentrating pipes 209 are fixedly connected to one side of the first protective shell 208. A number of first nozzles 210 are fixedly connected to the arc surface of a central pipe 209. A second central pipe 211 is fixedly connected to one side of a first protective shell 208. A number of second nozzles 212 are fixedly connected to the arc surface of the second central pipe 211. A first sleeve 207 can be driven by a first rotating rod 206. The first sleeve 207 can compress and flatten the film. Water mist can be sprayed onto the film by the nozzles. A water tank 213 is fixedly connected to one side of the base plate 1. Two water pumps 214 are fixedly connected to one side of the water tank 213. A first connecting pipe 215 is fixedly connected to the inner surface of each of the two water pumps 214. A first multi-head pipe 216 is fixedly connected to one end of the first connecting pipe 215. One end of the first multi-head pipe 216 is fixedly connected to the first central pipe 209. Water from water tank 213 is pumped by water pump 214 through first connecting pipe 215 and first multi-ended pipe 216 to first central pipe 209. A second connecting pipe 217 is fixedly connected to the arc surface of the first multi-ended pipe 216. One end of the second connecting pipe 217 is fixedly connected to a second multi-ended pipe 218, and one end of the second multi-ended pipe 218 is fixedly connected to the second central pipe 211. A funnel 219 is inserted into one side of the carrier plate 202, and one side of the funnel 219 is fixedly connected to the water tank 213. Water is pumped to the second central pipe 211 through the second connecting pipe 217 and the second multi-ended pipe 218. A second protective shell 220 is fixedly connected to one side of the carrier plate 202, and a heating element 221 is fixedly connected to one side of the second protective shell 220. A baffle 222 is fixedly connected to one side of the second protective shell 220. A first bracket 223 is fixedly connected to one side of the first bracket 223. A first fixing plate 224 is fixedly connected to one side of the first fixing plate 224. A first motor 225 is fixedly connected to one side of the first fixing plate 224. A first fan blade 226 is fixedly connected to the output end of the first motor 225. The baffle 222 can cover the heating element 221 to prevent damage to the heating element 221 and harm to the human body. A second support rod 227 is fixedly connected to the carrier plate 202. A crossbeam 228 is fixedly connected to one side of the second support rod 227. Several second rotating rods 229 are inserted and connected to one side of the crossbeam 228. Anti-slip cotton 230 is fixedly connected to the arc surface of the second rotating rod 229. The rotating rod can drive the anti-slip cotton 230 to rotate.The anti-slip cotton 230 supports the movement of the film without generating static electricity through friction with it.

[0028] Reference Figures 5-6 As shown, specifically, a cleaning mechanism 3 is provided on one side of the carrier plate 202. The cleaning mechanism 3 includes a third protective shell 301. One side of the third protective shell 301 is fixedly connected to the carrier plate 202. A second fixing plate 302 is fixedly connected to one side of the third protective shell 301. A second motor 303 is fixedly connected to one side of the second fixing plate 302. A third rotating rod 304 is fixedly connected to the output end of the second motor 303. The arc surface of the third rotating rod 304 is inserted into the third protective shell 301. A first insulating strip 305 is fixedly connected to the arc surface of the third rotating rod 304. A first toothed ring 306 is fixedly connected to one end of the third rotating rod 304. A fourth rotating rod 308 is inserted into the surface of the third protective shell 301. A second toothed ring 307 is fixedly connected to one end of the fourth rotating rod 308. The second toothed ring 307 meshes with the first toothed ring 306. A second insulating strip 309 is fixedly connected to the arc surface of the fourth rotating rod 308. A retaining ring 310 is fixedly connected to the arc surface of rod 308. The first insulating strip 305 and the second insulating strip 309 can clean the dust on the front and back of the film. Two second brackets 311 are fixedly connected to one side of the third protective shell 301. A third fixing plate 312 is fixedly connected to one side of each second bracket 311. A third motor 313 is fixedly connected to one side of the third fixing plate 312. A second fan blade 314 is fixedly connected to the output end of the third motor 313. A third support rod 315 is fixedly connected to one side of the carrier plate 202. A second protective plate 316 is fixedly connected to one side of the third support rod 315. Two fifth rotating rods 317 are interlaced on the surface of the second protective plate 316. A second sleeve 318 is fixedly connected to the arc surface of the fifth rotating rod 317. The third motor 313 can drive the second fan blade 314 to rotate, blowing air onto the surface of the film and blowing away the dust on the film surface.

[0029] Working principle: The film passes through the first sleeve 207, through the elimination mechanism 2 and the cleaning mechanism 3, and then through the second sleeve 318. The film is conveyed through the first sleeve 207 and the second sleeve 318. During this conveying process, water from the water tank 213 is pumped by the water pump 214 through the first connecting pipe 215 to the first multi-head pipe 216, and then through the first multi-head pipe 216 to the first concentrating pipe 209. Water is also conveyed through the second connecting pipe 217 and the second multi-head pipe 218 to the second concentrating pipe 211. The first concentrating pipe 209 and the second concentrating pipe 211 respectively atomize the water and spray it onto the film through the first nozzle 210 and the second nozzle 212. The water mist eliminates static electricity on the film. The second rotating rod 229 drives the anti-slip cotton 230 to rotate, and the anti-slip cotton 230... The device supports and transports the film. The heating element 221 raises the temperature in the second protective shell 220. The first motor 225 drives the fan blades to rotate, blowing hot air onto the film to evaporate the moisture. The film then passes between the first insulating strip 305 and the second insulating strip 309. The second motor 303 drives the third rotating rod 304 to rotate, which in turn drives the first toothed ring 306 to rotate. The first toothed ring 306 drives the second toothed ring 307 to rotate, which in turn drives the fourth rotating rod 308 to rotate. The third and fourth rotating rods 304 and 308 respectively drive the first and second insulating strips 305 and 309 to rotate, cleaning the surface of the film. The third motor 313 drives the second fan blade 314 to rotate, further cleaning the dust that has detached from the film.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An integrated electrostatic elimination and dust removal device for a thin film production line, comprising a base plate (1), characterized in that: The base plate (1) has an elimination mechanism (2) on one side. The elimination mechanism (2) includes a support leg (201). One side of the support leg (201) is fixedly connected to the base plate (1). A carrier plate (202) is fixedly connected to one side of the support leg (201). A connecting plate (203) is fixedly connected to one side of the carrier plate (202). A first support rod (204) is fixedly connected to one side of the connecting plate (203). A first guard plate (205) is fixedly connected to one side of the first support rod (204). Two first rotating rods are interposed on one side surface of the first guard plate (205). (206) The arc surfaces of the two first rotating rods (206) are fixedly connected to the first sleeves (207), the first protective shell (208) is fixedly connected to one side of the carrier plate (202), the first protective shell (208) is fixedly connected to one side of the first protective shell (208), the arc surfaces of the two first protective shells (209) are fixedly connected to a plurality of first nozzles (210), the first protective shell (208) is fixedly connected to one side of the second protective shell (208), and the arc surfaces of the second protective shell (211) are fixedly connected to a plurality of second nozzles (212).

2. The integrated electrostatic elimination and dust removal device for a thin film production line according to claim 1, characterized in that: A water tank (213) is fixedly connected to one side of the base plate (1), and two water pumps (214) are fixedly connected to one side of the water tank (213). A first connecting pipe (215) is fixedly connected to the inner surface of each of the two water pumps (214). A first multi-head pipe (216) is fixedly connected to one end of the first connecting pipe (215), and one end of the first multi-head pipe (216) is fixedly connected to the first central pipe (209).

3. The integrated electrostatic elimination and dust removal device for a thin film production line according to claim 2, characterized in that: The first multi-head tube (216) is fixedly connected to the arc surface of the second connecting tube (217), one end of the second connecting tube (217) is fixedly connected to the second multi-head tube (218), one end of the second multi-head tube (218) is fixedly connected to the second central tube (211), and a funnel (219) is inserted through one side of the carrier plate (202), and one side of the funnel (219) is fixedly connected to the water tank (213).

4. The integrated electrostatic elimination and dust removal device for a thin film production line according to claim 1, characterized in that: A second protective shell (220) is fixedly connected to one side of the carrier plate (202), a heating element (221) is fixedly connected to one side of the second protective shell (220), a baffle (222) is fixedly connected to one side of the second protective shell (220), a first bracket (223) is fixedly connected to one side of the second protective shell (220), a first fixing plate (224) is fixedly connected to one side of the first bracket (223), a first motor (225) is fixedly connected to one side of the first fixing plate (224), and a first fan blade (226) is fixedly connected to the output end of the first motor (225).

5. The integrated electrostatic elimination and dust removal device for a thin film production line according to claim 1, characterized in that: The carrier plate (202) is fixedly connected to a second support rod (227), and a crossbeam (228) is fixedly connected to one side of the second support rod (227). Several second rotating rods (229) are inserted and connected to one side of the crossbeam (228), and anti-slip cotton (230) is fixedly connected to the arc surface of the second rotating rod (229).

6. The integrated electrostatic elimination and dust removal device for a thin film production line according to claim 1, characterized in that: A cleaning mechanism (3) is provided on one side of the carrier plate (202). The cleaning mechanism (3) includes a third protective shell (301). One side of the third protective shell (301) is fixedly connected to the carrier plate (202). A second fixing plate (302) is fixedly connected to one side of the third protective shell (301). A second motor (303) is fixedly connected to one side of the second fixing plate (302). A third rotating rod (304) is fixedly connected to the output end of the second motor (303). The arc surface of the third rotating rod (304) is inserted into the third protective shell (301). The arc surface of (304) is fixedly connected to a first insulating strip (305), one end of the third rotating rod (304) is fixedly connected to a first toothed ring (306), the surface of the third protective shell (301) is interlaced with a fourth rotating rod (308), one end of the fourth rotating rod (308) is fixedly connected to a second toothed ring (307), the second toothed ring (307) meshes with the first toothed ring (306), the arc surface of the fourth rotating rod (308) is fixedly connected to a second insulating strip (309), and the arc surface of the fourth rotating rod (308) is fixedly connected to a retaining ring (310).

7. An integrated electrostatic elimination and dust removal device for a thin film production line according to claim 6, characterized in that: Two second brackets (311) are fixedly connected to one side of the third protective shell (301). A third fixing plate (312) is fixedly connected to one side of each of the second brackets (311). A third motor (313) is fixedly connected to one side of the third fixing plate (312). A second fan blade (314) is fixedly connected to the output end of the third motor (313). A third support rod (315) is fixedly connected to one side of the carrier plate (202). A second protective plate (316) is fixedly connected to one side of the third support rod (315). Two fifth rotating rods (317) are interlaced on the surface of the second protective plate (316). A second sleeve (318) is fixedly connected to the arc surface of the fifth rotating rod (317).

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