Static eliminator for fabric after-finishing
Patent Information
- Application Number
- CN202522249437.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0002]在面料后整理领域,传统静电消除手段存在明显不足:一方面,多数装置未结合干燥机构对布料干燥程度的影响,仅通过微雾化喷头喷防静电水,难以精准控制喷涂量,易出现面料返潮或静电残留问题
[0010]1、本技术方案的面料后整理用静电消除装置,以干燥机构为前提使布料干燥程度一致,构建近红外监测与微雾化喷头喷防静电水协同系统,可以精准控制喷涂量,防面料返潮与静电残留,依托干燥机构后的静电高发场景,用微雾化喷头实现静电水均匀附着,可以速消即时静电,干燥机构的干燥面料为基底,适配多面料兼顾干燥与消静电。
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Figure CN224923913U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of static electricity elimination devices, and in particular to a static electricity elimination device for fabric finishing. Background Technology
[0002] In the field of fabric finishing, traditional static elimination methods have obvious shortcomings: on the one hand, most devices do not take into account the influence of the drying mechanism on the degree of fabric drying, and only spray anti-static water through micro-mist nozzles, making it difficult to accurately control the amount of spraying, which easily leads to problems such as fabric dampness or static residue.
[0003] On the other hand, after drying, the fabric is prone to static electricity and wrinkles. In traditional processes, pre-static removal and fabric flattening are separate steps, which is redundant and reduces processing efficiency. Furthermore, due to the lack of adaptability to fabrics of different thicknesses, the subsequent electrostatic water spraying is uneven, making it difficult to balance the pre-treatment effect and fabric compatibility. A more efficient and adaptable static electricity elimination device is needed. Summary of the Invention
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a static electricity elimination device for fabric finishing. The metal roller conducts away part of the static charge in advance, which can simultaneously realize the pre-static elimination and flattening of the dried fabric, and also provide a flat fabric base for the subsequent spraying of antistatic water by the micro-mist nozzle, avoiding uneven spraying caused by wrinkles. With the drying mechanism as a premise, the fabric dries to a uniform degree. A near-infrared monitoring and micro-mist nozzle spraying antistatic water collaborative system is constructed, which can accurately control the spraying amount, and use the micro-mist nozzle to achieve uniform adhesion of antistatic water, which can quickly eliminate static electricity.
[0005] This utility model also provides a static elimination device for fabric finishing as described above, including a base, characterized in that: a conveying roller is fixedly connected to the base, a portal frame is fixedly connected to the base, a support frame is fixedly connected to the base, a motor is rotatably connected to one end of the conveying roller, a heat dissipation port is movably connected to one side of the conveying roller, a support roller is movably connected to one end of the heat dissipation port, a portal frame is movably connected to one end of the support roller, an air pump is fixedly connected to the upper end of the portal frame, a pneumatic piston rod is fixedly connected to the lower end of the air pump, a bearing seat is fixedly connected to the lower end of the pneumatic piston rod, a metal conductive roller is fixedly connected inside the bearing seat, a connecting plate is fixedly connected to one end of the portal frame, a near-infrared moisture content sensor is movably connected inside the connecting plate, and an anti-static water storage tank is movably connected to one side of the near-infrared moisture content sensor.
[0006] According to the present invention, an electrostatic elimination device for fabric finishing is provided, wherein a heat-releasing pipe is fixedly connected to one end of the heat-releasing port, and a heat-releasing device is fixedly connected to one end of the heat-releasing pipe.
[0007] According to the present invention, an electrostatic elimination device for fabric finishing is provided, wherein a grounding wire is fixedly connected to one end of the bearing seat, and a through hole is provided at one end of the gate-shaped bracket, wherein a grounding wire is movably connected to the through hole.
[0008] According to the present invention, an antistatic device for fabric finishing is provided, wherein one end of the antistatic water storage tank is fixedly connected to a first water pipe, one end of the first water pipe is fixedly connected to a solenoid valve, and one end of the solenoid valve is fixedly connected to a fan-shaped water pipe.
[0009] According to the present invention, a static electricity elimination device for fabric finishing is provided, wherein a suction pump is movably connected to one side of the first water pipe, a fan-shaped water pipe is movably connected inside the suction pump, a plurality of micro-atomizing nozzles are fixedly connected to the lower end of the fan-shaped water pipe, and a support frame is movably connected to one end of the fan-shaped water pipe. Beneficial effects
[0010] 1. The static elimination device for fabric finishing in this technical solution ensures uniform fabric drying based on the drying mechanism. It constructs a collaborative system of near-infrared monitoring and micro-mist spray nozzles to spray anti-static water, which can accurately control the spray amount and prevent fabric from becoming damp and static electricity residue. Relying on the high static electricity scene after the drying mechanism, the micro-mist spray nozzles achieve uniform adhesion of anti-static water, which can quickly eliminate static electricity. The dried fabric of the drying mechanism serves as the base, which is suitable for multiple fabrics and takes into account both drying and static elimination.
[0011] 2. The metal rollers pre-dissipate some static charge, which can simultaneously achieve pre-static removal and flattening of the fabric after drying. This reduces the redundancy of traditional independent processes and provides a smooth fabric base for subsequent micro-mist spraying of electrostatic water, avoiding uneven spraying caused by wrinkles. In addition, the adjustable air pump pressure can adapt to fabrics of different thicknesses, taking into account both pretreatment effect and fabric compatibility. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is an isometric structural diagram of an electrostatic elimination device for fabric finishing according to the present invention; Figure 2 This is an isometric cross-sectional view of an electrostatic elimination device for fabric finishing according to the present invention; Figure 3 This is an isometric cross-sectional view of a metal pressure roller for fabric finishing according to the present invention. Figure 4 The present utility model proposes Figure 1 Enlarged view of point B in the middle.
[0013] Legend: 1. Base; 2. Conveying roller; 3. Heat release port; 4. Support roller; 5. Near-infrared moisture content sensor; 6. Connecting plate; 7. Anti-static water storage tank; 8. Support frame; 9. Motor; 10. Heat release pipe; 11. Heat releaser; 12. Air pump; 13. Portal bracket; 14. Pneumatic piston rod; 15. Bearing seat; 16. Metal conductive roller; 17. Through hole; 18. Grounding wire; 19. First water pipe; 20. Solenoid valve; 21. Suction pump; 22. Fan-shaped water pipe; 23. Micro-atomizing nozzle. Detailed Implementation
[0014] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0015] Reference Figure 1-4 This utility model provides a static electricity elimination device for fabric finishing, which includes a base 1, a conveyor roller 2 fixedly connected to the base 1, a gate-shaped bracket 13 fixedly connected to the base 1, and a support frame 8 fixedly connected to the base 1. The entire device provides a stable support foundation and ensures the structural stability of the coordinated operation of each functional component.
[0016] Specifically, a motor 9 is rotatably connected to one end of the conveyor roller 2, and a heat dissipation port 3 is movably connected to one side of the conveyor roller 2, which can be driven by the motor 9 to realize continuous fabric transmission.
[0017] Specifically, a heat-releasing pipe 10 is fixedly connected to one end of the heat-releasing port 3, a heat-releasing device 11 is fixedly connected to one end of the heat-releasing pipe 10, a support roller 4 is movably connected to one end of the heat-releasing port 3, and a gate-shaped bracket 13 is movably connected to one end of the support roller 4. The heat-releasing device 11 can supply heat to achieve uniform drying of the fabric, and the support roller 4 prevents the material from directly contacting the heat-releasing port 3.
[0018] Specifically, an air pump 12 is fixedly connected to the upper end of the portal frame 13, a pneumatic piston rod 14 is fixedly connected to the lower end of the air pump 12, a bearing seat 15 is fixedly connected to the lower end of the pneumatic piston rod 14, and a metal conductive roller 16 is fixedly connected inside the bearing seat 15. The pneumatic piston rod 14 can be adjusted by air pressure to adapt to fabrics of different thicknesses and simultaneously complete pre-static removal and flattening.
[0019] Specifically, a grounding wire 18 is fixedly connected to one end of the bearing housing 15, and a through hole 17 is opened at one end of the portal bracket 13. A grounding wire 18 is movably connected to the through hole 17, which can ensure that the static charge of the metal conductive roller 16 is stably discharged through the grounding wire 18, avoid charge accumulation, and improve the reliability of pre-static discharge.
[0020] Specifically, a connecting plate 6 is fixedly connected to one end of the portal bracket 13, and a near-infrared moisture content sensor 5 is movably connected inside the connecting plate 6. The portal bracket 13 ensures the stability of the near-infrared moisture content sensor 5.
[0021] Specifically, an anti-static water storage tank 7 is movably connected to one side of the near-infrared moisture content sensor 5. A first water pipe 19 is fixedly connected to one end of the anti-static water storage tank 7. A solenoid valve 20 is fixedly connected to one end of the first water pipe 19. A fan-shaped water pipe 22 is fixedly connected to one end of the solenoid valve 20. The on / off state and flow rate of the electrostatic water can be precisely controlled by the solenoid valve 20. The fan-shaped water pipe 22 achieves uniform liquid distribution.
[0022] Specifically, a suction pump 21 is movably connected to one side of the first water pipe 19. A fan-shaped water pipe 22 is movably connected inside the suction pump 21. Multiple micro-atomizing nozzles 23 are fixedly connected to the lower end of the fan-shaped water pipe 22. A support frame 8 is movably connected to one end of the fan-shaped water pipe 22, which can provide power for electrostatic water delivery. Uniform spraying is achieved through the micro-atomizing nozzles 23, and the accuracy of static elimination is improved by combining moisture content data.
[0023] Working principle: Motor 9 drives conveyor roller 2 to rotate, and the fabric is sequentially transferred through heat release port 3 and support roller 4. Heater 11 supplies heat to heat release port 3 through heat release pipe 10 to dry the transferred fabric and ensure that the fabric is dried evenly. Subsequently, air pump 12 drives pneumatic piston rod 14 to extend and retract, driving bearing seat 15 and metal voltage-conducting roller 16 to press down. Grounding wire 18, through through hole 17 on gate bracket 13, enables metal voltage-conducting roller 16 to be connected to the ground through grounding wire 18, pre-dissipating some of the static charge on the dried fabric to achieve pre-static removal. On the other hand, it flattens the fabric to avoid wrinkles affecting subsequent processing. Near-infrared moisture content sensor 5 monitors the moisture content of the dried and flattened fabric in real time. Finally, the suction pump 21 transports the static water in the antistatic water storage tank 7 through the first water pipe 19 and the solenoid valve 20 to the fan-shaped water pipe 22, and then multiple micro-atomizing nozzles 23 spray it onto the fabric precisely and evenly according to the monitored moisture content, eliminating residual static electricity and forming a long-lasting antistatic layer, thus completing the static elimination operation of the fabric finishing process.
[0024] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A static electricity elimination device for fabric finishing, comprising a base (1), characterized in that: A conveying roller (2) is fixedly connected to the base (1), a portal frame (13) is fixedly connected to the base (1), a support frame (8) is fixedly connected to the base (1), a motor (9) is rotatably connected to one end of the conveying roller (2), a heat dissipation port (3) is movably connected to one side of the conveying roller (2), a support roller (4) is movably connected to one end of the heat dissipation port (3), a portal frame (13) is movably connected to one end of the support roller (4), and the upper end of the portal frame (13) is fixedly connected to... There is an air pump (12), and a pneumatic piston rod (14) is fixedly connected to the lower end of the air pump (12). A bearing seat (15) is fixedly connected to the lower end of the pneumatic piston rod (14). A metal conductive roller (16) is fixedly connected inside the bearing seat (15). A connecting plate (6) is fixedly connected to one end of the gantry bracket (13). A near-infrared moisture content sensor (5) is movably connected inside the connecting plate (6). An anti-static water storage tank (7) is movably connected to one side of the near-infrared moisture content sensor (5).
2. The static electricity elimination device for fabric finishing according to claim 1, characterized in that, One end of the heat outlet (3) is fixedly connected to a heat outlet pipe (10), and one end of the heat outlet pipe (10) is fixedly connected to a heat generator (11).
3. The static electricity elimination device for fabric finishing according to claim 1, characterized in that, A grounding wire (18) is fixedly connected to one end of the bearing seat (15), and a through hole (17) is opened at one end of the portal bracket (13), with a grounding wire (18) movably connected inside the through hole (17).
4. The static electricity elimination device for fabric finishing according to claim 1, characterized in that, One end of the antistatic water storage tank (7) is fixedly connected to a first water pipe (19), one end of the first water pipe (19) is fixedly connected to a solenoid valve (20), and one end of the solenoid valve (20) is fixedly connected to a fan-shaped water pipe (22).
5. The static electricity elimination device for fabric finishing according to claim 4, characterized in that, A suction pump (21) is movably connected to one side of the first water pipe (19). A fan-shaped water pipe (22) is movably connected inside the suction pump (21). Multiple micro-atomizing nozzles (23) are fixedly connected to the lower end of the fan-shaped water pipe (22). A support frame (8) is movably connected to one end of the fan-shaped water pipe (22).