A patching equipment special for LED light bar production

CN224923965UActive Publication Date: 2026-10-30TAILONG ELECTRONIC KUNSHAN CO LTD
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Patent Information

Application Number
CN202522239073.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-10-30
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0003]在对LED灯条的散料进行贴片时,需要使用到LED散料贴片机,对LED灯条的散料进行检测贴片;在LED散料贴片机的外部设置有外置加料盒,用于根据不同的品种进行快速的切换;在使用时,需要将LED灯条的散料放置到加料盒内,然后通过加料盒进行传输进入到贴片机内部进行检测贴片;而现有的加料盒在使用时,大多是固定大小的,这使得需要多次对加料盒进行装填,影响对灯条的贴片效率,所以需要对此进行改进

Benefits of technology

[0052]通过设置伸缩机构、伸缩块、伸缩槽和伸缩齿板,实现了对收料盒的长度进行伸缩,使得收料盒在进行收料时,可以根据不同数量的灯条进行调节,避免需要多次装填灯条,影响对贴片机的使用效率;通过设置振动机构,实现对收料盒进行振动,避免收料盒内装填较多的灯条,产生堵塞的情况。

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Abstract

The utility model discloses a kind of patching equipment special for LED light bar production, it is related to patching equipment technical field, including: support plate, set in the support frame, with support frame rotary connection;Vent, set up in the support frame;Material receiving box, have two, and two material receiving boxes symmetrically set in the support frame, with support frame fixed connection;By setting telescopic mechanism, telescopic block, telescopic slot and telescopic tooth plate, the length of material receiving box is telescoped, so that material receiving box can be adjusted according to different number of light bar when collecting material, avoid needing to fill light bar multiple times, affect the use efficiency of patching machine;By setting vibration mechanism, material receiving box is vibrated, avoid filling more light bar in material receiving box, produce the situation of jam.
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Description

Technical Field

[0001] This utility model relates to the field of chip mounting equipment technology, and in particular to a chip mounting equipment specifically for LED light strip production. Background Technology

[0002] The main surface mount equipment for LED light strip production is the LED surface mount machine. It is an automated machine specifically designed for the LED industry, used for the assembly of large quantities of LED circuit boards. It features visual recognition technology and a vision-guided positioning system for precise placement, improving production efficiency. It adapts to various pitches, supporting placement at any pitch without requiring equipment adjustments; it boasts efficient changeover capabilities, with the entire feeding mechanism allowing for rapid switching to meet diverse production needs; and it ensures quality assurance through real-time process control and precise positioning compensation technology, guaranteeing placement accuracy and yield.

[0003] When mounting loose LED strips, an LED strip mounting machine is required to inspect and mount the strips. The machine has an external feeding box for quick switching between different product types. During operation, the loose LED strips are placed into the feeding box and then transported into the mounting machine for inspection and mounting. However, most existing feeding boxes are of a fixed size, requiring multiple refills and impacting mounting efficiency. Therefore, improvements are needed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a chip mounting equipment for LED light strip production, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A surface mount technology (SMT) device for LED strip production includes a support frame and support legs, wherein the support legs are fixedly connected to the support frame; and further includes:

[0007] A support plate is disposed on the support frame and is rotatably connected to the support frame;

[0008] Ventilation holes are provided on the support frame;

[0009] The receiving box has two boxes, which are symmetrically arranged on the support frame and fixedly connected to the support frame.

[0010] A telescopic mechanism, mounted on the support frame, is used to extend or retract the length of the receiving box;

[0011] An extension block is provided on the support frame and is fixedly connected to the support block;

[0012] An expansion groove is formed on the expansion block;

[0013] The telescopic toothed plate is slidably connected to the telescopic groove;

[0014] A vibration mechanism, installed on the support frame, is used to impact and vibrate the receiving box to prevent blockage.

[0015] Preferably, the telescopic mechanism includes:

[0016] A telescopic plate is mounted on the telescopic block and is fixedly connected to the telescopic block;

[0017] A telescopic shaft is mounted on the telescopic plate and is rotatably connected to the telescopic plate.

[0018] A telescopic gear is fixedly connected to the telescopic shaft and meshes with the telescopic toothed plate;

[0019] A telescopic disc is fixedly connected to the telescopic shaft;

[0020] A fixing component is provided on the receiving box.

[0021] Preferably, the fixing component includes:

[0022] A fixed frame is provided on the receiving box and is slidably connected to the receiving box;

[0023] There are two fixing blocks, which are symmetrically arranged on the fixing frame and fixedly connected to the fixing frame;

[0024] The transmission component is mounted on the support frame.

[0025] Preferably, the transmission component includes:

[0026] A transmission block is disposed on the support frame and fixedly connected to the support frame;

[0027] A transmission groove is formed on the transmission block;

[0028] A rectangular block is disposed within the transmission groove, slidably connected to the transmission groove, and fixedly connected to the fixing block;

[0029] The elastic component is disposed within the fixed frame.

[0030] Preferably, the elastic component includes:

[0031] An elastic groove is formed within the fixed frame;

[0032] Multiple elastic springs are evenly arranged in the elastic groove and fixedly connected to the fixed frame.

[0033] The elastic plate is fixedly connected to the elastic spring and slidably connected to the elastic groove.

[0034] Preferably, the vibration mechanism comprises:

[0035] A vibrating plate is mounted on the support frame and fixedly connected to the support frame;

[0036] The first vibration shaft is rotatably connected to the vibration plate;

[0037] A fixed plate is fixedly connected to the first vibration shaft;

[0038] The second vibration shaft is fixedly connected to the fixed plate;

[0039] The vibration sleeve is rotatably connected to the second vibration shaft;

[0040] The vibratory feeder is fixedly connected to the first vibratory shaft.

[0041] A sliding component is disposed on the vibrating plate.

[0042] Preferably, the sliding component includes:

[0043] A sliding groove is formed on the vibrating plate;

[0044] A sliding block is disposed within the sliding groove and is slidably connected to the sliding groove;

[0045] A sliding frame is fixedly connected to the sliding block;

[0046] A sliding shaft is eccentrically mounted on the vibratory feed, fixedly connected to the vibratory feed, and slidably connected to the sliding frame;

[0047] A connecting component is disposed on the vibrating plate.

[0048] Preferably, the connecting component includes:

[0049] A connecting plate is disposed on the vibrating plate and is fixedly connected to the vibrating plate;

[0050] There are multiple connecting rods, which are evenly arranged on the sliding frame, fixedly connected to the sliding frame, and slidably connected to the connecting plate.

[0051] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0052] By incorporating a telescopic mechanism, telescopic blocks, telescopic grooves, and telescopic toothed plates, the length of the receiving box can be extended or retracted. This allows the receiving box to be adjusted according to the number of LED strips during material collection, avoiding the need for multiple refills of LED strips and thus reducing the efficiency of the pick-and-place machine. Furthermore, by incorporating a vibration mechanism, the receiving box is vibrated to prevent it from becoming clogged due to excessive LED strip loading. Attached Figure Description

[0053] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0054] Figure 1 A three-dimensional structural diagram of a surface mount equipment specifically designed for LED light strip production is shown.

[0055] Figure 2 A three-dimensional structural diagram of a surface mount equipment specifically designed for LED light strip production is shown.

[0056] Figure 3 An exploded perspective view of a surface mount equipment (SMA) specifically designed for LED strip manufacturing is shown.

[0057] Figure 4 An exploded view of the telescopic mechanism of a chip mounting machine specifically designed for LED strip production is shown.

[0058] Figure 5 An exploded view of the vibration mechanism of a chip mounting machine specifically designed for LED strip production is shown.

[0059] Legend:

[0060] 1. Support frame; 2. Support leg; 3. Support plate; 4. Ventilation hole; 5. Receiving box; 6. Telescopic block; 7. Telescopic groove; 8. Telescopic toothed plate; 9. Telescopic plate; 10. Telescopic shaft; 11. Telescopic gear; 12. Telescopic disc; 13. Fixed frame; 14. Fixed block; 15. Transmission block; 16. Transmission groove; 17. Rectangular block; 18. Elastic groove; 19. Elastic spring; 20. Elastic plate; 21. Vibrating plate; 22. First vibrating shaft; 23. Fixed plate; 24. Second vibrating shaft; 25. Vibrating sleeve; 26. Vibrating disc; 27. Sliding groove; 28. Sliding block; 29. ​​Sliding frame; 30. Sliding shaft; 31. Connecting plate; 32. Connecting rod. Detailed Implementation

[0061] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0062] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0063] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0064] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0065] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a chip mounting equipment for LED light strip production.

[0066] A surface mount device (SMT) for LED strip production includes a support frame 1 and support legs 2, with the support legs 2 fixedly connected to the support frame 1. It also includes: a support plate 3, mounted on the support frame 1 and rotatably connected to it; ventilation holes 4, formed on the support frame 1; two receiving boxes 5, symmetrically arranged on the support frame 1 and fixedly connected to it; a telescopic mechanism, mounted on the support frame 1, for extending and retracting the length of the receiving boxes 5; a telescopic block 6, mounted on the support frame 1 and fixedly connected to it; a telescopic groove 7, formed on the telescopic block 6; a telescopic toothed plate 8, slidably connected to the telescopic groove 7; and a vibration mechanism, mounted on the support frame 1, for impacting and vibrating the receiving boxes 5 to prevent blockage.

[0067] Reference Figure 4 In a preferred embodiment, the telescopic mechanism includes: a telescopic plate 9, which is disposed on the telescopic block 6 and fixedly connected to the telescopic block 6; a telescopic shaft 10, which is disposed on the telescopic plate 9 and rotatably connected to the telescopic plate 9; a telescopic gear 11, which is fixedly connected to the telescopic shaft 10 and meshes with the telescopic gear plate 8; a telescopic disc 12, which is fixedly connected to the telescopic shaft 10; and a fixing component, which is disposed on the receiving box 5.

[0068] During operation, rotating the telescopic disc 12 causes the telescopic shaft 10, which is fixedly connected to the telescopic disc 12, to rotate on the telescopic plate 9, causing the telescopic gear 11, which is fixedly connected to the telescopic shaft 10, to rotate, thereby causing the telescopic toothed plate 8, which meshes with the telescopic gear 11, to slide within the telescopic groove 7.

[0069] Reference Figure 4 In a preferred embodiment, the fixing component includes: a fixing frame 13, which is disposed on the receiving box 5 and slidably connected to the receiving box 5; two fixing blocks 14, which are symmetrically disposed on the fixing frame 13 and fixedly connected to the fixing frame 13; and a transmission component, which is disposed on the support frame 1.

[0070] During operation, the fixed block 14, which is fixedly connected to the telescopic toothed plate 8, moves, causing the fixed frame 13, which is fixedly connected to the fixed block 14, to slide on the receiving box 5.

[0071] Reference Figure 4 In a preferred embodiment, the transmission component includes: a transmission block 15, which is disposed on the support frame 1 and fixedly connected to the support frame 1; a transmission groove 16, which is formed on the transmission block 15; a rectangular block 17, which is disposed in the transmission groove 16, slidably connected to the transmission groove 16, and fixedly connected to the fixing block 14; and an elastic component, which is disposed in the fixing frame 13.

[0072] During operation, the rectangular block 17, which is fixedly connected to the fixed block 14, slides within the transmission groove 16 on the transmission block 15.

[0073] Reference Figure 4 In a preferred embodiment, the elastic component includes: an elastic groove 18, which is formed in the fixed frame 13; multiple elastic springs 19, which are evenly arranged in the elastic groove 18 and fixedly connected to the fixed frame 13; and an elastic plate 20, which is fixedly connected to the elastic springs 19 and slidably connected to the elastic groove 18.

[0074] During operation, when the fixed frame 13 slides, the elastic plate 20 slides on the surface of the support frame 1, causing the elastic spring 19, which is fixedly connected to the elastic plate 20, to gradually release its elastic potential energy, so that the elastic plate 20 slides in the elastic groove 18, thereby ensuring that the elastic plate 20 is always in contact with the surface of the support frame 1.

[0075] Reference Figure 5 In a preferred embodiment, the vibration mechanism includes: a vibration plate 21, which is disposed on the support frame 1 and fixedly connected to the support frame 1; a first vibration shaft 22, which is rotatably connected to the vibration plate 21; a fixed plate 23, which is fixedly connected to the first vibration shaft 22; a second vibration shaft 24, which is fixedly connected to the fixed plate 23; a vibration sleeve 25, which is rotatably connected to the second vibration shaft 24; a vibration disk 26, which is fixedly connected to the first vibration shaft 22; and a sliding component disposed on the vibration plate 21.

[0076] During operation, rotating the vibration sleeve 25 causes the fixed plate 23, which is fixedly connected to the second vibration shaft 24, to rotate, causing the first vibration shaft 22, which is fixedly connected to the fixed plate 23, to rotate on the vibration plate 21, thereby causing the vibration disk 26, which is fixedly connected to the first vibration shaft 22, to rotate.

[0077] Reference Figure 5 In a preferred embodiment, the sliding component includes: a sliding groove 27 formed on the vibrating plate 21; a sliding block 28 disposed in the sliding groove 27 and slidably connected to the sliding groove 27; a sliding frame 29 fixedly connected to the sliding block 28; a sliding shaft 30 eccentrically disposed on the vibrating plate 26, fixedly connected to the vibrating plate 26, and slidably connected to the sliding frame 29; and a connecting component disposed on the vibrating plate 21.

[0078] During operation, the sliding shaft 30, which is fixedly connected to the vibratory plate 26, slides within the sliding frame 29, causing the sliding frame 29 to reciprocate, and the sliding block 28, which is fixedly connected to the sliding frame 29, slides within the sliding groove 27.

[0079] Reference Figure 5 In a preferred embodiment, the connecting component includes: a connecting plate 31, which is disposed on the vibrating plate 21 and fixedly connected to the vibrating plate 21; and multiple connecting rods 32, which are evenly disposed on the sliding frame 29, fixedly connected to the sliding frame 29, and slidably connected to the connecting plate 31.

[0080] During operation, the connecting rod 32, which is fixedly connected to the sliding frame 29, moves back and forth on the connecting plate 31, causing the connecting rod 32 to reciprocate and vibrate against the bottom of the receiving box 5.

[0081] Working principle: When filling the receiving box 5, first rotate the telescopic disc 12, which drives the telescopic shaft 10 fixedly connected to the telescopic disc 12 to rotate on the telescopic plate 9, causing the telescopic gear 11 fixedly connected to the telescopic shaft 10 to rotate, thereby driving the telescopic toothed plate 8 meshing with the telescopic gear 11 to slide in the telescopic groove 7, causing the fixed block 14 fixedly connected to the telescopic toothed plate 8 to move, driving the fixed frame 13 fixedly connected to the fixed block 14 to slide on the receiving box 5, causing the rectangular block 17 fixedly connected to the fixed block 14 to slide in the transmission groove 16 on the transmission block 15. When the fixed frame 13 slides, the elastic plate 20 slides on the surface of the support frame 1, causing the elastic spring 19 fixedly connected to the elastic plate 20 to gradually release its elastic potential energy, causing the elastic plate 20 to slide in the elastic groove 18, thereby ensuring that the elastic plate 20 is always in contact with the surface of the support frame 1, thus realizing the adjustment of the length of the receiving box 5, which is convenient for filling the receiving box 5 with different numbers of LED strip objects;

[0082] Then, rotating the vibration sleeve 25 causes the fixed plate 23, which is fixedly connected to the second vibration shaft 24, to rotate. This causes the first vibration shaft 22, which is fixedly connected to the fixed plate 23, to rotate on the vibration plate 21, causing the vibration disk 26, which is fixedly connected to the first vibration shaft 22, to rotate. This causes the sliding shaft 30, which is fixedly connected to the vibration disk 26, to slide within the sliding frame 29, causing the sliding frame 29 to reciprocate. This causes the sliding block 28, which is fixedly connected to the sliding frame 29, to slide within the sliding groove 27, causing the connecting rod 32, which is fixedly connected to the sliding frame 29, to reciprocate on the connecting plate 31. This causes the connecting rod 32 to reciprocate and impact the bottom of the receiving box 5, thereby preventing blockages in the receiving box 5 and affecting the transmission of the light strip object.

[0083] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A surface mount device for LED strip production, comprising a support frame (1) and support legs (2), wherein the support legs (2) are fixedly connected to the support frame (1); characterized in that, Also includes: A support plate (3) is disposed on the support frame (1) and is rotatably connected to the support frame (1); Ventilation holes (4) are provided on the support frame (1); There are two receiving boxes (5), and the two receiving boxes (5) are symmetrically arranged on the support frame (1) and fixedly connected to the support frame (1); A telescopic mechanism is provided on the support frame (1) for extending or retracting the length of the receiving box (5); Telescopic block (6) is set on the support frame (1) and fixedly connected to the support block; The telescopic groove (7) is formed on the telescopic block (6); The telescopic toothed plate (8) is slidably connected to the telescopic groove (7); A vibration mechanism is installed on the support frame (1) to impact and vibrate the receiving box (5) to prevent the receiving box (5) from becoming blocked.

2. The surface mount equipment for LED strip production according to claim 1, characterized in that, The telescopic mechanism includes: Telescopic plate (9) is disposed on the telescopic block (6) and is fixedly connected to the telescopic block (6); Telescopic shaft (10) is disposed on the telescopic plate (9) and is rotatably connected to the telescopic plate (9); The telescopic gear (11) is fixedly connected to the telescopic shaft (10) and meshes with the telescopic tooth plate (8); The telescopic disc (12) is fixedly connected to the telescopic shaft (10); A fixing component is provided on the receiving box (5).

3. The surface mount equipment for LED strip production according to claim 2, characterized in that, The fixing component includes: A fixed frame (13) is set on the receiving box (5) and is slidably connected to the receiving box (5); There are two fixing blocks (14), and the two fixing blocks (14) are symmetrically arranged on the fixing frame (13) and fixedly connected to the fixing frame (13); The transmission component is mounted on the support frame (1).

4. The surface mount equipment for LED light strip production according to claim 3, characterized in that, The transmission component includes: The transmission block (15) is disposed on the support frame (1) and is fixedly connected to the support frame (1); A transmission groove (16) is formed on the transmission block (15); A rectangular block (17) is disposed in the transmission groove (16), is slidably connected to the transmission groove (16), and is fixedly connected to the fixing block (14); The elastic component is disposed within the fixed frame (13).

5. The surface mount equipment for LED strip production according to claim 4, characterized in that, The elastic component includes: An elastic groove (18) is formed within the fixed frame (13); Multiple elastic springs (19) are evenly arranged in the elastic groove (18) and fixedly connected to the fixed frame (13); The elastic plate (20) is fixedly connected to the elastic spring (19) and slidably connected to the elastic groove (18).

6. The surface mount equipment for LED strip production according to claim 5, characterized in that, The vibration mechanism includes: A vibrating plate (21) is disposed on the support frame (1) and fixedly connected to the support frame (1); The first vibration shaft (22) is rotatably connected to the vibration plate (21); The fixing plate (23) is fixedly connected to the first vibration shaft (22); The second vibration shaft (24) is fixedly connected to the fixed plate (23); The vibrating sleeve (25) is rotatably connected to the second vibrating shaft (24); The vibratory plate (26) is fixedly connected to the first vibratory shaft (22); A sliding component is disposed on the vibrating plate (21).

7. The surface mount equipment for LED strip production according to claim 6, characterized in that, The sliding component includes: A sliding groove (27) is formed on the vibrating plate (21); A sliding block (28) is disposed in the sliding groove (27) and is slidably connected to the sliding groove (27); The sliding frame (29) is fixedly connected to the sliding block (28); The sliding shaft (30) is eccentrically mounted on the vibratory plate (26), fixedly connected to the vibratory plate (26), and slidably connected to the sliding frame (29); The connecting component is disposed on the vibrating plate (21).

8. The surface mount equipment for LED strip production according to claim 7, characterized in that, The connecting component includes: A connecting plate (31) is disposed on the vibrating plate (21) and is fixedly connected to the vibrating plate (21); There are multiple connecting rods (32), and the multiple connecting rods (32) are evenly arranged on the sliding frame (29), fixedly connected to the sliding frame (29), and slidably connected to the connecting plate (31).