Split rectifier bridge structure

Abstract

The utility model relates to rectifier bridge technical field especially relates to split type rectifier bridge structure. Its technical scheme includes: split type base subassembly, rectifier diode subassembly and split type upper cover subassembly, split type base subassembly includes base main part, is provided with multiple groups of mounting panel in base main part, rectifier diode subassembly includes rectifier diode body that sets up in each group mounting panel correspondingly, split type upper cover subassembly includes upper cover main part, and the upper cover main part is set up with the heat dissipation press block in each group mounting panel position department correspondingly. The utility model discloses split type split type base subassembly and split type upper cover subassembly can form the multiple path heat dissipation structure through the setting of mutual cooperation, and the optimization heat dissipation efficiency, and the element operating temperature is reduced obviously compared with integral rectifier bridge, prolongs the life, and combines rectifier diode subassembly and sets up in the shape of plug-in simultaneously, when single element is damaged, only needs to split type upper cover subassembly to be disassembled and replaces the trouble component, need not integral replacement, has reduced the maintenance cost greatly.

Description

Technical Field

[0001] This utility model relates to the field of rectifier bridge technology, and in particular to a split-type rectifier bridge structure. Background Technology

[0002] The rectifier bridge is the core component that converts alternating current (AC) to direct current (DC). Most existing rectifier bridges are integrated structures, where the rectifier diodes, electrode leads, and insulating shell are fixed as an inseparable whole through injection molding or encapsulation. However, this integrated encapsulation causes the heat dissipation paths of each rectifier diode to overlap, making it easy for heat to accumulate inside. This leads to increased component operating temperature, poor heat dissipation efficiency, and reduced lifespan. Furthermore, when a single rectifier diode fails, the entire rectifier bridge must be replaced, making it impossible to replace the faulty component individually. This can easily lead to resource waste and high maintenance costs. Therefore, we propose a split rectifier bridge structure. Utility Model Content

[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a split-type rectifier bridge structure.

[0004] The technical solution of this utility model is as follows: a split-type rectifier bridge structure, including a split-type base assembly, a rectifier diode assembly, and a split-type top cover assembly. The split-type base assembly includes a base body, within which multiple sets of mounting plates are disposed. Each set of the base body has fastening bolts at four corner positions, and each set of fastening bolts has a positioning post on one side of the base body. The rectifier diode assembly includes rectifier diode bodies corresponding to each set of mounting plates, with multiple sets of pin sleeves on both sides of each set of rectifier diode bodies, and multiple sets of elastic conductive clips within each set of pin sleeves. The split-type top cover assembly includes a top cover body, within which a heat dissipation block is disposed corresponding to each set of mounting plates. A thermally conductive silicone grease layer is disposed on one side of the heat dissipation block. A sealing ring is fitted around the outer ring of the base body and the top cover body on their adjacent sides. A snap-fit ​​assembly is disposed around the base body and the top cover body, with the snap-fit ​​assembly including a hook on one side of the base body and a seat on one side of the top cover body.

[0005] Preferably, multiple sets of component slots are correspondingly provided on both the base body and the top cover body. Each set of component slots is provided with a heat-conducting layer. The mounting end of the mounting plate is installed corresponding to the inner wall of the heat-conducting layer in the base body, and the mounting end of the heat dissipation block is installed corresponding to the inner wall of the heat-conducting layer in the top cover body.

[0006] Preferably, the base body has mounting holes at each of the four corner positions, and the top cover body has threaded holes at each of the four corner positions on one side. The mounting ends of the fastening bolts are installed corresponding to the mounting holes, and the top ends of the fastening bolts are installed corresponding to the bolt holes.

[0007] Preferably, the mounting end of the positioning post is installed corresponding to one side of the base body. The lower end of the positioning post is polygonal, and the top of the positioning post is column-shaped. The upper cover body has positioning holes at the positions of each group of positioning posts, and the top of the positioning post is installed corresponding to the positioning holes.

[0008] Preferably, the mounting end of the rectifier diode body is mounted corresponding to one side of the mounting plate, and multiple sets of pin sleeves are respectively sleeved on the outside of the pins of the rectifier diode body. The pin sleeves are hollow columnar structures, and multiple sets of elastic conductive clips are distributed circumferentially along the inner wall of the pin sleeves.

[0009] Preferably, one side of the mounting plate is provided with electrode connection posts on both sides of the rectifier diode body. When the pin sleeve is engaged with the electrode connection post, the elastic conductive clip tightly wraps the outer wall of the electrode connection post, and the pin sleeve and the corresponding electrode connection post are fitted and engaged to form an electrical connection.

[0010] Preferably, multiple sets of heat dissipation fins are provided on one side of the upper cover body, and the multiple sets of heat dissipation fins are uniformly arranged vertically along one side of the upper cover body.

[0011] Preferably, the outer periphery of both the base body and the top cover body on the side closest to each other is provided with an assembly groove, and the inner ring of the sealing ring is installed corresponding to the inner wall of the assembly groove.

[0012] Preferably, the mounting end of the hook is installed corresponding to one side of the base body, and the mounting end of the seat is installed corresponding to one side of the top cover body. When the base body and the top cover body are in a mating state, the hook and seat are locked together.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects: This utility model has a simple overall structure. The combination of a split base assembly and a split top cover assembly forms a multi-path heat dissipation structure, optimizing heat dissipation efficiency. The operating temperature of the components is significantly lower than that of an integrated rectifier bridge, extending their service life. At the same time, combined with the plug-in arrangement of the rectifier diode assembly, when a single component fails, only the split top cover assembly needs to be disassembled and the faulty component replaced, without the need for overall replacement, greatly reducing maintenance costs. The multiple sets of snap-fit ​​components can improve the stability of the split base assembly and the split top cover assembly when they are assembled. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial sectional view of the present invention; Figure 3 This is an exploded view of the structure of this utility model; Figure 4 for Figure 3 Another perspective structural diagram.

[0015] Reference numerals: 1. Split base assembly; 11. Base body; 12. Mounting plate; 13. Fastening bolt; 14. Positioning post; 2. Rectifier diode assembly; 21. Rectifier diode body; 22. Pin sleeve; 23. Elastic conductive clip; 24. Electrode connection post; 3. Split top cover assembly; 31. Top cover body; 32. Heat dissipation block; 33. Thermal grease layer; 34. Heat dissipation fins; 4. Sealing ring; 5. Snap-fit ​​assembly; 51. Hook; 52. Socket; 6. Component slot; 7. Thermal conductive layer. Detailed Implementation

[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example

[0017] like Figure 1-4As shown, the split rectifier bridge structure proposed in this utility model includes a split base assembly 1, a rectifier diode assembly 2, and a split top cover assembly 3. The split base assembly 1 includes a base body 11, which is made of insulating and high-temperature resistant material. Multiple sets of heat dissipation holes are opened at the bottom of the base body 11. The split top cover assembly 3 includes a top cover body 31, which is made of heat-dissipating metal material. Multiple sets of component slots 6 are correspondingly opened on both the base body 11 and the top cover body 31. A heat-conducting layer 7 is provided in each component slot 6, and the mounting end of the heat-conducting layer 7 is fixedly connected to the inner wall of the component slot 6. Multiple sets of mounting plates 12 are provided inside the base body 11, and heat dissipation blocks are provided at the corresponding positions of each mounting plate 12 inside the top cover body 31. 32. The mounting end of the mounting plate 12 is installed correspondingly to the inner wall of the heat-conducting layer 7 in the base body 11, and the mounting end of the mounting plate 12 is fixedly connected to the inner wall of the heat-conducting layer 7 in the base body 11. The mounting end of the heat dissipation block 32 is installed correspondingly to the inner wall of the heat-conducting layer 7 in the upper cover body 31, and the mounting end of the heat dissipation block 32 is fixedly connected to the inner wall of the heat-conducting layer 7 in the upper cover body 31. The setting of the heat-conducting layer 7 can enable the heat on the mounting plate 12 and the heat dissipation block 32 to be quickly conducted, thereby ensuring the long-term stable operation of the rectifier bridge as a whole. A thermally conductive silicone grease layer 33 is provided on one side of the heat dissipation block 32, and the mounting end of the thermally conductive silicone grease layer 33 is fixedly connected to one side of the heat dissipation block 32. The setting of the thermally conductive silicone grease layer 33 can enable the separate upper cover assembly 3 and the separate base assembly to be connected. When assembled, the rectifier diode body 21 and the heat sink 32 fit together more closely, eliminating contact gaps. Each set of base bodies 11 has fastening bolts 13 at four corner positions. Mounting holes are provided at each of the four corner positions on the base body 11. Threaded holes are provided at each of the four corner positions on one side of the top cover body 31. The mounting ends of the fastening bolts 13 are installed corresponding to the mounting holes, and are rotatably connected to the inner wall of the mounting holes. The top ends of the fastening bolts 13 are installed corresponding to the bolt holes, and are threadedly connected to the inner wall of the bolt holes. The fastening bolts 13 ensure a secure fit when the base body 11 and the top cover body 31 are assembled. Each set of fastening bolts 13 has threaded holes at each of the four corner positions on one side of the base body 11. Each body 11 is equipped with a positioning post 14. The mounting end of the positioning post 14 is installed corresponding to one side of the base body 11 and is fixedly connected to one side of the base body 11. The lower end of the positioning post 14 is polygonal. The polygonal shape of the positioning post 14 can better limit the position of the upper cover body 31 when it is installed with the base body 11, thereby ensuring the stability of the upper cover body 31 when it is in the equipped state. The top of the positioning post 14 is columnar. A positioning hole is opened on the upper cover body 31 corresponding to the position of each group of positioning posts 14. The top of the positioning post 14 is installed corresponding to the positioning hole and is slidably connected to the positioning hole. The positioning post 14 can position the upper cover body 31.Multiple sets of heat dissipation fins 34 are provided on one side of the upper part of the upper cover body 31. These fins are evenly and vertically arranged along the upper side of the upper cover body 31, and their mounting ends are fixedly connected to one side of the upper cover body 31. This arrangement of multiple heat dissipation fins 34 effectively dissipates heat from the upper side of the rectifier bridge, further improving its heat dissipation performance. The combined use of the separate base assembly 1 and the separate upper cover assembly 3 forms a multi-path heat dissipation structure, optimizing heat dissipation efficiency. The component operating temperature is significantly lower than that of an integrated rectifier bridge, extending its service life. The rectifier diode assembly 2 includes rectifier diode bodies 21 correspondingly disposed within each mounting plate 12. The mounting ends of the rectifier diode bodies 21 are mounted corresponding to one side of the mounting plate 12. Multiple sets of pin holes are formed on the rectifier diode bodies 21, and the mounting ends of the rectifier diode bodies 21 are slidably connected to the pin holes. The rectifier diode bodies 21 can be inserted into one side of the mounting plate 12 through the pin holes. Multiple sets of pin sleeves 22 are provided on both sides of each rectifier diode body 21. The multiple sets of pin sleeves 22 are respectively sleeved outside the pins of the rectifier diode bodies 21, and the mounting ends of the pin sleeves 22 are fixedly connected to the outside of the pins of the rectifier diode bodies 21. Multiple sets of elastic conductive clips 23 are provided inside each set of pin sleeves 22, and the mounting ends of the elastic conductive clips 23 are fixedly connected to the inner wall of the pin sleeve 22. The pin sleeve 22 has a hollow cylindrical structure, and the multiple sets of elastic conductive clips 23 are arranged along the inner wall of the pin sleeve 22. The mounting plate 12 is arranged at intervals, with electrode connection posts 24 on both sides of the rectifier diode body 21. The mounting end of the electrode connection post 24 is fixedly connected to one side of the rectifier diode body 21. The surface of the electrode connection post 24 is provided with a gold-plated conductive layer. When the pin sleeve 22 is engaged with the electrode connection post 24, the elastic conductive clip 23 tightly wraps the outer wall of the electrode connection post 24. The pin sleeve 22 and the corresponding electrode connection post 24 are matched and engaged to form an electrical connection. The elastic conductive clip 23 inside the pin sleeve 22 cooperates with the gold-plated layer of the electrode connection post 24 to ensure reliable electrical connection and avoid poor contact caused by vibration or temperature change. The rectifier diode assembly 2 is installed in a plug-in form on one side above the mounting plate 12 on the split base assembly 1. When a single component is damaged, only the split top cover assembly 3 needs to be disassembled and the faulty component replaced, without the need for overall replacement, which greatly reduces maintenance costs. A sealing ring 4 is fitted around the outer ring of the base body 11 and the upper cover body 31 on their adjacent sides. Assembly grooves are formed on the outer periphery of both the base body 11 and the upper cover body 31 on their adjacent sides. The inner ring of the sealing ring 4 is installed correspondingly to the inner wall of the assembly groove, and the inner ring of the sealing ring 4 fits tightly against the inner wall of the assembly groove. The sealing ring 4 can seal the gap between the split base assembly 1 and the split upper cover assembly 3 when they are assembled, thereby preventing external rainwater from entering the rectifier bridge and damaging the rectifier diode assembly 2. A latching assembly 5 is provided around the base body 11 and the upper cover body 31. The latching assembly 5 includes... The hook 51 is provided on one side of the base body 11 and the seat 52 is provided on one side of the top cover body 31. The mounting end of the hook 51 is installed corresponding to one side of the base body 11 and is fixedly connected to one side of the base body 11. The mounting end of the seat 52 is installed corresponding to one side of the top cover body 31 and is fixedly connected to one side of the top cover body 31. When the base body 11 and the top cover body 31 are in a conversion state, the hook 51 and the seat 52 are locked together. The setting of multiple sets of locking components 5 can further improve the stability of the split base component 1 and the split top cover component 3 when they are in an assembled state.

[0018] In this embodiment, the operator first assembles the heat-conducting layer 7 into the component slots 6 of the base body 11 and the upper cover body 31, then installs the mounting plate 12 onto the inner wall of the heat-conducting layer 7 on the base body 11, and then inserts the rectifier diode assembly 2 into the mounting plate 12. At this time, it is ensured that the pin sleeve 22 and the electrode connection post 24 are engaged, thereby completing the assembly of the rectifier diode assembly 2. Then, the operator assembles the heat dissipation block 32 with the thermal grease layer 33 into the heat-conducting layer 7 on the upper cover body 31, and then installs the split upper cover assembly 3. The upper side of the split base assembly 1 is installed accordingly, and the positioning post 14 is inserted into the positioning hole on the upper cover body 31. Then the operator presses down the upper cover body 31, so that the card holder 52 is guided by the inclined surface of the card hook 51 and the card hook 51 is locked in the inner side of the card holder 52. At this time, one side of the thermal grease layer 33 is tightly attached to the upper side of the rectifier diode body 21. Finally, the operator uses the fastening bolt 13 to fasten the upper cover body 31 and the base body 11 again, thereby completing the assembly of the split rectifier bridge structure.

[0019] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.

Claims

1. A split-type rectifier bridge structure, comprising a split-type base assembly (1), a rectifier diode assembly (2), and a split-type top cover assembly (3), characterized in that: The split-type base assembly (1) includes a base body (11), which contains multiple sets of mounting plates (12). Each set of the base body (11) has fastening bolts (13) at its four corners. Each set of fastening bolts (13) has a positioning post (14) on one side of the base body (11). The rectifier diode assembly (2) includes rectifier diode bodies (21) corresponding to each set of mounting plates (12). Each set of rectifier diode bodies (21) has multiple sets of pin sleeves (22) on both sides. Each set of pin sleeves (22) has multiple sets of elastic conductive... Clip (23), the split top cover assembly (3) includes a top cover body (31), a heat dissipation pressure block (32) is provided in the top cover body (31) corresponding to the position of each set of mounting plates (12), a thermal conductive silicone grease layer (33) is provided on one side of the heat dissipation pressure block (32), a sealing ring (4) is provided on the outer ring of the base body (11) and the top cover body (31) close to each other, and a buckle assembly (5) is provided around the base body (11) and the top cover body (31), the buckle assembly (5) includes a hook (51) provided on one side of the base body (11) and a seat (52) on one side of the top cover body (31).

2. The split-type rectifier bridge structure according to claim 1, characterized in that, Multiple sets of component slots (6) are correspondingly opened on the base body (11) and the top cover body (31). Each set of component slots (6) is provided with a heat-conducting layer (7). The mounting end of the mounting plate (12) is installed corresponding to the inner wall of the heat-conducting layer (7) in the base body (11), and the mounting end of the heat dissipation block (32) is installed corresponding to the inner wall of the heat-conducting layer (7) in the top cover body (31).

3. The split-type rectifier bridge structure according to claim 1, characterized in that, The base body (11) has mounting holes at the four corners, and the top cover body (31) has threaded holes at the four corners on one side. The mounting end of the fastening bolt (13) is installed in accordance with the mounting hole, and the top end of the fastening bolt (13) is installed in accordance with the bolt hole.

4. The split-type rectifier bridge structure according to claim 1, characterized in that, The mounting end of the positioning column (14) is installed corresponding to one side of the base body (11). The lower end of the positioning column (14) is polygonal, and the top of the positioning column (14) is column-shaped. The upper cover body (31) has a positioning hole at the position of each group of positioning columns (14), and the top of the positioning column (14) is installed corresponding to the positioning hole.

5. The split-type rectifier bridge structure according to claim 1, characterized in that, The mounting end of the rectifier diode body (21) is mounted corresponding to one side of the mounting plate (12). Multiple sets of pin sleeves (22) are respectively sleeved on the outside of the pins of the rectifier diode body (21). The pin sleeve (22) is a hollow columnar structure. Multiple sets of elastic conductive clips (23) are distributed circumferentially along the inner wall of the pin sleeve (22).

6. The split-type rectifier bridge structure according to claim 1, characterized in that, One side of the mounting plate (12) is provided with electrode connection posts (24) on both sides of the rectifier diode body (21). When the pin sleeve (22) is engaged with the electrode connection post (24), the elastic conductive clip (23) tightly wraps the outer wall of the electrode connection post (24). The pin sleeve (22) and the corresponding electrode connection post (24) are adapted to engage and form an electrical connection.

7. The split-type rectifier bridge structure according to claim 1, characterized in that, Multiple sets of heat dissipation fins (34) are provided on one side of the upper cover body (31), and the multiple sets of heat dissipation fins (34) are uniformly arranged vertically along one side of the upper cover body (31).

8. The split-type rectifier bridge structure according to claim 1, characterized in that, The outer periphery of the base body (11) and the upper cover body (31) on the side close to each other is provided with an assembly groove, and the inner ring of the sealing ring (4) is installed corresponding to the inner wall of the assembly groove.

9. The split-type rectifier bridge structure according to claim 1, characterized in that, The mounting end of the hook (51) is installed corresponding to one side of the base body (11), and the mounting end of the seat (52) is installed corresponding to one side of the top cover body (31). When the base body (11) and the top cover body (31) are in a swapped state, the hook (51) and the seat (52) are locked together.

Images