A wafer stamping machine

By designing an automated wafer stamping machine, the problems of high labor intensity and high production costs caused by manual operation in the traditional wafer stamping process have been solved, achieving efficient and low-cost mass production.

CN224936494UActive Publication Date: 2026-11-06KAIPING MENGNISHA FOOD CO LTD
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Patent Information

Application Number
CN202522297016.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-11-06
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

The traditional wafer stamping process relies on manual operation, resulting in high labor intensity and production costs, making it unsuitable for mass production.

Method used

Design a wafer sheet punching machine, including a conveying device, a drying device, a feeding device, a punching device and a discharge conveyor belt. Automated loading and unloading are achieved by using cylinders and a baffle cylinder, reducing manual intervention.

Benefits of technology

It achieves automated loading and unloading, reduces labor intensity, shortens production time, and lowers production costs, making it suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a wafer sheet punching machine, including a main frame, a conveying device on the left side of the main frame, a drying device above the conveying device, a feeding device in the middle of the main frame, a punching device on the right side of the main frame, and a feeding conveyor belt on the right side of the main frame. The feeding device includes a feeding plate, and a feeding cylinder is installed on the main frame to drive the feeding plate to move left and right. A first baffle cylinder and a second baffle cylinder are respectively installed on the upper part of the middle of the main frame. A first baffle plate is installed at the bottom of the first baffle cylinder, and a second baffle plate is installed at the bottom of the second baffle cylinder. A waste conveyor belt is located on the right side of the punching device. This utility model operates stably, automatically realizes the feeding of the punching sheet, and the entire process does not require manual loading and unloading, reducing labor intensity, time, and production costs, and is conducive to mass production.
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Description

Technical Field

[0001] This utility model relates to the field of chocolate making technology, specifically to a wafer punching machine. Background Technology

[0002] In the production of granulated wafer chocolate, wafer sheets are first made using a molding die. Then, batter is poured into multiple cavities within the wafer sheets. After the batter slightly solidifies, two identical wafer sheets are joined together, and then the wafer sheets are punched to obtain granulated chocolate. Finally, a chocolate coating is applied to the surface of the granulated chocolate. However, the traditional wafer sheet punching process is generally done manually, which is labor-intensive, time-consuming, and costly, making it unsuitable for mass production. Therefore, to avoid the shortcomings of the existing technology, it is necessary to improve it. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings and deficiencies in the existing technology and provide a wafer stamping machine that is stable in operation and has high working efficiency.

[0004] This utility model is achieved through the following technical solution:

[0005] A wafer sheet punching machine includes a main frame, a conveying device on the left side of the main frame, a drying device above the conveying device, a feeding device in the middle of the main frame, a punching device on the right side of the main frame, and a feeding conveyor belt on the right side of the main frame. The feeding device includes a feeding plate, and a feeding cylinder is installed on the main frame to drive the feeding plate to move left and right. A first blocking cylinder and a second blocking cylinder are respectively installed on the upper part of the middle of the main frame. A first blocking plate is installed at the bottom of the first blocking cylinder, and a second blocking plate is installed at the bottom of the second blocking cylinder.

[0006] Furthermore, a pressing device is provided on the left side of the main frame. The pressing device includes a left frame, a conveyor belt is installed on the top of the left frame, a pressing cylinder is provided above the conveyor belt, and a pressing plate is connected to the bottom of the pressing cylinder.

[0007] Furthermore, the top of the pressing plate is provided with several guide rods, and the top of the left frame is provided with a support frame for mounting the pressing cylinder. The support frame is provided with a guide sleeve for sliding connection of the guide rods.

[0008] Furthermore, a first positioning detector is installed on the top left side of the left frame.

[0009] Furthermore, the bottom of the main frame is provided with a slide rail extending from left to right, and the bottom of the feeding plate is provided with a slider corresponding to the slide rail.

[0010] Furthermore, a second positioning detector is provided on the left side of the feeding plate.

[0011] Furthermore, a guide plate is installed on the left side of the top of the main frame, and a guide ramp is provided on the left side of the guide plate.

[0012] Furthermore, the conveying device includes a geared motor, the power output end of which is connected to a drive shaft, the drive shaft is equipped with a plurality of drive pulleys, the main frame is equipped with a driven shaft, the driven shaft is rotatably connected to a plurality of driven pulleys, and the drive pulleys are connected to the driven pulleys via a conveyor belt.

[0013] Furthermore, a waste conveyor belt is provided on the right side of the punching device. The unloading conveyor belt is a mesh conveyor belt, and a waste receiving tray is provided below the unloading conveyor belt.

[0014] Furthermore, the bottom of the main frame is provided with adjustable support feet.

[0015] Compared to existing technologies, this utility model features a feeding conveyor belt on the right side of the main frame, and a feeding device including a feeding plate. The main frame is equipped with a feeding cylinder that drives the feeding plate to move left and right. A first blocking cylinder and a second blocking cylinder are respectively installed above the middle of the main frame. A first blocking plate is installed at the bottom of the first blocking cylinder, and a second blocking plate is installed at the bottom of the second blocking cylinder. During operation, wafer sheets are conveyed to the feeding plate by the conveying device. After the feeding cylinder drives the feeding plate to convey the wafer sheets to the right, the feeding plate pushes the previously stamped wafer sheets onto the unloading conveyor belt. Then, the first baffle cylinder drives the first baffle plate to move downwards to block the wafer sheet. The feeding cylinder drives the feeding plate to move to the left, and the wafer sheet remains stationary. Then, the feeding cylinder drives the feeding plate to move to the right, and the wafer sheet is sent into the punching device. The second baffle cylinder drives the second baffle plate to move downwards to block the wafer sheet. The feeding cylinder drives the feeding plate to move to the left, and the wafer sheet detaches from the feeding plate and remains in the punching device, thus realizing the feeding of the punch. The whole process does not require manual loading and unloading, which reduces labor intensity, time, and production costs, and is conducive to mass production. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the first direction structure of the wafer sheet punching machine of this utility model;

[0018] Figure 2 This is a schematic diagram of the second direction structure of the wafer sheet punching machine of this utility model;

[0019] Figure 3 This is a schematic diagram of the third-direction structure of the wafer stamping machine of this utility model.

[0020] In the diagram: 1-Main frame; 2-Drying device; 3-Punching device; 4-Feeding conveyor belt; 5-Feeding plate; 6-Feeding cylinder; 7-First baffle cylinder; 8-Second baffle cylinder; 9-First baffle plate; 10-Second baffle plate; 11-Left frame; 12-Conveyor belt; 13-Pressure cylinder; 14-Pressure plate; 15-Guide rod; 16-Support frame; 17-Guide sleeve; 18-First positioning detector; 19-Slide rail; 20-Slider; 21-Second positioning detector; 22-Guide plate; 23-Guide inclined plate; 24-Gear motor; 25-Drive shaft; 26-Drive pulley; 27-Driven shaft; 28-Driven pulley; 29-Conveyor belt; 30-Waste conveyor belt; 31-Waste receiving tray; 32-Adjustable support foot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3The present invention discloses a wafer sheet punching machine, comprising a main frame 1, a conveying device on the left side of the main frame 1, a drying device 2 above the conveying device, a feeding device in the middle of the main frame 1, a punching device 3 on the right side of the main frame 1, and a feeding conveyor belt 4 on the right side of the main frame 1. The feeding device includes a feeding plate 5, and a feeding cylinder 6 is installed on the main frame 1 to drive the feeding plate 5 to move left and right. A first blocking cylinder 7 and a second blocking cylinder 8 are respectively installed on the upper part of the middle of the main frame 1. A first blocking plate 9 is installed at the bottom of the first blocking cylinder 7, and a second blocking plate 10 is installed at the bottom of the second blocking cylinder 8. During operation, wafer sheets are conveyed to the feeding plate 5 by the conveying device. The feeding cylinder 6 drives the feeding plate 5 to convey the wafer sheets to the right. The feeding plate 5 then pushes the previously stamped wafer sheets onto the unloading conveyor belt 4. Then, the first blocking cylinder 7 drives the first blocking plate 9 to move downwards to block the wafer sheets. The feeding cylinder 6 drives the feeding plate 5 to move to the left, and the wafer sheets remain stationary. Then, the feeding cylinder 6 drives the feeding plate 5 to move to the right, and the wafer sheets are sent into the stamping device 3. The second blocking cylinder 8 drives the second blocking plate 10 to move downwards to block the wafer sheets. The feeding cylinder 6 drives the feeding plate 5 to move to the left, and the wafer sheets detach from the feeding plate 5 and remain in the stamping device, thus realizing the feeding of the stamping process. The entire process does not require manual loading and unloading, resulting in low labor intensity, short time, reduced production costs, and suitability for mass production.

[0023] A pressing device is provided on the left side of the main frame 1. The pressing device includes a left frame 11. A conveyor belt 12 is installed on the top of the left frame 11. A pressing cylinder 13 is provided above the conveyor belt 12. A pressing plate 14 is connected to the bottom of the pressing cylinder 13 to press the wafer sheet after it is assembled, thereby improving the stability of the chocolate adhesion.

[0024] The top of the pressing plate 14 is provided with several guide rods 15, and the top of the left frame 11 is provided with a support frame 16 for mounting the pressing cylinder 13. The support frame 16 is provided with a guide sleeve 17 for sliding connection of the guide rods 15, so that the up and down movement of the pressing plate 14 is stable and the pressing is stable.

[0025] The first positioning detector 18 is installed on the top left side of the left frame 11. It detects the arrival of the wafer and prepares for the pressing action.

[0026] The bottom of the main frame 1 is provided with a slide rail 19 extending left and right, and the bottom of the feeding plate 5 is provided with a slider 20 corresponding to the slide rail 19, so that the left and right movement of the feeding plate 5 is more stable.

[0027] A second positioning detector 21 is provided on the left side of the feeding plate 5. When the arrival of the wafer is detected, the feeding cylinder 6 is ready to drive the feeding plate 5.

[0028] A guide plate 22 is installed on the top left side of the main frame 1. A guide sloping plate 23 is provided on the left side of the guide plate 22 to guide the wafer sheet and improve the feeding accuracy.

[0029] The conveying device includes a geared motor 24, the power output end of which is connected to a drive shaft 25. The drive shaft 25 is equipped with several drive pulleys 26. The main frame 1 is equipped with a driven shaft 27, which is rotatably connected to several driven pulleys 28. The drive pulleys 26 are connected to the driven pulleys 28 via a conveyor belt 29, which facilitates the stable conveying of wafer sheets.

[0030] A waste conveyor belt 30 is provided on the right side of the stamping device 3 to facilitate the discharge of waste after stamping. The unloading conveyor belt 4 is a mesh conveyor belt, and a waste receiving tray 31 is provided below the unloading conveyor belt 4 to facilitate the collection of debris during the stamping process.

[0031] The bottom of the main frame 1 is equipped with adjustable support feet 32 ​​to improve the levelness and stability of the punching machine.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wafer sheet punching machine, characterized in that: The device includes a main frame, a conveying device on the left side of the main frame, a drying device above the conveying device, a feeding device in the middle of the main frame, a punching device on the right side of the main frame, and a feeding conveyor belt on the right side of the main frame. The feeding device includes a feeding plate, and the main frame is equipped with a feeding cylinder that drives the feeding plate to move left and right. A first baffle cylinder and a second baffle cylinder are respectively installed above the middle of the main frame. A first baffle plate is installed at the bottom of the first baffle cylinder, and a second baffle plate is installed at the bottom of the second baffle cylinder.

2. The wafer stamping machine according to claim 1, characterized in that: A pressing device is provided on the left side of the main frame. The pressing device includes a left frame, a conveyor belt is installed on the top of the left frame, a pressing cylinder is provided above the conveyor belt, and a pressing plate is connected to the bottom of the pressing cylinder.

3. The wafer stamping machine according to claim 2, characterized in that: The top of the pressing plate is provided with several guide rods, and the top of the left frame is provided with a support frame for mounting the pressing cylinder. The support frame is provided with a guide sleeve for sliding connection of the guide rods.

4. The wafer stamping machine according to claim 2, characterized in that: The first positioning detector is installed on the top left side of the left frame.

5. The wafer stamping machine according to claim 1, characterized in that: The bottom of the main frame is provided with a slide rail extending from left to right, and the bottom of the feeding plate is provided with a slider corresponding to the slide rail.

6. The wafer stamping machine according to claim 1, characterized in that: A second positioning detector is provided on the left side of the feeding plate.

7. The wafer stamping machine according to claim 1, characterized in that: A guide plate is installed on the left side of the top of the main frame, and a guide ramp is provided on the left side of the guide plate.

8. The wafer stamping machine according to claim 1, characterized in that: The conveying device includes a geared motor, the power output end of which is connected to a drive shaft. The drive shaft is equipped with several drive pulleys. The main frame is equipped with a driven shaft, which is rotatably connected to several driven pulleys. The drive pulleys are connected to the driven pulleys via a conveyor belt.

9. The wafer stamping machine according to claim 1, characterized in that: A waste conveyor belt is provided on the right side of the punching device. The unloading conveyor belt is a mesh conveyor belt, and a waste receiving tray is provided below the unloading conveyor belt.

10. The wafer stamping machine according to claim 1, characterized in that: The bottom of the main frame is equipped with adjustable support feet.