A gluten winding forming device

Abstract

This utility model discloses a gluten winding and forming device, including a mounting frame, a drive motor mounted on the side of the mounting frame, a first gear mounted on the output end of the drive motor, a clamping assembly fixedly connected to the outer wall of the first gear, a pressure plate assembly mounted on the mounting frame and located on the side of the clamping assembly, a second gear meshing on the side of the first gear, a ball screw fixedly connected to the second gear, and an adjusting assembly fixedly connected to the ball screw. The drive motor drives the first gear to rotate, the rotation of the first gear drives the rotation of the clamping assembly, and through the transmission of the second gear, drives the ball screw to rotate, thereby converting the rotation of the gear into the translational motion of the adjusting assembly. The clamping assembly is used to clamp the gluten sticks. The adjusting assembly is used to control the winding position of the gluten on the sticks. This device solves the problems of traditional gluten winding relying on manual labor and low efficiency, as well as the defects of existing equipment such as unstable clamping and inaccurate winding position control.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically to a gluten winding and forming device. Background Technology

[0002] Gluten is a plant-based protein composed of gliadin and glutenin. To make gluten, add an appropriate amount of water and a little salt to flour, stir until it becomes elastic, and then repeatedly wash it with water to remove all the starch and other impurities. What remains is gluten.

[0003] The existing method of gluten winding is inefficient and cannot meet the needs of mass production. The tightness and shape of gluten winding depend on human experience, resulting in low product standardization. Some automated equipment has problems such as insufficient precision in controlling the winding position and uneven gluten formation. The transmission and pushing mechanisms of some devices are prone to synchronization deviation, which leads to the offset of the winding axis and affects product consistency. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, a gluten winding and forming device is provided, which solves the problems of traditional gluten winding relying on manual labor, low efficiency, and difficulty in ensuring hygiene, as well as the defects of existing equipment such as unstable clamping, inaccurate control of winding position, and low product standardization.

[0005] The objective of this utility model is achieved through the following technical solution: a gluten winding and forming device, comprising a mounting frame, a drive motor mounted on the side of the mounting frame, a first gear mounted on the output end of the drive motor, a clamping assembly fixedly connected to the outer wall of the first gear, a pressure plate assembly mounted on the mounting frame and located on the side of the clamping assembly, a second gear meshing on the side of the first gear, a ball screw fixedly connected to the second gear, and an adjusting assembly fixedly connected to the ball screw; the drive motor drives the first gear to rotate, the rotation of the first gear drives the rotation of the clamping assembly, and through the transmission of the second gear drives the ball screw to rotate, thereby converting the rotation of the gear into the translational motion of the adjusting assembly; the clamping assembly is used to clamp the gluten stick; the adjusting assembly is used to control the winding position of the gluten on the stick.

[0006] In one optional embodiment, the clamping assembly includes a connecting rod fixedly connected to the first gear, a connecting block fixedly mounted to the connecting rod by bolts, an insert rod fixedly connected to the connecting block, a locking piece installed inside the insert rod, a control screw movably connected to the locking piece, and a limiting rod disposed on the side of the control screw and fixedly connected to the locking piece.

[0007] In one optional embodiment, the control screw is threadedly connected to the insertion rod, and the locking plate is driven to move up and down in the insertion rod by rotating the control screw. The bottom of the locking plate is provided with a protrusion, and the locking plate is configured as a ring structure.

[0008] In one optional embodiment, the adjustment assembly includes a support frame fixedly connected to the output end of the ball screw, a spring installed inside the support frame, a movable frame fixedly connected to the top of the spring, a roller movably connected inside the movable frame, a locking rod fixedly connected to the outer wall of the movable frame, a limiting block fixedly connected to the top of the support frame, and an anti-rotation rod locked inside the limiting block, with both ends of the anti-rotation rod fixed to the mounting frame.

[0009] In one alternative embodiment, the roller is movably connected inside the movable frame via a bearing, forming a rotating structure with the movable frame. The movable frame is elastically connected to the support frame via a spring, and can extend and retract along the axial direction of the support frame.

[0010] In one optional embodiment, the pressure plate assembly includes an electric telescopic rod installed inside the mounting frame, a mounting shell fixedly connected to the output end of the electric telescopic rod, a rotating ring movably connected inside the mounting shell, and an extrusion plate fixedly connected to the rotating ring.

[0011] In one alternative embodiment, an electric telescopic rod is used to drive the extrusion disc closer to or away from the clamping assembly. The extrusion disc is cone-shaped and has annular protrusions inside.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By using the same drive motor as the drive source and through the transmission of two gears, the rotation of the clamping component and the translation of the adjusting component can be matched during the winding of gluten, ensuring the uniformity of gluten winding. The clamping component can be replaced with a suitable-sized insert rod according to the thickness of the gluten winding stick. The stick can be fixed by the locking piece, thus ensuring that the stick will not rotate when gluten is wrapped on the gluten stick. At the same time, by placing the gluten strip on the roller, the spring can provide a certain tension, and the gluten is always pulled by a suitable force, ensuring the uniformity and tightness of gluten winding.

[0013] 2. By setting up a pressure plate assembly, the extrusion plate is driven by an electric telescopic rod, and one end of the gluten strip is inserted into the extrusion plate. When the extrusion plate moves to the end of the stick, it can fix the gluten strip to the end of the stick. At the same time, when the gluten is wrapped, the extrusion plate will also rotate due to the friction between it and the gluten strip, which will prevent the gluten strip from falling off during the wrapping process and increase the practicality of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the device from the side. Figure 2 This is a structural schematic diagram of the clamping assembly of the device; Figure 3 This is a schematic diagram of the card assembly section; Figure 4 A schematic diagram of the structure of the adjustment component; Figure 5 This is a schematic diagram of the extrusion disc section.

[0015] In the diagram: 1. Mounting bracket; 2. Drive motor; 3. First gear; 4. Clamping assembly; 401. Connecting rod; 402. Connecting block; 403. Insert rod; 404. Engaging plate; 405. Control screw; 406. Limiting rod; 5. Pressure plate assembly; 501. Electric telescopic rod; 502. Mounting shell; 503. Rotating ring; 504. Extrusion plate; 6. Second gear; 7. Ball screw; 8. Adjustment assembly; 801. Support frame; 802. Spring; 803. Movable frame; 804. Roller; 805. Engaging rod; 806. Limiting block; 807. Anti-rotation rod. Detailed Implementation

[0016] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0017] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0018] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, the internal connection of two elements, or the interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0019] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.

[0020] Please refer to Figures 1 to 4A gluten winding forming device includes a mounting frame 1, a drive motor 2 mounted on the side of the mounting frame 1, a first gear 3 mounted on the output end of the drive motor 2, a clamping assembly 4 fixedly connected to the outer wall of the first gear 3, a pressure plate assembly 5 mounted on the mounting frame 1 and located on the side of the clamping assembly 4, a second gear 6 meshing on the side of the first gear 3, a ball screw 7 fixedly connected to the second gear 6, and an adjusting assembly 8 fixedly connected to the ball screw 7. The drive motor 2 drives the first gear 3 to rotate, the rotation of the first gear 3 drives the rotation of the clamping assembly 4, and through the transmission of the second gear 6, drives the ball screw 7 to rotate, thereby converting the rotation of the gear into the translational motion of the adjusting assembly 8; the clamping assembly 4 uses... The clamping assembly 4 is used to hold the gluten sticks; the adjusting assembly 8 is used to control the winding position of the gluten on the sticks. The clamping assembly 4 includes a connecting rod 401 fixedly connected to the first gear 3, a connecting block 402 fixedly mounted on the connecting rod 401 by bolts, an insert rod 403 fixedly connected to the connecting block 402, a locking piece 404 installed inside the insert rod 403, a control screw 405 movably connected to the locking piece 404, and a limiting rod 406 fixedly connected to the locking piece 404 on the side of the control screw 405. The control screw 405 is threadedly connected to the insert rod 403. By rotating the control screw 405, the locking piece 404 is driven to move up and down in the insert rod 403. The bottom of the locking piece 404 is provided with a protrusion. The engaging plate 404 is configured as a ring structure. The adjusting assembly 8 includes a support frame 801 fixedly connected to the output end of the ball screw 7, a spring 802 installed inside the support frame 801, a movable frame 803 fixedly connected to the top of the spring 802, a roller 804 movably connected inside the movable frame 803, an engaging rod 805 fixedly connected to the outer wall of the movable frame 803, a limiting block 806 fixedly connected to the top of the support frame 801, and an anti-rotation rod 807 engaged inside the limiting block 806. Both ends of the anti-rotation rod 807 are fixed to the mounting frame 1. The roller 804 is movably connected inside the movable frame 803 through bearings, forming a rotating structure with the movable frame 803. The movable frame 803 is connected to the support frame 7 through the spring 802. The support frame 801 is elastically connected and can extend and retract along the axial direction of the support frame 801. With the same drive motor 2 as the drive source and through the transmission of two gears, the rotation of the clamping component 4 and the translation of the adjusting component 8 can be matched during the winding of gluten, ensuring the uniformity of gluten winding. The clamping component 4 can be replaced with a suitable-sized insert rod 403 according to the thickness of the gluten winding stick. The stick can be fixed by the locking piece 404, thus ensuring that the stick will not rotate when gluten is wrapped on the gluten stick. At the same time, by placing the gluten strip on the roller 804, the spring 802 can provide a certain tension, and the gluten is always pulled by a suitable force, ensuring the uniformity and tightness of gluten winding.

[0021] Please refer to Figure 1 and Figure 5The pressing plate assembly 5 includes an electric telescopic rod 501 installed inside the mounting frame 1, a mounting shell 502 fixedly connected to the output end of the electric telescopic rod 501, a rotating ring 503 movably connected inside the mounting shell 502, and an extrusion plate 504 fixedly connected to the rotating ring 503. The electric telescopic rod 501 is used to drive the extrusion plate 504 to move closer to or away from the clamping assembly 4. The extrusion plate 504 is tapered and has annular protrusions inside. The electric telescopic rod 501 drives the extrusion plate 504, and at the same time, one end of the gluten strip is inserted into the extrusion plate 504. When the extrusion plate 504 moves to the end of the stick, it can fix the gluten strip relatively to the end of the stick. At the same time, when the gluten is wrapped, the extrusion plate 504 will also rotate due to the friction between it and the gluten strip, which prevents the gluten strip from falling off during the wrapping process and increases the practicality of the device.

[0022] Working principle: The gluten stick is engaged in the insert rod 403, and the control screw 405 is tightened. At this time, the engaging piece 404 cooperates with the insert rod 403 to clamp the gluten stick. Simultaneously, the gluten strip is placed on the roller 804, with one end positioned at the head of the gluten stick. The electric telescopic rod 501 is then driven until the extrusion plate 504 extrudes the gluten strip and engages its end. At this point, the switch of the drive motor 2 is turned on. The operation of the drive motor 2 drives the first gear 3 and the clamping assembly 4 to rotate. Through the transmission of the second gear 6, the second gear 6 drives the ball screw 7 to rotate, thereby controlling the adjustment assembly. 8. In the horizontal direction, move towards the side closer to the clamping component 4. At this time, the rotation of the clamping component 4 and the gluten strip achieves the effect of winding the gluten. Under the control of the translation of the roller 804, the gluten strip will be evenly wound on the stick. Since the gluten material cannot be perfectly uniform, there will always be some thick and some thin. When the thin gluten passes through the roller 804, the roller 804 will automatically follow under the left and right elastic force of the spring 802 to maintain contact pressure and prevent it from loosening. When it encounters thick gluten, the roller 804 will squeeze the spring 802 to allow the thick section to pass smoothly, while trying to maintain tension to ensure the uniformity of winding.

[0023] Although only certain components and embodiments of this application have been illustrated and described, many modifications and alterations will be apparent to those skilled in the art without actually departing from the scope and spirit of the claims, such as variations in the size, dimensions, structure, shape and proportion of the various elements, installation arrangement, material use, color, orientation, etc.

[0024] Finally, it should be noted that the above embodiments are only preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A gluten winding and forming device, characterized in that: It includes a mounting bracket (1), a drive motor (2) mounted on the side of the mounting bracket (1), a first gear (3) mounted on the output end of the drive motor (2), a clamping assembly (4) fixedly connected to the outer wall of the first gear (3), a pressure plate assembly (5) mounted on the mounting bracket (1) and located on the side of the clamping assembly (4), a second gear (6) meshing on the side of the first gear (3), a ball screw (7) fixedly connected to the second gear (6), and an adjusting assembly (8) fixedly connected to the ball screw (7). The drive motor (2) drives the first gear (3) to rotate. The rotation of the first gear (3) drives the rotation of the clamping assembly (4), and through the transmission of the second gear (6), it drives the ball screw (7) to rotate, thereby converting the rotation of the gear into the translational motion of the adjustment assembly (8). Clamping component (4) is used to clamp the gluten stick; The adjustment component (8) is used to control the position of the gluten wrapped around the stick.

2. The gluten winding and forming device according to claim 1, characterized in that, The clamping assembly (4) includes a connecting rod (401) fixedly connected to the first gear (3), a connecting block (402) fixedly mounted on the connecting rod (401) by bolts, an insert rod (403) fixedly connected to the connecting block (402), a locking piece (404) installed inside the insert rod (403), a control screw (405) movably connected to the locking piece (404), and a limiting rod (406) fixedly connected to the locking piece (404) on the side of the control screw (405).

3. The gluten winding and forming device according to claim 2, characterized in that, The control screw (405) is threadedly connected to the insertion rod (403). By rotating the control screw (405), the locking piece (404) is driven to move up and down in the insertion rod (403). The bottom of the locking piece (404) is provided with a protrusion, and the locking piece (404) is set as a ring structure.

4. The gluten winding and forming device according to claim 1, characterized in that, The adjustment assembly (8) includes a support frame (801) fixedly connected to the output end of the ball screw (7), a spring (802) installed inside the support frame (801), a movable frame (803) fixedly connected to the top of the spring (802), a roller (804) movably connected inside the movable frame (803), a locking rod (805) fixedly connected to the outer wall of the movable frame (803), a limiting block (806) fixedly connected to the top of the support frame (801), and an anti-rotation rod (807) locked inside the limiting block (806). Both ends of the anti-rotation rod (807) are fixed on the mounting frame (1).

5. The gluten winding and forming device according to claim 4, characterized in that, The roller (804) is movably connected inside the movable frame (803) via a bearing, forming a rotating structure with the movable frame (803). The movable frame (803) is elastically connected to the support frame (801) via a spring (802), and can extend and retract axially along the support frame (801).

6. The gluten winding and forming device according to claim 1, characterized in that, The pressure plate assembly (5) includes an electric telescopic rod (501) installed inside the mounting frame (1), a mounting shell (502) fixedly connected to the output end of the electric telescopic rod (501), a rotating ring (503) movably connected inside the mounting shell (502), and a pressing plate (504) fixedly connected to the rotating ring (503).

7. The gluten winding and forming device according to claim 6, characterized in that, An electric telescopic rod (501) is used to drive the extrusion disc (504) to move closer to or away from the clamping assembly (4). The extrusion disc (504) is tapered and has annular protrusions inside.

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