A tobacco blending bin
By designing a multi-layer rotatable mixing disc, an S-shaped guide plate, and an air-jet auxiliary device for the tobacco mixing chamber, the problem of uneven tobacco mixing was solved, the homogenization level of tobacco leaves was improved, and the quality consistency of cigarette products was ensured.
Patent Information
- Application Number
- CN202522144184.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-10-10
AI Technical Summary
The existing tobacco blending process suffers from uneven tobacco leaf distribution and mixing, resulting in differences in chemical composition and physical properties, which affects the consistency and stability of the taste of cigarette products.
Design a tobacco mixing chamber comprising a multi-layer rotatable mixing disc, an S-shaped guide plate, a raised structure, and an air jet auxiliary device to improve the homogenization level through multiple mixing and material contact.
This process ensures thorough mixing of tobacco leaves, improves the homogenization of tobacco sheets, and guarantees the consistency and stability of the taste of cigarette products.
Smart Images

Figure CN224936543U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco leaf re-drying processing technology, and more specifically, to a tobacco leaf mixing bin. Background Technology
[0002] In the tobacco leaf processing stage, uniformity of mixing plays a crucial role in product quality. Current tobacco leaf mixing processes still have some shortcomings. The leaf layout and mixing methods are relatively crude, potentially resulting in uneven initial conditions of the tobacco leaves entering the mixing area. Furthermore, differences in leaf size can easily lead to stratification during mixing, and localized accumulation and mixing dead zones can easily occur, further exacerbating the problem of insufficient uniformity. This results in differences in chemical composition and physical properties within the same batch of tobacco leaves, affecting the consistency and stability of the taste in subsequent cigarette products.
[0003] Therefore, there is an urgent need for a tobacco mixing chamber. Utility Model Content
[0004] The purpose of this invention is to provide a tobacco flake mixing chamber to solve the problems in the prior art. It can drive the tobacco flakes to achieve full contact and mixing through multi-layer mixing discs, thereby improving the homogenization level of tobacco raw materials.
[0005] This utility model provides a tobacco mixing chamber, which includes: a mixing chamber body, an inlet provided at the top of the mixing chamber body, an outlet provided at the lower end of one side wall of the mixing chamber body, and multiple rotatable mixing discs arranged from top to bottom inside the mixing chamber body, wherein the lowermost mixing disc corresponds to the position of the outlet.
[0006] In the tobacco mixing chamber described above, preferably, each of the mixing discs is provided with a plurality of S-shaped guide plates and a plurality of raised structures.
[0007] In the tobacco mixing chamber described above, preferably, the diameters of the plurality of mixing discs increase sequentially from top to bottom.
[0008] In the tobacco mixing chamber described above, preferably, each of the mixing discs is circular in shape, and the rotation speed and / or direction of each mixing disc can be adjusted independently.
[0009] In the tobacco mixing chamber described above, preferably, an air-jet auxiliary device is provided on the inner side wall of the mixing chamber body, and the air-jet auxiliary device is connected to a fan.
[0010] In the tobacco mixing chamber described above, preferably, the air injection auxiliary device and the discharge port are arranged opposite to each other.
[0011] In the tobacco mixing chamber described above, preferably, the air jet auxiliary device includes an air pipe disposed vertically on the inner wall of the mixing chamber body and a plurality of air jet holes formed on the air pipe.
[0012] In the tobacco mixing chamber described above, preferably, there are two mixing discs, namely an upper mixing disc and a lower mixing disc arranged from top to bottom.
[0013] In the tobacco mixing chamber described above, preferably, an upper drive shaft is vertically arranged at the middle position below the top of the mixing chamber body, the upper mixing disc is sleeved on the upper drive shaft, and the upper drive shaft is connected to an upper drive mechanism; a lower drive shaft is vertically arranged at the middle position of the bottom of the mixing chamber body, the lower mixing disc is sleeved on the lower drive shaft, and the lower drive shaft is connected to a lower drive mechanism.
[0014] In the tobacco mixing chamber described above, preferably, the diameter ratio of the lower mixing disc to the upper mixing disc is 1.5-2:1.
[0015] This invention provides a tobacco flake mixing chamber. By setting multiple rotating mixing discs inside the mixing chamber body, the tobacco flakes are brought into full contact and mixed through multiple mixing processes, which can improve the homogenization level of tobacco raw materials processed online. The S-shaped guide plate can guide the material to continuously change its trajectory based on the circular motion generated by the rotation, increasing the complexity of the motion and maximizing the contact opportunities of the material at different positions on the mixing disc. The raised structure can loosen the tobacco flakes under the action of rotation and vibration of the mixing disc. The air jet auxiliary device drives the material to move and exit the chamber. Attached Figure Description
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will be further described below with reference to the accompanying drawings, wherein:
[0017] Figure 1 A three-dimensional structural schematic diagram of an embodiment of the tobacco mixing chamber provided by this utility model;
[0018] Figure 2 A cross-sectional view of an embodiment of the tobacco mixing chamber provided by this utility model;
[0019] Figure 3 This is a top view of a partial structure of the hybrid disk.
[0020] Explanation of reference numerals in the attached drawings: 1-Mixing chamber body, 2-Inlet, 3-Upper mixing disc, 4-Upper drive shaft, 5-Upper drive mechanism, 6-Lower mixing disc, 7-Lower drive shaft, 8-Lower drive mechanism, 9-Air jet auxiliary device, 10-Fan, 11-Outlet, 12-S-shaped guide plate, 13-Protruding structure. Detailed Implementation
[0021] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are in no way intended to limit the present disclosure or its application or use. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that the present disclosure will be thorough and complete, and will fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless specifically stated otherwise, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values set forth in these embodiments should be interpreted as exemplary only and not as limiting.
[0022] The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Terms such as “including” or “contains” mean that the element preceding the term encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as “above” and “below” are used only to indicate relative positional relationships; when the absolute position of the described object changes, this relative positional relationship may also change accordingly.
[0023] In this disclosure, when a specific component is described as being located between a first component and a second component, an intermediary component may or may not be present between the specific component and the first or second component. When a specific component is described as connecting to other components, the specific component may be directly connected to the other components without having an intermediary component, or it may not be directly connected to the other components but may have an intermediary component.
[0024] All terms used in this disclosure (including technical or scientific terms) have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as a dictionary, should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not as having an idealized or highly formalized meaning, unless expressly defined herein.
[0025] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0026] like Figures 1-3As shown, the tobacco mixing chamber provided in this embodiment includes: a mixing chamber body 1, a feed inlet 2 at the top of the mixing chamber body 1, a discharge outlet 11 at the lower end of one side wall of the mixing chamber body 1, and a plurality of rotatable mixing discs arranged from top to bottom inside the mixing chamber body 1, wherein the lowermost mixing disc corresponds to the position of the discharge outlet 11.
[0027] Among them, the diameters of the multiple mixing disks increase sequentially from top to bottom.
[0028] Furthermore, each of the mixing discs is circular in shape, and the rotation speed and / or direction of each mixing disc can be adjusted independently. In specific implementation, the parameters of each mixing disc can be selected according to the characteristics of the tobacco material and the complexity of the mixing.
[0029] During operation, tobacco leaf material falls into the mixing chamber body 1 through the feed inlet 2. Under the rotation of multiple mixing discs, the tobacco leaf material undergoes complex convective diffusion motion and is mixed multiple times through multi-stage mixing discs to achieve full contact and mixing, thereby improving the homogenization level of tobacco leaf raw materials processed online.
[0030] In one embodiment of this utility model, there are two mixing discs, namely an upper mixing disc 3 and a lower mixing disc 6 arranged from top to bottom. Specifically, an upper drive shaft 4 is vertically arranged at the middle position below the top of the mixing chamber body 1, and the upper mixing disc 3 is sleeved on the upper drive shaft 4. The upper drive shaft 4 is connected to an upper drive mechanism 5, which drives the upper mixing disc 3 to rotate through the upper drive shaft 4. A lower drive shaft 7 is vertically arranged at the middle position of the bottom of the mixing chamber body 1, and the lower mixing disc 6 is sleeved on the lower drive shaft 7. The lower drive shaft 7 is connected to a lower drive mechanism 8, which drives the lower mixing disc 6 to rotate through the lower drive shaft 7. The movement trajectory of the tobacco leaves is as follows: the tobacco leaves first fall into the upper mixing disc 3 in the mixing chamber body 1 through the feed inlet 2, where they undergo initial mixing. Under the centrifugal force generated by the rotational motion, the tobacco leaves fall into the lower mixing disc 6 through the gap between the edge of the upper mixing disc 3 and the inner wall of the mixing chamber body 1, where they undergo secondary mixing. The mixing process for three or more layers is similar and will not be described in detail here.
[0031] Furthermore, the diameter ratio of the lower mixing disk 6 to the upper mixing disk 3 is 1.5-2:1, for example, 1.8:1. It should be noted that this invention does not specifically limit the number, distribution, driving method, or size of the mixing disks.
[0032] Furthermore, each of the mixing discs is provided with a plurality of S-shaped guide plates 12 and a plurality of raised structures 13. The S-shaped guide plates 12 can guide the material to continuously change its trajectory based on the circular motion generated by the rotation, increasing the complexity of the motion and maximizing the contact opportunities of the material at different positions on the mixing disc; the raised structures 13 can loosen the tobacco flakes under the action of rotation and vibration of the mixing disc.
[0033] Furthermore, an air-jet auxiliary device 9 is provided on the inner side wall of the mixing chamber body 1. The air-jet auxiliary device 9 is connected to a blower 10. Driven by the blower 10, the air-jet auxiliary device 9 sprays air onto the material on the opposite side, controlling the discharge through airflow and driving the material to move and exit the chamber. The air-jet auxiliary device 9 and the discharge port 11 are arranged opposite each other. Specifically, the air-jet auxiliary device 9 includes an air pipe arranged vertically on the inner wall of the mixing chamber body 1 and multiple air jet holes formed on the air pipe.
[0034] The tobacco flake mixing chamber provided in this embodiment of the invention improves the homogenization level of the processed tobacco raw materials by setting multiple rotating mixing discs inside the mixing chamber body and performing multiple mixing processes through multiple layers of mixing discs. The S-shaped guide plate guides the material to continuously change its trajectory based on the circular motion generated by the rotation, increasing the complexity of the motion and maximizing the contact opportunities of the material at different positions on the mixing disc. The raised structure can loosen the tobacco flakes under the action of rotation and vibration of the mixing disc. The air jet auxiliary device drives the material to move and exit the chamber.
[0035] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0036] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. The scope of this disclosure is defined by the appended claims.
Claims
1. A cut tobacco blending bin, characterized in that, include: The mixing chamber body has a feed inlet at the top and a discharge outlet at the lower end of one side wall. The mixing chamber body has multiple rotatable mixing discs arranged from top to bottom inside, with the lowest mixing disc corresponding to the discharge outlet.
2. The cut tobacco blending bin of Claim 1, wherein, Each of the mixing disks is provided with a number of S-shaped guide plates and a number of protruding structures.
3. The cut tobacco blending bin of Claim 1, wherein, The diameters of the multiple mixing disks increase sequentially from top to bottom.
4. The cut tobacco blending bin of Claim 1, wherein, Each of the mixing discs is circular in shape, and the rotation speed and / or direction of each mixing disc can be adjusted independently.
5. The cut tobacco blending bin of Claim 1, wherein, The mixing chamber body is equipped with an air jet auxiliary device on its internal side wall, and the air jet auxiliary device is connected to a fan.
6. The cut tobacco blending bin of Claim 5, wherein, The air jet auxiliary device and the discharge port are arranged opposite to each other.
7. The cut tobacco blending bin of Claim 5, wherein, The air jet auxiliary device includes an air pipe arranged vertically on the inner wall of the mixing chamber and multiple air jet holes opened on the air pipe.
8. The cut tobacco blending bin of Claim 1, wherein, There are two mixing disks, namely an upper mixing disk and a lower mixing disk arranged from top to bottom.
9. The tobacco blending chamber according to claim 8, characterized in that, An upper drive shaft is vertically arranged at the middle position below the top of the mixing chamber body. The upper mixing disc is sleeved on the upper drive shaft, and the upper drive shaft is connected to an upper drive mechanism. A lower drive shaft is vertically arranged at the middle position of the bottom of the mixing chamber body. The lower mixing disc is sleeved on the lower drive shaft, and the lower drive shaft is connected to a lower drive mechanism.
10. The cut tobacco blending bin of Claim 8, wherein, The diameter ratio of the lower mixing disk to the upper mixing disk is 1.5-2:1.
