A modular convection device
By setting multiple convection units in the housing using a modular convection device, the problems of processing difficulty and high cost in the scale-up process of large-size convection columns are solved, achieving rapid and seamless expansion and low-cost separation effect.
Patent Information
- Application Number
- CN202522676473.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-12-17
AI Technical Summary
Existing large-size convection columns face challenges such as increased processing difficulty, longer production cycles, higher costs, and decreased column efficiency during scale-up.
The modular convection device achieves redundant design by setting multiple convection units in the shell. The number and volume of columns can be freely combined according to production capacity requirements, enabling seamless scaling up from pilot-scale to production scale.
It achieves a significant reduction in scale-up period, low verification cost, avoids the decrease in column efficiency caused by increasing the size of a single column, and meets the separation needs of different scales.
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Figure CN224937703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to chromatographic analysis technology, specifically a modular convection device. Background Technology
[0002] Chromatography is a separation and analysis method, and separation is the core. Therefore, the convection column, which performs the separation function, is the heart of the chromatographic system.
[0003] However, existing large-size convection columns face a bottleneck of increased processing difficulty when scaled up. Furthermore, the scale-up process from small-scale testing to production-scale dimensions is lengthy and costly to verify. Additionally, the efficiency of a single column decreases as its size increases. Utility Model Content
[0004] To address the shortcomings of the existing technology, this utility model provides a modular convection device that allows for free combination of the number and volume of columns according to production capacity requirements, achieving redundant design and facilitating seamless scaling up from small-scale trials to production scale, significantly shortening the scaling-up cycle and reducing verification costs.
[0005] To achieve the above technical objectives, this utility model adopts the following technical solution: a modular convection device, including a housing, Several convection units are evenly distributed in the shell for separating mixed components. Each convection unit includes a convection chamber, a support layer is provided in the middle of the convection chamber, and a filter element is provided in the support layer. The inlet unit, located at the bottom of the housing, is used to feed the mixed components into the convection column; The outlet unit, located at the top of the housing, is used to discharge the components separated by the filter element; The mixed components enter the convection chamber from the inlet unit, are filtered and separated by the filter element, and are discharged from the outlet unit.
[0006] Preferably, the housing includes a top cover and a base, the outlet pipe is disposed inside the top cover, the convection unit and the inlet pipe are both disposed on the base, and the top cover is disposed above the base.
[0007] Preferably, a liquid inlet chamber is provided between the inner wall of the convection chamber and the support layer, and a collection chamber is provided inside the filter element.
[0008] Preferably, the inlet unit includes an inlet pipe, and the liquid inlet chamber is connected to the inlet pipe.
[0009] Preferably, the outlet unit includes an outlet pipe, and the collection chamber is connected to the outlet pipe.
[0010] Preferably, the support layer is a convection column polymer filler layer.
[0011] Preferably, the diameter of the housing at the end facing the inlet unit is larger than the diameter of the housing at the end facing the outlet unit.
[0012] In summary, this utility model achieves the following technical effects: The modular convection device in this embodiment can be equipped with multiple convection units in the housing, eliminating the need to increase the size of a single column. It only requires selecting housings with different numbers of convection units according to production capacity requirements to perform component separation, achieving redundant design and facilitating seamless scaling up from pilot-scale to production scale. The scaling-up cycle is significantly shortened, and the verification cost is low. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a first embodiment of the modular convection device of this utility model; Figure 2 This is a schematic diagram of the internal structure of a first embodiment of the modular convection device of this utility model; Figure 3 This is a schematic diagram of the structure of Embodiment 2 of the modular convection device of this utility model; Figure 4 This is a schematic diagram of the internal structure of Embodiment 2 of the modular convection device of this utility model; Figure 5 This is a schematic diagram of the structure of Embodiment 3 of the modular convection device of this utility model; Figure 6 This is a schematic diagram of the internal structure of Embodiment 3 of the modular convection device of this utility model; Explanation of the reference numerals in the accompanying drawings: 1. Inlet pipe; 2. Shell; 3. Outlet pipe; 4. Liquid inlet chamber; 5. Support layer; 6. Filter element; 7. Collection chamber. Detailed Implementation
[0014] The present invention will be further described in detail below with reference to the accompanying drawings.
[0015] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0020] Example 1: like Figure 1-2 As shown, a modular convection device includes a housing 2. A convection unit, evenly distributed in the housing 2, is used to separate mixed components. The convection unit includes a convection chamber, a support layer 5 is provided in the middle of the convection chamber, and a filter element 6 is provided in the support layer 5. The inlet unit, located at the bottom of housing 2, is used to input the mixed components into the convection column; The outlet unit, located at the top of the housing 2, is used to discharge the components separated by the filter element 6; The mixed components enter the convection chamber from the inlet unit, are filtered and separated by filter element 6, and are discharged from the outlet unit.
[0021] Both the support layer 5 and the filter element 6 are annular. The bottom of the support layer 5 is also provided with a bracket, which is fixed to the bottom of the convection chamber. The bracket has through holes for passing through the mixed components and is used to support and limit the support layer 5 and the filter element 6.
[0022] The housing 2 includes an upper cover and a base. The outlet pipe 3 is located inside the upper cover, and the convection unit and the inlet pipe 1 are both located on the base. The upper cover is located on top of the base. The upper cover and the base allow operators to quickly assemble and disassemble the support layer 5 and the filter element 6.
[0023] The convection chamber 4 is provided between the inner wall of the convection chamber and the support layer 5, and the filter element 6 is provided with a collection chamber 7.
[0024] The inlet unit includes an inlet pipe 1, and the liquid inlet chamber 4 is connected to the inlet pipe 1.
[0025] The outlet unit includes an outlet pipe 3, and the collection chamber 7 is connected to the outlet pipe 3.
[0026] The support layer 5 is a convection column polymer filler layer.
[0027] The diameter of the end of the housing 2 facing the inlet unit is larger than the diameter of the end of the housing 2 facing the outlet unit; this setting can remind the operator and prevent the operator from installing the anti-flow column 4.
[0028] Example 2: like Figure 3-4 As shown, compared to Embodiment 1, the difference in this embodiment is that there are two convection units.
[0029] Example 3: like Figure 5-6 As shown, compared to Embodiment 2, the difference in this embodiment is that there are four convection units.
[0030] Multiple convection units are connected in parallel, and the total processing capacity of the entire device is strictly linearly related to the number of convection units, thus overcoming the limitation that the efficiency of a single column will decrease as its size increases.
[0031] In summary, the modular convection device of this utility model can be equipped with multiple convection units in the shell, eliminating the need to increase the size of a single column. It only requires selecting shells with different numbers of convection units according to the production capacity requirements to perform component separation, achieving redundant design. It also facilitates seamless scaling up from pilot-scale to production scale, significantly shortening the scaling-up cycle and reducing verification costs.
[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims
1. A modular convection device, characterized in that, Including the casing, Several convection units are evenly distributed in the shell for separating mixed components. Each convection unit includes a convection chamber, a support layer is provided in the middle of the convection chamber, and a filter element is provided in the support layer. The inlet unit, located at the bottom of the housing, is used to feed the mixed components into the convection column; The outlet unit, located at the top of the housing, is used to discharge the components separated by the filter element; The mixed components enter the convection chamber from the inlet unit, are filtered and separated by the filter element, and are discharged from the outlet unit.
2. The modular convection device according to claim 1, characterized in that, The housing includes a top cover and a base. The outlet pipe is located inside the top cover, and the convection unit and the inlet pipe are both located on the base. The top cover is located on top of the base.
3. A modular convection device according to claim 1, characterized in that, A liquid inlet chamber is provided between the inner wall of the convection chamber and the support layer, and a collection chamber is provided inside the filter element.
4. A modular convection device according to claim 3, characterized in that, The inlet unit includes an inlet pipe, and the liquid inlet chamber is connected to the inlet pipe.
5. A modular convection device according to claim 3, characterized in that, The outlet unit includes an outlet pipe, and the collection chamber is connected to the outlet pipe.
6. A modular convection device according to claim 1, characterized in that, The support layer is a convection column polymer filler layer.
7. A modular convection device according to claim 1, characterized in that, The diameter of the housing at the end facing the inlet unit is larger than the diameter of the housing at the end facing the outlet unit.
