Gas-liquid separation plate

By designing a gas-liquid separation plate installed at a 45-degree angle, combined with an outer protective plate, medium-efficiency filter cotton, coarse-efficiency filter cotton, packing layer, and aluminum grid structure, the problem of secondary droplet carry-over during gas-liquid separation is solved, achieving effective separation and purification of high-humidity waste gas and ensuring the effective operation of subsequent systems.

CN224937880UActive Publication Date: 2026-11-06HARBIN NEW HYDE INTELLIGENT ENVIRONMENT ENG CO LTD
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Patent Information

Application Number
CN202522682616.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-17
Publication Date
2026-11-06
Estimated Expiration
2035-12-17

AI Technical Summary

Technical Problem

Existing gas-liquid separators suffer from secondary droplet carryover during the gas-liquid separation process, which affects the effectiveness of subsequent waste gas purification systems.

Method used

A gas-liquid separation plate is designed and installed at a 45-degree angle. It includes an outer protective plate, medium-efficiency filter cotton, coarse-efficiency filter cotton, a packing layer, and an aluminum grid structure. Gas-liquid separation is achieved by combining different materials and structures, including open-pore polyurethane fiber sponge, hollow ball packing, and aluminum alloy grid, to ensure liquid recovery and airflow purification.

Benefits of technology

This system reduces the humidity of high-humidity exhaust gas to below 85% before it enters the pipeline, ensuring the effectiveness of the subsequent exhaust gas purification system and improving the gas-liquid separation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a gas-liquid separation plate. The gas-liquid separation plate is installed at a 45-degree angle to the horizontal plane and located at the air outlet. The plate consists of an outer protective plate, medium-efficiency filter cotton, coarse-efficiency filter cotton, a packing layer, and an aluminum grid layer, providing for clean gas discharge and liquid recovery. A drainage groove is provided at one end of the outer protective plate for recovering the separated liquid. The medium-efficiency and coarse-efficiency filter cotton are made of open-pore polyurethane fiber sponge for waste gas purification. The packing layer uses hollow sphere packing to prevent airflow rebound. Several grid plates are installed at a 45-degree angle on the aluminum grid, which are vertically opaque. Water droplets falling on the grid plates flow downwards and eventually into the drainage groove. This invention achieves effective gas-liquid separation, reducing the humidity of high-humidity waste gas to below 85% before entering the pipeline, ensuring the effectiveness of the subsequent waste gas purification system.
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Description

Technical Field

[0001] This utility model relates to a gas-liquid separation plate. Background Technology

[0002] Currently, gas-liquid separation includes inertial force separation, centrifugal force separation, and capillary force separation, corresponding to corrugated plate separators, cyclone separators, and wire mesh separators. Among them, wire mesh separators are widely used due to their simple structure, low cost, and low separation pressure. However, gas-liquid separators still have certain problems, among which the secondary carryover of liquid droplets during the gas-liquid separation process is particularly prominent. Utility Model Content

[0003] This invention provides a gas-liquid separation plate that achieves effective gas-liquid separation, reducing the humidity of high-humidity waste gas to below 85% before it enters the pipeline, thus ensuring the effectiveness of the subsequent waste gas purification system.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A gas-liquid separation plate is characterized in that: the gas separation plate is installed at a 45-degree angle to the horizontal plane and is located at the air outlet. The gas separation plate consists of an outer protective plate, a medium-efficiency filter cotton, a coarse-efficiency filter cotton, a filler layer and an aluminum grid assembly layer in sequence, for the discharge of clean gas and the recovery of liquid.

[0006] A drainage groove is provided at one end of the outer protective plate for recycling the separated liquid;

[0007] The medium-efficiency filter cotton and the coarse-efficiency filter cotton are made of open-pore polyurethane fiber sponge for exhaust gas purification.

[0008] The packing layer uses hollow sphere packing to prevent airflow rebound;

[0009] Several grid plates are installed at a 45-degree angle on the aluminum grid. They are opaque in the vertical direction. Water droplets falling on the grid plates flow downwards in sequence and eventually flow into the drainage channel.

[0010] The gas-liquid separation plate, wherein: the outer protective plate is made of 1.2mm thick perforated galvanized steel plate with a perforation-to-plate ratio of 2:5 and an air permeability of 40%.

[0011] The gas-liquid separation plate, wherein the medium-efficiency filter cotton has a filtration accuracy of F5 grade and the coarse-efficiency filter cotton has a filtration accuracy of G4 grade, absorbs particulate matter in the positive pressure airflow, including droplets and dust mixed particles.

[0012] The gas-liquid separation plate, wherein: the hollow sphere is made of PVC plastic, and the filler layer has a thickness of more than 100mm to prevent airflow rebound.

[0013] The gas-liquid separation plate, wherein: the aluminum grid is made of aluminum alloy, with a plate thickness of 3mm or more, to withstand wind pressure of 4000pa, and the grid plate width is 50mm or more, for liquid retention.

[0014] The beneficial effects of this utility model are: through reasonable design, effective gas-liquid separation is achieved, so that the humidity of high-humidity waste gas is reduced to below 85% before entering the pipeline, ensuring the effectiveness of the subsequent waste gas purification system, and it has promotional value in the treatment of high-humidity waste gas in the environmental protection industry. Attached Figure Description

[0015] Figure 1 This is a structural diagram of the gas-liquid separation plate.

[0016] Figure 2 This is a structural diagram of the grating panel.

[0017] Figure 3 This is a diagram showing the installation structure of the gas-liquid separator plate.

[0018] Figure 4 This is a structural diagram showing the airflow direction of the gas-liquid separator.

[0019] Explanation of reference numerals in the attached drawings: 1-Gas-liquid separation plate; 2-Outer protective plate; 3-Medium-efficiency filter cotton; 4-Coarse-efficiency filter cotton; 5-Packaging layer; 6-Aluminum grid; 7-Grid plate; 8-Drainage trough. Detailed Implementation

[0020] like Figures 1 to 4 The gas-liquid separation plate shown is installed at a 45-degree angle to the horizontal plane and located at the air outlet. The gas-liquid separation plate 1 consists of an outer protective plate 2, a medium-efficiency filter cotton 3, a coarse-efficiency filter cotton 4, a packing layer 5, and an aluminum grid 6 in sequence, for the discharge of clean gas and the recovery of liquid.

[0021] The outer protective plate 2 is made of 1.2mm thick perforated galvanized steel plate with a perforation-to-plate ratio of 2:5 and an air permeability of 40%. A drainage groove 8 is provided at one end of the outer protective plate 2 for recycling the separated liquid.

[0022] The medium-efficiency filter cotton 3 and the coarse-efficiency filter cotton 4 are made of open-pore polyurethane fiber sponge for exhaust gas purification. The medium-efficiency filter cotton 3 has a filtration accuracy of F5 grade, and the coarse-efficiency filter cotton 4 has a filtration accuracy of G4 grade. They absorb particulate matter in positive pressure airflow, including droplets and dust mixed particles.

[0023] The filler layer 5 uses hollow sphere filler, the hollow sphere is made of PVC plastic, and the filler layer 5 has a thickness of more than 100mm to prevent airflow rebound.

[0024] The aluminum grille 6 is made of aluminum alloy with a thickness of 3mm or more, and is designed to withstand wind pressure of 4000pa. Several grille plates 7 are installed on the aluminum grille 6 at a 45-degree angle. They are opaque in the vertical direction. The grille plates 7 are 50mm or more wide to retain liquid. The water droplets falling on the grille plates 7 flow downwards in sequence and eventually flow into the drainage trough 8.

[0025] In this embodiment, a gas-liquid mixture containing particulate pollutants flows into the gas-liquid separation plate 1 at a 45-degree angle with positive pressure. A portion of the gas flows through the gas-liquid separation plate 1, filtering out the particulate pollutants, while the liquid remains in the gas-liquid separation plate 1, achieving gas-liquid separation and purification, which can be directly discharged. The liquid retained in the gas-liquid separation plate 1, such as the dripping water falling on the grid plate 7, flows towards the drainage trough 8 under the action of gravity. In addition, the liquid retained in the packing layer 5, the coarse filter cotton 4, and the medium filter cotton 3 also accumulates slowly and flows towards the drainage trough 8 under the action of gravity. Finally, all the liquid retained in the gas-liquid separation plate 1 flows into the drainage trough 8, ensuring effective liquid recovery.

[0026] Another portion of the airflow is reflected back. The returned airflow is partially purified airflow, which has already passed through the packing layer 5 and the coarse filter cotton 4. Large particles in the airflow have been intercepted, and only small particulate pollutants are present, requiring further purification.

[0027] The above embodiments are merely illustrative examples of this utility model and are not intended to limit the scope of protection of this utility model. Those skilled in the art can make simple changes or substitutions based on the above embodiments without departing from the technical concept of this utility model, but these changes will still fall within the scope of protection of this utility model.

Claims

1. A gas-liquid separation plate, characterized in that: The airflow separation plate (1) is installed at a 45-degree angle to the horizontal plane and is located at the air outlet. The airflow separation plate (1) is composed of an outer protective plate (2), medium-efficiency filter cotton (3), coarse filter cotton (4), filler layer (5) and aluminum grid (6) in sequence, for clean air discharge and liquid recovery. A drainage groove (8) is provided at one end of the outer protective plate (2) for recycling the separated liquid; The medium-efficiency filter cotton (3) and the coarse-efficiency filter cotton (4) are made of open-pore polyurethane fiber sponge for exhaust gas purification. The packing layer (5) is made of hollow sphere packing to prevent airflow rebound; Several grid plates (7) are installed at a 45-degree angle on the aluminum grid (6). They are opaque in the vertical direction. Water droplets falling on the grid plates (7) flow downwards in sequence and eventually flow into the drainage trough (8).

2. The gas-liquid separation plate as described in claim 1, characterized in that: The outer protective plate (2) is made of 1.2mm thick perforated galvanized steel plate with a perforation ratio of 2:5 and an air permeability of 40%.

3. The gas-liquid separation plate as described in claim 1, characterized in that: The medium-efficiency filter cotton (3) has a filtration accuracy of F5 level, and the coarse-efficiency filter cotton (4) has a filtration accuracy of G4 level. It absorbs particulate matter in positive pressure airflow, including droplets and dust mixed particles.

4. A gas-liquid separation plate as described in claim 1, characterized in that: The hollow sphere is made of PVC plastic, and the filler layer (5) has a thickness of more than 100mm to prevent airflow rebound.

5. A gas-liquid separation plate as described in claim 1, characterized in that: The aluminum grille (6) is made of aluminum alloy with a plate thickness of 3mm or more, and is designed to withstand wind pressure of 4000pa. The grille plate (7) is 50mm or more wide and is designed to retain liquid.