A mixing device

By designing the support shaft and transmission components, multiple agitations of chemical agents and powders in the mixing device are achieved, solving the problem of incomplete mixing by single rollers, improving mixing effect and stability, and reducing energy consumption.

CN224938044UActive Publication Date: 2026-11-06HENAN ZHENGHONG PHARMA ADJUVANT CO LTD
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Patent Information

Application Number
CN202522639701.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-11-06
Estimated Expiration
2035-12-12

AI Technical Summary

Technical Problem

Existing mixing devices, when mixing starch, often use single-roller mixing which is not conducive to thoroughly mixing the powder, resulting in poor mixing effect.

Method used

The design employs a support shaft, mixing assembly, and transmission assembly. Through the revolution and rotation of the mixing shaft, combined with the rotation of the material tank, multiple agitations of chemical agents and powders are achieved, enhancing linkage and power transmission.

Benefits of technology

It improves the reaction efficiency between chemical agents and powders, reduces the stirring blind zone, enhances the uniformity and stability of the mixture, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a mixing device, comprising: a support, a bearing box fixedly connected to the top of the support, a support shaft rotatably connected to the top of the bearing box, and a material tank fixedly connected to the top of the support shaft; a vertical plate, fixedly connected to one end of the top of the support, a horizontal plate fixedly connected to the top of the vertical plate, and extension frames fixedly connected to both sides of the horizontal plate near the material tank, with a mixing assembly assembled between the two extension frames. The mixing assembly is used to cooperate with the material tank to stir the reagents and powders. This utility model relates to the field of pregelatinized starch production technology. Through the structural cooperation of the extension frames, this utility model can achieve multiple stirring between the chemical reagents and powders by utilizing the revolution and rotation of the mixing shaft in conjunction with the rotation of the material tank, thereby reducing the blind spot of the mixing shaft and enabling the chemical reagents and powders to react fully.
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Description

Technical Field

[0001] This utility model relates to the field of pregelatinized starch production technology, specifically a mixing device. Background Technology

[0002] Pregelatinized starch is a modified starch obtained by partially or completely breaking down starch granules through chemical or mechanical methods. It is commonly used in tablets as a binder, diluent, and disintegrant, and has a self-lubricating effect. Pregelatinized starch has stronger water absorption and smaller granules. During the production and processing of pregelatinized starch, chemical agents need to be added, and the starch and chemical agents are reacted through a mixing device to produce pregelatinized starch.

[0003] Utility model patent application publication number 20231437241.3 discloses a mixing device for producing starch, belonging to the technical field of starch mixing. The mixing device includes a base, a mixing tank fixedly welded to the top of the base, a stirring tank fixedly connected to the center of the top of the mixing tank, a fixing ring fixedly connected to the bottom of the stirring tank and fixedly welded to the top of the mixing tank, a drive motor fixedly welded to the center of the top of the stirring tank, two inlets located on either side of the drive motor on the top of the stirring tank, a rotary motor fixedly welded to one side of the mixing tank, and a rotating rod connected to the output of the drive motor via a coupling. A fixing plate is provided on the surface of the rotating rod, and a scraper is fixedly connected to one side of the fixing plate. This device incorporates a stirring step before mixing, improving the quality of the mixed starch, resulting in more uniform mixing and strong practicality.

[0004] According to the above device, there is a mixing device, but it still has shortcomings in actual use. The most obvious one is that when mixing starch, a single roller is usually used for mixing, which is not convenient to mix the powder thoroughly. In addition, the powder that is contacted by the mixing roller is usually in a relatively restricted state, which affects the starch mixing effect. Therefore, this utility model provides a mixing device to solve the above problems. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a mixing device that solves the aforementioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing device, comprising: A support, the top of which is fixedly connected to a bearing box, the top of which is rotatably connected to a support shaft, and the top of which is fixedly connected to a material tank; A vertical plate is fixedly connected to one end of the top of the support. A horizontal plate is fixedly connected to the top of the vertical plate. Extension frames are fixedly connected to both sides of the horizontal plate near the end of the material tank. A mixing component is assembled between the two extension frames. The mixing component is used to cooperate with the material tank to stir the agent and powder. A transmission assembly, which is mounted between the cross plate and the support, is used to provide the power required for the material tank and the mixing assembly.

[0007] Preferably, the mixing assembly includes: A sealing cap is fixedly connected between the bottoms of two extension frames. A central shaft is vertically rotatably connected to the middle of the sealing cap, and a mounting plate is fixedly connected to the bottom end of the central shaft. Multiple mixing shafts are vertically rotatably connected to a mounting plate. Each mixing shaft has a linkage spur gear fixedly connected to its top end. A support ring is fixedly connected to the middle of the bottom end of the sealing cover. A transmission spur gear is fixedly connected to the bottom end of the support ring. Each linkage spur gear meshes with the transmission spur gear.

[0008] Preferably, the transmission assembly includes: A speed reducer is fixedly connected to the top of a horizontal plate, and the power output end of the speed reducer is also fixedly connected to a central shaft. A transmission motor is fixedly connected to the top of the speed reducer, and the output end of the transmission motor is fixedly connected to the power input end of the speed reducer. A linkage shaft is rotatably connected between the cross plate and the support. A transmission sprocket is fixedly connected to the top of the outer side of the linkage shaft and the outer side of the central shaft, and the two transmission sprockets are connected by a chain. A reversing spur gear is fixedly connected to one end of the linkage shaft located inside the bearing box. A reduction spur gear is fixedly connected to one end of the support shaft located inside the bearing box, and the reduction spur gear meshes with the reversing spur gear.

[0009] Preferably, a reinforcing plate is fixedly connected to the bottom end of one side of the upright plate, and the bottom end of each reinforcing plate is fixedly connected to the support.

[0010] Preferably, the bottom end of the sealing cap is provided with an assembly hole, and the top end of the outer side of the material tank is also rotatably connected to the inside of the assembly hole.

[0011] Preferably, each of the mixing shafts is fixedly connected to a stirring disc on its outer side, and there are no fewer than three stirring discs on each mixing shaft.

[0012] Preferably, a stabilizing seat is fixedly connected to the side of the upright plate near the linkage shaft. The stabilizing seat has stabilizing holes at both the top and bottom. The middle part of the linkage shaft is also connected to the inside of the stabilizing hole through a ball bearing.

[0013] Preferably, the diameter of the reversing spur gear is smaller than the diameter of the reduction spur gear.

[0014] Beneficial effects This invention provides a mixing device. Compared with the prior art, it has the following advantages: This mixing device, through the structural cooperation of the extension frame, can achieve multiple agitation between chemical agents and powder by means of the revolution and rotation of the mixing shaft and the rotation of the material tank. This reduces the blind spot of the mixing shaft and allows the chemical agents and powder to react fully.

[0015] This mixing device, through the structural coordination of the transmission components, can simultaneously provide the required power to the mixing shaft and the material tank, greatly improving the overall linkage and reducing overall energy consumption. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the material carrier tank of this utility model; Figure 3 This is a schematic diagram of the mixing component of this utility model; Figure 4 This is a schematic diagram of the separate structure of the linkage spur gear and the transmission spur gear of this utility model.

[0017] In the diagram: 1. Support; 2. Loading box; 3. Support shaft; 4. Material tank; 5. Vertical plate; 6. Horizontal plate; 7. Extension frame; 8. Mixing assembly; 9. Transmission assembly; 10. Sealing cover; 11. Central shaft; 12. Mounting plate; 13. Mixing shaft; 14. Linkage spur gear; 15. Support ring; 16. Transmission spur gear; 17. Reducer; 18. Transmission motor; 19. Linkage shaft; 20. Transmission sprocket; 21. Reversing spur gear; 22. Reduction spur gear. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1: Please see Figure 1-4 A mixing device, comprising: Support 1, bearing box 2 is fixedly connected to the top of support 1, support shaft 3 is rotatably connected to the top of bearing box 2, and material tank 4 is fixedly connected to the top of support shaft 3; The upright plate 5 is fixedly connected to one end of the top of the support 1. A horizontal plate 6 is fixedly connected to the top of the upright plate 5. Extension frames 7 are fixedly connected to both sides of the horizontal plate 6 near the end of the material tank 4. A mixing component 8 is assembled between the two extension frames 7. The mixing component 8 is used to cooperate with the material tank 4 to stir the agent and powder. Transmission assembly 9, which is assembled between the cross plate 6 and the support 1, is used to provide the power required for the material tank 4 and the mixing assembly 8. Please see Figure 1 In this embodiment, a reinforcing plate is fixedly connected to the bottom end of one side of the upright plate 5, and the bottom end of each reinforcing plate is fixedly connected to the support 1. More specifically, by setting up reinforcing plates, the connection between the upright plate 5 and the support 1 can be strengthened to ensure the stability of the upright plate 5 during application.

[0020] Please see Figure 3 and Figure 4 In this embodiment, the mixing component 8 includes: The sealing cover 10 is fixedly connected between the bottoms of the two extension frames 7. The center shaft 11 is vertically rotatably connected to the middle of the sealing cover 10, and the bottom end of the center shaft 11 is fixedly connected to the mounting plate 12. Multiple mixing shafts 13 are vertically rotatably connected to the mounting plate 12. Each mixing shaft 13 has a linkage spur gear 14 fixedly connected to its top end. A support ring 15 is fixedly connected to the middle of the bottom end of the sealing cover 10. A transmission spur gear 16 is fixedly connected to the bottom end of the support ring 15. Each linkage spur gear 14 is meshed with the transmission spur gear 16. Please see Figure 2 In this embodiment, the bottom end of the sealing cap 10 is provided with an assembly hole, and the top end of the outer side of the material tank 4 is also rotatably connected to the inside of the assembly hole. More specifically, by setting the assembly hole, when the sealing cover 10 is fixed, the top of the material tank 4 can be supported by the sealing cover 10 to prevent the top of the material tank 4 from shaking uncontrollably when it rotates. In addition, the presence of the sealing cover 10 can also seal the top of the material tank 4 to prevent the powder and the agent from being directly exposed to the environment during the mixing process. Secondly, the presence of the sealing cover 10 can also prevent dust and debris from entering the material tank 4. At the same time, the dust during mixing is also restricted by the sealing cover 10 and will not be scattered, so it will not cause pollution to the environment. Furthermore, the sealing cap 10 helps to control the humidity inside the material tank 4, ensuring the moisture content and component stability of the starch. Please see Figure 2 In this embodiment, a feeding pipe is fixedly connected to the top of the sealing cap 10. Through the setting of the feeding pipe, the powder and medicine can be fed from the top of the sealing cap 10 into the material tank 4. In order to prevent dust and debris from entering the material tank 4 through the feeding pipe, a sealing cover can also be provided on the feeding pipe in this embodiment; Please see Figure 2 In this embodiment, a discharge pipe is also provided at the bottom of the outer side of the material tank 4, and a manual valve is provided on the discharge pipe. Through the setting of the discharge pipe, the starch inside the material tank 4 can be conveniently drawn out of the material tank 4. Please see Figure 3 In this embodiment, a stirring disc is fixedly connected to the outside of each mixing shaft 13, and there are no less than three stirring discs on each mixing shaft 13; More specifically, by setting up the mixing disc, when the mixing shaft 13 rotates, the mixing disc can come into contact with the powder and agents inside the material tank 4 over a larger range, reducing the blind spot of the mixing shaft 13. Furthermore, each mixing disc is equipped with no fewer than three mixing fan blades, and the mixing fan blades are set at an angle; Example 2: Please see Figure 2 This embodiment provides a technical solution based on Embodiment 1: the transmission assembly 9 includes: The reducer 17 is fixedly connected to the top of the horizontal plate 6, and the power output end of the reducer 17 is also fixedly connected to the central shaft 11. The top of the reducer 17 is fixedly connected to the transmission motor 18, and the output end of the transmission motor 18 is fixedly connected to the power input end of the reducer 17. Linkage shaft 19 is rotatably connected between the horizontal plate 6 and the support 1. The top of the outer side of the linkage shaft 19 and the outer side of the central shaft 11 are both fixedly connected to the transmission sprocket 20, and the two transmission sprockets 20 are connected by a chain. The reversing spur gear 21 is fixedly connected to one end of the linkage shaft 19 located inside the bearing box 2. The support shaft 3 is fixedly connected to one end of the bearing box 2 with a reduction spur gear 22, and the reduction spur gear 22 meshes with the reversing spur gear 21. Please see Figure 2 In this embodiment, a stabilizing seat is fixedly connected to the side of the upright plate 5 near the linkage shaft 19. Stabilizing holes are provided at the top and bottom of the stabilizing seat, and the middle part of the linkage shaft 19 is connected to the inside of the stabilizing hole through a ball bearing. More specifically, by setting up the stabilizing seat, the middle part of the linkage shaft 19 can be supported when the linkage shaft 19 is set with a large span, so as to ensure the stability of the linkage shaft 19 rotating between the support 1 and the horizontal plate 6. Furthermore, the use of ball bearings reduces the friction of the linkage shaft 19 rotating inside the stabilizing hole, allowing the linkage shaft 19 to transmit power more smoothly. Please see Figure 2 In this embodiment, the diameter of the reversing spur gear 21 is smaller than the diameter of the reduction spur gear 22; More specifically, by changing the diameter of the reversing spur gear 21 and the reduction spur gear 22, the rotation speed of the support shaft 3 can be effectively reduced to ensure the stability of the material tank 4 application.

[0021] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0022] Working principle: First, the starch powder and chemical agents are poured into the loading tank 4. Then, the drive motor 18 is started, and the power of the drive motor 18 is transmitted to the central shaft 11 through the reducer 17. The mixing shaft 13 is driven to rotate along the support ring 15 by the mounting plate 12. In conjunction with the connection between the mixing shaft 13 and the linkage spur gear 14, the linkage spur gear 14 will move at the drive spur gear 16 during the rotation of the mixing shaft 13, thereby enabling the mixing shaft 13 to rotate. This stirs the powder and chemical agents inside the loading tank 4, allowing the chemical agents and powder to react fully. With the help of the chain, the power of the central shaft 11 can be transmitted to the linkage shaft 19. With the connection between the linkage shaft 19 and the reversing spur gear 21, the reversing spur gear 21 can follow the rotation of the linkage shaft 19 and drive the reduction spur gear 22. In turn, the material tank 4 is driven to rotate by the support shaft 3, thereby forming a multi-mixing of chemical agents and powders with the mixing shaft 13.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A compounding device, characterized by: include: Support (1), the top of the support (1) is fixedly connected to a bearing box (2), the top of the bearing box (2) is rotatably connected to a support shaft (3), and the top of the support shaft (3) is fixedly connected to a material tank (4). A vertical plate (5) is fixedly connected to one end of the top of the support (1). A horizontal plate (6) is fixedly connected to the top of the vertical plate (5). An extension frame (7) is fixedly connected to both sides of the horizontal plate (6) near the end of the material tank (4). A mixing component (8) is assembled between the two extension frames (7). The mixing component (8) is used to cooperate with the material tank (4) to stir the medicine and powder. A transmission assembly (9) is mounted between a cross plate (6) and a support (1) to provide the power required by the material tank (4) and the mixing assembly (8).

2. A mixing device according to claim 1, characterised in that: The mixing assembly (8) includes: A sealing cover (10) is fixedly connected between the bottoms of two extension frames (7). A central shaft (11) is vertically rotatably connected to the middle of the sealing cover (10), and a mounting plate (12) is fixedly connected to the bottom end of the central shaft (11). Multiple mixing shafts (13) are vertically rotatably connected to the mounting plate (12). Each mixing shaft (13) is fixedly connected to a linkage spur gear (14) at its top end. A support ring (15) is fixedly connected to the middle of the bottom end of the sealing cover (10). A transmission spur gear (16) is fixedly connected to the bottom end of the support ring (15). Each linkage spur gear (14) is meshed with the transmission spur gear (16).

3. A mixing device according to claim 2, wherein: The transmission assembly (9) includes: The reducer (17) is fixedly connected to the top of the horizontal plate (6), and the power output end of the reducer (17) is also fixedly connected to the central shaft (11). The top of the reducer (17) is fixedly connected to the transmission motor (18), and the output end of the transmission motor (18) is fixedly connected to the power input end of the reducer (17). Linkage shaft (19), which is rotatably connected between the cross plate (6) and the support (1), and the top of the outer side of the linkage shaft (19) and the outer side of the central shaft (11) are fixedly connected to the transmission sprocket (20), and the two transmission sprockets (20) are connected by a chain. A reversing spur gear (21) is fixedly connected to one end of the linkage shaft (19) located inside the bearing box (2). A reduction spur gear (22) is fixedly connected to one end of the support shaft (3) located inside the bearing box (2), and the reduction spur gear (22) meshes with the reversing spur gear (21).

4. A mixing device according to claim 1, wherein: A reinforcing plate is fixedly connected to the bottom end of one side of the upright plate (5), and the bottom end of each reinforcing plate is fixedly connected to the support (1).

5. A mixing device according to claim 2, wherein: The bottom end of the sealing cap (10) is provided with an assembly hole, and the top of the outer side of the material tank (4) is also rotatably connected to the inside of the assembly hole.

6. A mixing device according to claim 2, wherein: Each of the mixing shafts (13) is fixedly connected to a stirring disc on its outer side, and there are no fewer than three stirring discs on each of the mixing shafts (13).

7. A mixing device according to claim 3, wherein: The upright plate (5) is fixedly connected to a stabilizing seat on the side near the linkage shaft (19). The top and bottom ends of the stabilizing seat are provided with stabilizing holes, and the middle part of the linkage shaft (19) is connected to the inside of the stabilizing hole by a ball bearing.

8. A mixing device according to claim 3, wherein: The diameter of the reversing spur gear (21) is smaller than the diameter of the reduction spur gear (22).