A synthetic detergent processing apparatus

Abstract

This utility model relates to the field of chemical process technology and discloses a synthetic detergent processing device, including a base, a column welded to the top of the base and a tank fixed in the middle; a hopper welded to the top of the column, a feeding component at the bottom of the hopper, two sets of feed pipes fixed to the top of the tank, and a maintenance component on one side; an iron bracket welded to the top of the tank, a first motor mounted in the middle of the bracket, and a stirring component connected to the motor output; a discharge pipe with a valve passing through the bottom of the tank; a protective shell fixed to the top of the base, a rotating component inside the shell, and a rotating shaft passing through the base, connected to the rotating component and the feeding component. The feeding component includes upper and lower turntables, with a storage pipe on the upper turntable; the rotating component includes a second motor and meshing first and second gears, the first gear being an incomplete gear. This device can achieve precise feeding and efficient stirring of raw materials, is easy to maintain, and improves the production efficiency and quality of detergents.

Description

Technical Field

[0001] This utility model relates to the field of chemical process technology, specifically to a synthetic detergent processing device. Background Technology

[0002] Currently, in the processing of synthetic detergents, the input of raw materials often relies on manual control or a single conveying structure, which easily leads to problems such as uneven feeding and disordered mixing sequence of multiple raw materials. This increases the load on subsequent mixing processes and affects the stability of product components. Traditional mixing devices mostly use a single-blade structure, which results in poor material flowability and insufficient mixing during mixing, as well as high resistance. This not only leads to high energy consumption but may also cause a decline in product performance due to uneven mixing in certain areas.

[0003] Meanwhile, existing processing equipment generally suffers from inconvenient maintenance. Cleaning the tank's internal cavity and repairing components require disassembling a large amount of structure, affecting production continuity. In addition, the lack of coordination between raw material feeding and mixing processes makes it difficult to achieve automated continuous production, thus restricting the improvement of detergent processing efficiency and the demand for large-scale production.

[0004] A search revealed existing technology (application number: CN202221708968.6), which describes "a mixing device for detergent processing." This utility model includes a mixing tank, a rotating device on the right side of the mixing tank, and a mixing device inside the mixing tank. The rotating device includes a housing, a motor fixedly mounted on the inner bottom wall of the housing, and two mounting shells inside the mixing tank. A sleeve is fixedly mounted on the right side of the right mounting shell, and a vertical gear is fixedly mounted on the outer surface of the sleeve. The output shaft of the motor is fixedly connected to a rotating shaft via a coupling, and a vertical gear is fixedly mounted on the outer surface of the rotating shaft. A movable rod is rotatably mounted on the inner bottom wall of the housing, and a bevel gear is fixedly mounted on the outer surface of the movable rod.

[0005] However, while existing technologies improve overall rotation efficiency, facilitate mixing, and enhance uniformity, thus improving overall processing results, they still have some shortcomings: they cannot adapt to the sequential feeding logic in detergent production—"add detergent builders to adjust pH → add surfactants → add enzymes and fragrances"—which can easily lead to abnormal chemical reactions caused by direct mixing of different types of raw materials (such as excessive saponification of surfactants with strong alkalis, or high-temperature systems destroying enzyme activity). Furthermore, they cannot pre-determine the reaction sequence for different detergent products, requiring manual adjustments for each production run, resulting in low efficiency and susceptibility to human error, failing to meet the standardized requirements of industrial production. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a synthetic detergent processing device.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a synthetic detergent processing device, comprising a base with two sets of columns welded to the top and a tank fixedly installed in the middle; a hopper welded to the top of the two sets of columns and a feeding component installed at the bottom; two sets of feed pipes fixedly installed on the top of the tank, and a maintenance component installed on one side of the tank; an iron bracket welded to the top of the tank, and a first motor welded to the middle of the iron bracket; the output end of the first motor fixedly connected to a stirring component; a discharge pipe fixedly installed through the bottom of the tank and a valve installed in the middle; a protective shell fixedly installed on the top of the base and a rotating component installed inside; and a rotating shaft rotatably installed through the base and fixedly connected to the protective shell and the rotating component inside.

[0008] As a further description of the above technical solution:

[0009] The feeding assembly includes: an upper turntable, which is welded to the upper end of the rotating shaft in the middle and has a circular groove on the top. The circular groove is in close contact with the bottom of the hopper and a storage pipe is fixedly installed inside the circular groove; and a lower turntable, which has a circular groove on the top and is located below the upper turntable. The bottom of the lower turntable is in close contact with the feeding pipe, and the middle of the lower turntable is rotatably connected to the rotating shaft. The bottom is welded to the top of the base by three sets of iron rods.

[0010] As a further description of the above technical solution:

[0011] The rotating assembly includes: a second motor, which is fixedly mounted on the top of the base and whose output end is fixedly connected to the first gear; and a second gear, which meshes with the first gear and whose middle part is fixedly connected through the rotating shaft.

[0012] As a further description of the above technical solution:

[0013] The maintenance components include: a ladder welded to the side of the tank, and a top cover that is detachably mounted on the top of the tank by bolts.

[0014] As a further description of the above technical solution:

[0015] The stirring assembly includes: a top seat, which is rotatably connected to the tank body and fixedly connected to the output end of the first motor at its top, and a auger plate welded to its bottom; four sets of support columns, all horizontally fixed inside the auger plate, with both ends welded to one end of the fixed column; and three sets of blades welded to the fixed column, with grooves inside the blades to reduce stirring resistance.

[0016] As a further description of the above technical solution:

[0017] The first gear is an incomplete gear.

[0018] As a further description of the above technical solution:

[0019] The storage pipe is a cylindrical through pipe, with its bottom tightly fitted to the annular groove inside the lower turntable, and a through groove is opened at the point where the lower turntable and the feed pipe are tightly fitted.

[0020] This utility model has the following beneficial effects:

[0021] 1. The upper turntable and storage pipe are driven to rotate intermittently by the rotating component, and the lower turntable through the channel can realize the quantitative and orderly feeding of raw materials. Combined with the composite stirring structure of the auger plate and multiple sets of grooved blades in the tank, the uniformity of raw material mixing and stirring efficiency are greatly improved, solving the problems of insufficient feeding accuracy and insufficient mixing in traditional detergent processing.

[0022] 2. The removable top cover and side ladder design in the maintenance components facilitate internal maintenance of the equipment; the grooved structure of the stirring blades reduces resistance while enhancing material flowability. The overall device realizes integrated operation of detergent processing from precise feeding to efficient mixing, significantly improving production continuity and product quality stability. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of a synthetic detergent processing device proposed in this utility model. Figure 1 ;

[0024] Figure 2 This is a three-dimensional structural diagram of a synthetic detergent processing device proposed in this utility model. Figure 2 ;

[0025] Figure 3 This is a partial structural diagram of a synthetic detergent processing device proposed in this utility model. Figure 1 ;

[0026] Figure 4 This is a partial structural diagram of a synthetic detergent processing device proposed in this utility model. Figure 2 .

[0027] Legend: 1. Base; 2. Column; 3. Hopper; 4. Upper turntable; 41. Lower turntable; 42. Storage pipe; 5. Feed pipe; 51. Iron support; 52. First motor; 53. Top seat; 54. Auger disc; 55. Support column; 56. Fixed column; 57. Blade; 6. Tank body; 61. Ladder; 62. Top cover; 7. Discharge pipe; 71. Valve; 8. Protective shell; 81. Second motor; 82. First gear; 83. Second gear; 84. Shaft. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] Example 1:

[0032] like Figures 1 to 4 As shown, this embodiment provides a synthetic detergent processing device, comprising: a base 1, with two sets of columns 2 welded to the top and a tank 6 fixedly installed in the middle; a hopper 3, welded to the top of the two sets of columns 2, and a feeding component installed at the bottom; two sets of feed pipes 5, fixedly installed on the top of the tank 6, and a maintenance component installed on one side of the tank 6; an iron bracket 51 welded to the top of the tank 6, and a first motor 52 welded to the middle of the iron bracket 51; the output end of the first motor 52 is fixedly connected to the stirring component; a discharge pipe 7, which is fixedly installed through the bottom of the tank 6 and has a valve 71 installed in the middle; a protective shell 8, which is fixedly installed on the top of the base 1 and has a rotating component installed inside; and a rotating shaft 84, which is rotatably installed through the base 1 and is fixedly connected through the protective shell 8 and the rotating component inside.

[0033] In this embodiment, the stirring component and the feeding component constitute a synthetic detergent processing apparatus according to this application.

[0034] Understandable, Figure 1 The illustration only schematically shows some components of a synthetic detergent processing apparatus; the actual shape, size, location, and construction of these components are not subject to change. Figure 1 Due to limitations, a synthetic detergent processing apparatus may also include, compared to... Figure 1 More or fewer parts.

[0035] It should also be understood that the motor was purchased from the market and is common knowledge in this field. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0036] Furthermore, in this embodiment, the components work together to support the raw material conveying, mixing, and discharging processes, thereby establishing the basic infrastructure for detergent processing.

[0037] It should be noted that the protective shell 8 has heat dissipation vents for cooling the first motor 52.

[0038] Specifically, the feeding assembly includes: an upper turntable 4, which is welded to the upper end of the rotating shaft 84 in the middle and has an annular groove on the top. The annular groove is tightly fitted to the bottom of the hopper 3, and a storage pipe 42 is fixedly installed inside the annular groove; a lower turntable 41, which has an annular groove on the top and is located below the upper turntable 4. The bottom of the lower turntable 41 is tightly fitted to the feed pipe 5, and the middle of the lower turntable 41 is rotatably connected to the rotating shaft 84. The bottom is welded to the top of the base 1 by three sets of iron rods.

[0039] In this embodiment, the rotating shaft 84 drives the upper turntable 4 to rotate, and the storage pipe 42 rotates with the upper turntable 4 to the through slot of the lower turntable 41. The raw material enters the feed pipe 5 through the through slot, thus realizing quantitative and orderly feeding of raw materials.

[0040] Specifically, the rotating assembly includes: a second motor 81, which is fixedly mounted on the top of the base 1 and whose output end is fixedly connected to the first gear 82; and a second gear 83, which meshes with the first gear 82 and whose middle part is fixedly connected to the rotating shaft 84.

[0041] In a preferred embodiment, the second motor 81 drives the first gear 82 to rotate, the first gear 82 drives the meshing second gear 83 to rotate, and the second gear 83 drives the rotating shaft 84 to rotate; the rotating shaft 84 is intermittently rotated by the incomplete gear control to adapt to the feeding rhythm.

[0042] Example 2:

[0043] Based on Example 1, in order to further improve cleaning and maintenance efficiency, a maintenance device is arranged inside the tank 6;

[0044] Specifically, the maintenance components include: a ladder 61 welded to the side of the tank 6, and a top cover 62 detachably mounted on the top of the tank 6 by bolts.

[0045] In this embodiment, personnel can climb to the top of the tank 6 via the ladder 61, remove the bolts and take off the top cover 62; this facilitates personnel to enter the tank 6 for inspection and cleaning, reducing the difficulty of maintenance and cleaning operations.

[0046] Specifically, the stirring assembly includes: a top seat 53, which is rotatably connected to the tank body 6 and whose top is fixedly connected to the output end of the first motor 52, and whose bottom is welded with a auger disc 54; support columns 55, which are arranged in four groups, all horizontally and fixedly installed inside the auger disc 54, and whose two ends are welded to one end of a fixed column 56; and blades 57, which are welded in three groups to the fixed column 56, and whose blades 57 have grooves inside to reduce the resistance of stirring.

[0047] With this configuration, the first motor 52 drives the top seat 53 and the auger disc 54 to rotate, while the support column 55 and the fixed column 56 drive the blades 57 to rotate. The grooved blades 57 reduce resistance, thus achieving efficient mixing of raw materials in the tank and improving the uniformity of mixing.

[0048] Example 3:

[0049] Based on Example 2, in order to synchronously drive the feeding device and the auxiliary feeding mechanism to complete the feeding, a driving mechanism is arranged on the top of the base 1;

[0050] Specifically, the first gear 82 is an incomplete gear.

[0051] When the incomplete gear rotates, only a portion of the teeth mesh with the second gear 83; the control shaft 84 rotates intermittently to prevent the continuous feeding of raw materials before the chemical reaction is completed, which would disrupt the chemical reaction sequence of the raw materials in the tank and prevent the product from continuing to be produced.

[0052] Specifically, the storage pipe 42 is a cylindrical through pipe, with its bottom tightly fitted to the annular groove inside the lower turntable 41, and a through groove is provided at the point where the lower turntable 41 is tightly fitted to the feed pipe 5.

[0053] In this embodiment, the storage pipe 42 receives the raw material falling from the hopper 3. When the upper turntable 4 rotates to the through slot position, the raw material enters the feed pipe 5 along the storage pipe 42 and the through slot; ensuring the sealing of the raw material conveying process and avoiding leakage, while cooperating with another set of feeding components to achieve accurate and sequential feeding.

[0054] In actual use, the detergent raw materials to be processed are poured into the two sets of hoppers 3 respectively, and the second motor 81 inside the protective shell 8 is started. Since the first gear 82 is an incomplete gear, the second gear 83 will rotate in stages over time to control the rotation frequency of the rotating shaft 84. Since the upper turntable 4 is welded to the rotating shaft 84, the staged rotation can be controlled. While the surface of the upper turntable 4 is in close contact with the hopper 3, the storage pipe 42, which is fixedly set in the groove on the surface of the upper turntable 4, can receive the raw materials in the hopper 3. When the upper turntable 4 rotates, it can drive the storage pipe 42 and the raw materials it carries to slide in the annular groove of the lower turntable 41. At the same time, when the storage pipe 42 reaches the through groove between the lower turntable 41 and the feed pipe 5, the raw materials can fall into the tank 6 by gravity through the feed pipe 5. Similarly, the setting of the two sets of feeding components can determine the order in which the raw materials enter the tank 6. At the same time, the setting of the auger disc 54 and multiple sets of blades 57 can increase the stirring and chemical reaction speed, saving production time and improving production efficiency.

[0055] It should be noted that the controller can be a conventional known device that is controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific embodiments of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0056] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A synthetic detergent processing apparatus, characterized in that: include: The base (1) has two sets of columns (2) welded to the top and a tank (6) fixedly installed in the middle; The hopper (3) is welded to the top of the two sets of columns (2) and has a feeding component at the bottom; The feed pipe (5) is fixedly installed in two sets on the top of the tank body (6), and a maintenance component is provided on one side of the tank body (6); The tank body (6) has an iron support (51) welded to the top, and a first motor (52) is welded to the middle of the iron support (51); The first motor (52) is fixedly connected to the stirring assembly at its output end; The discharge pipe (7) is fixedly installed through the bottom of the tank body (6) and a valve (71) is installed in the middle. The protective shell (8) is fixedly installed on the top of the base (1) and has a rotating component inside; The rotating shaft (84) is rotatably mounted on the base (1) and is fixedly connected to the protective shell (8) and its internal rotating components.

2. The synthetic detergent processing apparatus according to claim 1, characterized in that: The feeding assembly includes: an upper turntable (4), which is welded to the upper end of the rotating shaft (84) in the middle and has a circular groove on the top. The circular groove is in close contact with the bottom of the hopper (3) and a storage pipe (42) is fixedly installed in the circular groove; a lower turntable (41), which has a circular groove on the top and is located below the upper turntable (4). The bottom of the lower turntable (41) is in close contact with the feed pipe (5), and the middle of the lower turntable (41) is rotatably connected to the rotating shaft (84). The bottom is welded to the top of the base (1) by three sets of iron rods.

3. The synthetic detergent processing apparatus according to claim 2, characterized in that: The rotating assembly includes: a second motor (81), which is fixedly mounted on the top of the base (1) and whose output end is fixedly connected to the first gear (82); and a second gear (83), which meshes with the first gear (82) and whose middle part is fixedly connected to the rotating shaft (84).

4. The synthetic detergent processing apparatus according to claim 3, characterized in that: The maintenance components include: a ladder (61) welded to the side of the tank (6) and a top cover (62) detachably mounted on the top of the tank (6) by bolts.

5. The synthetic detergent processing apparatus according to claim 4, characterized in that: The stirring assembly includes: a top seat (53), which is rotatably connected to the tank body (6) and whose top is fixedly connected to the output end of the first motor (52), and whose bottom is welded with a auger plate (54); support columns (55), which are arranged in four groups, all horizontally and fixedly installed inside the auger plate (54), and whose two ends are welded to one end of the fixed column (56); and blades (57), which are welded in three groups on the fixed column (56), and whose blades (57) have grooves inside to reduce the resistance of stirring.

6. The synthetic detergent processing apparatus according to claim 5, characterized in that: The first gear (82) is an incomplete gear.

7. A synthetic detergent processing apparatus according to claim 6, characterized in that: The storage pipe (42) is a cylindrical through pipe, and its bottom is tightly fitted with the annular groove in the lower turntable (41). A through groove is opened at the tight contact between the lower turntable (41) and the feed pipe (5).

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