A reaction device and its integrated feeder

Abstract

This utility model discloses a reaction device and its integrated feeder. The integrated feeder includes a support, a rotating component, and a feeding assembly. The support has a feeding hole that communicates with the feeding pipe of the reaction device. The rotating component is rotatably connected to the support. The feeding assembly includes multiple feeding cylinders distributed circumferentially on the rotating component. When the feeding cylinder rotates with the rotating component to above the feeding hole, the material in the feeding cylinder can fall into the feeding pipe through the feeding hole. This integrated feeder integrates storage, metering, and feeding. Its integrated structure allows for easy installation and disassembly, improving maintenance convenience. Multiple feeding cylinders store materials; while one feeding cylinder is discharging, the material in the other feeding cylinders remains in a sealed storage state, ensuring sealing performance and preventing material quality from being affected. Furthermore, the fixed volume of the feeding cylinders also serves a metering function, thereby achieving precise quantitative feeding of materials.

Description

Technical Field

[0001] This utility model relates to the field of material reaction equipment technology, specifically to a reaction equipment and its integrated feeder. Background Technology

[0002] In material reaction equipment, materials are typically added to the reaction chamber. In gas generation equipment, the gases generated during the reaction also need to be collected or transported. Some existing material reaction equipment uses a hopper structure for feeding. The hopper is installed inside the equipment via a series of transmission mechanisms. When the hopper is damaged or the transmission mechanism malfunctions, operators often need to use tools to reach into the equipment for repairs, causing significant inconvenience. Furthermore, the hopper is exposed inside the reaction equipment, causing the material inside to come into contact with the air and the generated gases from the reaction chamber below, affecting material quality. In addition, using a hopper for feeding makes it difficult to achieve quantitative feeding, requiring the use of weighing sensors and other structures, which complicates the feeder's structure, increases its size, and hinders maintenance. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an integrated feeder that can be installed and disassembled at any time, is easy to maintain, ensures the sealing of materials, and can easily achieve quantitative feeding.

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows: an integral feeder, including a support member, a rotating member, and a feed assembly; the support member is detachably installed on the reaction equipment, and the support member has a feed hole communicating with the feed pipe of the reaction equipment; the rotating member is rotatably connected to the support member; the feed assembly includes a plurality of feed cylinders distributed circumferentially on the rotating member; when the feed cylinder rotates with the rotating member to above the feed hole, the material in the feed cylinder can fall into the feed pipe through the feed hole.

[0005] Compared with existing technologies, the integrated feeder of this utility model has at least the following advantages: This integrated feeder combines material storage, metering, and feeding into one unit. Its integrated structure allows for easy installation and disassembly, improving maintenance convenience. This feeder uses multiple feeding cylinders to store materials. While one feeding cylinder is discharging, the materials in the other cylinders remain in a sealed storage state, ensuring sealing performance and preventing any impact on material quality. Furthermore, the fixed volume of the feeding cylinders also serves a metering function, thereby achieving precise quantitative feeding of materials.

[0006] In the aforementioned integral feeder, a rotary drive component is mounted on the support member, and the rotating component is fixedly connected to the output end of the rotary drive component.

[0007] This utility model also provides a reaction device, including a device housing, a reaction chamber, a gas conveying assembly, and an integrated feeder as described above; the reaction chamber is disposed inside the device housing, and a feed pipe is connected to the upper part of the reaction chamber; the gas conveying assembly connects the reaction chamber to the outside of the device housing and is used to collect the gas generated inside the reaction chamber; the integrated feeder is detachably installed inside the device housing and located at the upper part of the reaction chamber.

[0008] In the aforementioned reaction apparatus, a mounting frame is provided on the upper inner part of the apparatus housing, and the support member is detachably connected to the mounting frame.

[0009] The gas delivery assembly of the aforementioned reaction equipment includes a pipeline fan, an inlet pipe, and an outlet pipe. The inlet pipe is connected to the reaction chamber via the pipeline fan, and the outlet pipe is connected to the reaction chamber and the outside of the equipment casing.

[0010] In the aforementioned reaction equipment, the feeding pipe is connected to the top center of the reaction chamber, and the air inlet pipe and the air outlet pipe are distributed on both sides of the feeding pipe.

[0011] The aforementioned reaction equipment has a two-way valve installed in the feed pipe.

[0012] The aforementioned reaction apparatus has an operating screen mounted on its outer casing at an angle.

[0013] The aforementioned reaction equipment has multiple reinforcing ribs distributed inside the outer casing.

[0014] The aforementioned reaction apparatus has multiple feet distributed at the bottom of its outer casing.

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the integral feeder in Embodiment 1 of this utility model; Figure 2 for Figure 1 An exploded view of the structure shown; Figure 3 This is a schematic diagram of the reaction apparatus according to Embodiment 2 of this utility model; Figure 4 for Figure 3 The diagram shows the structure hidden behind the device casing.

[0017] The reference numerals are as follows: 100 Support component, 110 Discharge hole, 200 Rotating component, 300 Discharge assembly, 310 Discharge cylinder, 400 Rotary drive component, 500 Equipment housing, 510 Mounting bracket, 520 Operation screen, 530 Reinforcing rib, 540 Foot support; 600 Reaction chamber, 610 Discharge pipe, 620 Two-way valve, 700 Gas conveying assembly, 710 Pipeline fan, 720 Inlet pipe, 730 Outlet pipe. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below: Example 1

[0019] Reference Figure 1 and Figure 2 Embodiment 1 of this utility model provides an integrated feeder, including a support member 100, a rotating member 200, and a feeding assembly 300. This integrated feeder is used in a reaction device to provide the solid materials required for the reaction to the reaction chamber 600 within the reaction device, i.e., for feeding. The support member 100 is detachably installed on the reaction device, the rotating member 200 is rotatably connected to the support member 100, and the feeding assembly 300 is installed on the rotating member 200 and can rotate relative to the support member 100 along with the rotating member 200. The rotating member 200 and the feeding assembly 300 are integrated on the support member 100, forming an integrated structure. When the support member 100 is removed, the rotating member 200 and the feeding assembly 300 can be removed from the reaction device together, facilitating installation, disassembly, and maintenance.

[0020] Furthermore, the support member 100 is provided with a discharge hole 110 that can communicate with the discharge pipe 610 of the reaction equipment. The discharge assembly 300 includes a plurality of discharge cylinders 310 distributed circumferentially on the rotating member 200. The plurality of discharge cylinders 310 are independent of each other, and each discharge cylinder 310 can store material. When the discharge cylinder 310 rotates with the rotating member 200 to above the discharge hole 110, the material in the discharge cylinder 310 can fall into the discharge pipe 610 through the discharge hole 110 under the action of gravity, while the material in the other discharge cylinders 310 remains in the storage state.

[0021] This integrated feeder combines material storage, metering, and dispensing into one unit. Its modular structure allows for easy installation and disassembly, enhancing maintenance convenience. The feeder uses multiple dispensing cylinders 310 for material storage. While one cylinder is dispensing, the materials in the other cylinders remain sealed, ensuring airtightness and preventing any impact on material quality. Furthermore, the fixed volume of each dispensing cylinder 310 also functions as a metering unit, enabling precise and quantitative material dispensing.

[0022] When this feeder is applied to reaction equipment, the material can be fed manually or automatically. For example, in laboratories or in infrequently used environments, manual feeding can be used. Operators manually add material into multiple feed cylinders 310, then install the feeder into the reaction equipment. After the material in the feeder is used up, the feeder is removed and replaced with a new one. Alternatively, the top cover of the equipment can be opened, and operators can manually feed material into the feeder without disassembling it. After feeding is complete, the cover is closed and sealed. In large factories where the reaction equipment needs to be used continuously, an automatic feeding device can be added to the top of the equipment. After the material in each feed cylinder 310 is discharged, it can be rotated to the bottom of the feeding device, which then feeds material into that feed cylinder 310. Regardless of whether manual or automatic feeding is used, the feeding port should ideally be staggered from the discharge port 110 so that different feed cylinders 310 can perform feeding and discharging processes simultaneously.

[0023] Furthermore, the feeding cylinder 310 can be a transparent cylinder structure, which facilitates the operator's view in manual feeding applications. Graduation lines can also be added to the outside of the feeding cylinder 310, allowing adjustment of the material quantity within the cylinder according to actual needs in certain special reaction applications. Furthermore, a rotary drive 400 is mounted on the support member 100, and a rotating member 200 is fixedly connected to the output end of the rotary drive 400. When the rotary drive 400 operates, it can drive the rotating member 200 to rotate relative to the support member 100. In some embodiments, the rotary drive 400 can be a geared motor, and the support member 100 and the rotating member 200 can be plate-like structures. Example 2

[0024] Reference Figures 1 to 4 Embodiment 2 of this utility model provides a reaction device, including a device housing 500, a reaction chamber 600, a gas conveying assembly 700, and an integral feeder as described above.

[0025] The equipment housing 500 protects the internal reaction chamber 600 and feeder, among other structures. An operation screen 520 is mounted on its upper part, at approximately a 60° angle for ergonomic design, making operation easier and more comfortable for operators. Multiple feet 540 are distributed at the bottom of the equipment housing 500, enhancing the overall structural stability of the equipment. Covers or doors can be provided on the top and sides of the equipment housing 500 for easy access, maintenance, or disassembly and replacement. A mounting bracket 510 is located in the upper inner part of the equipment housing 500, to which the support member 100 is detachably connected. In some embodiments, the support member 100 is mounted on the mounting bracket 510 using bolts or other connecting components. Multiple holes can be provided on the mounting bracket 510 to adjust the installation position of the support member 100.

[0026] Reference Figure 4 The reaction chamber 600 is located in the lower part of the equipment casing 500. A feeding pipe 610 is connected to the upper part of the reaction chamber 600. The top of the feeding pipe 610 is connected to the feeding hole 110 on the support member 100. When the feeding cylinder 310 rotates with the rotating member 200 to above the feeding hole 110, the material in the feeding cylinder 310 can fall into the feeding pipe 610 through the feeding hole 110 under the action of gravity, and then enter the reaction chamber 600 from the feeding pipe 610 to react. Furthermore, a two-way valve 620 is provided in the feeding pipe 610. When the feeding cylinder 310 rotates with the rotating member 200 to above the feeding hole 110, the two-way valve 620 opens. After feeding is completed, the two-way valve 620 closes to prevent the gas generated by the reaction from overflowing. Of course, since the multiple feed cylinders 310 of the feeder are independent of each other, in some embodiments, the two-way valve 620 may not be used, and the impact of the gas generated by the reaction on the feeder or the material in the feed cylinder 310 can still be reduced.

[0027] Furthermore, the gas delivery assembly 700 connects the reaction chamber 600 to the outside of the equipment housing 500, and is used to collect the gas generated inside the reaction chamber 600. Outside the equipment housing 500, connected to the gas delivery assembly 700, can be a collection container or a gas delivery pipeline to directly deliver the gas generated in the reaction to the target location. Further, the gas delivery assembly 700 includes a duct fan 710, an inlet duct 720, and an outlet duct 730. The inlet duct 720 connects to the reaction chamber 600 via the duct fan 710, and the outlet duct 730 connects the reaction chamber 600 to the outside of the equipment housing 500. This reaction equipment uses a duct fan 710 instead of a flange-type blower, which can effectively reduce the space occupied during installation and effectively solve the problem of cramped structural layouts.

[0028] Furthermore, the feeding pipe 610 is connected to the top center of the reaction chamber 600, and the air inlet pipe 720 and air outlet pipe 730 are distributed on both sides of the feeding pipe 610. This rational layout allows for a more compact structure within the reaction equipment, reducing its size and better adapting to smaller production line spaces, thus improving transportation and installation convenience. Furthermore, multiple reinforcing ribs 530 are distributed inside the equipment casing 500 to enhance the overall structural strength of the equipment. Even further, three fixing positions are provided on the reinforcing rib 530: the two end fixing positions are fixed to the two sides inside the equipment casing 500, while the middle fixing position is fixed to the side of the air inlet pipe 720, air outlet pipe 730, or feeding pipe 610, thereby improving the connection stability of the reinforcing rib 530 and further enhancing the overall structural strength of the equipment.

[0029] It should be noted that in the description of this utility model, any descriptions of orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of this utility model.

[0030] In the description of this utility model, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is mentioned, it is only for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0032] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An integral feeder, characterized in that, include: The support member (100) is detachably installed on the reaction equipment, and the support member (100) is provided with a discharge hole (110) communicating with the discharge pipe (610) of the reaction equipment. A rotating member (200) is rotatably connected to the support member (100); and The feeding assembly (300) includes a plurality of feeding cylinders (310) distributed circumferentially on the rotating member (200); When the feeding cylinder (310) rotates with the rotating component (200) to above the feeding hole (110), the material in the feeding cylinder (310) can fall into the feeding pipe (610) through the feeding hole (110).

2. The integral feeder according to claim 1, characterized in that, A rotary drive (400) is mounted on the support (100), and the rotating component (200) is fixedly connected to the output end of the rotary drive (400).

3. A reaction apparatus, characterized in that, It includes a housing (500), a reaction chamber (600), a gas delivery assembly (700), and an integral feeder as described in claim 1 or 2; The reaction chamber (600) is located inside the equipment housing (500), and the upper part of the reaction chamber (600) is connected to a discharge pipe (610). The gas delivery assembly (700) connects the reaction chamber (600) to the outside of the equipment housing (500) and is used to collect the gas generated inside the reaction chamber (600); The integral feeder is detachably installed inside the equipment housing (500) and located on the upper part of the reaction chamber (600).

4. The reaction apparatus according to claim 3, characterized in that, The upper inner part of the device housing (500) is provided with a mounting bracket (510), and the support member (100) is detachably connected to the mounting bracket (510).

5. The reaction apparatus according to claim 3, characterized in that, The gas delivery assembly (700) includes a duct fan (710), an air inlet duct (720), and an air outlet duct (730). The air inlet duct (720) is connected to the reaction chamber (600) through the duct fan (710), and the air outlet duct (730) is connected to the outside of the reaction chamber (600) and the equipment housing (500).

6. The reaction apparatus according to claim 5, characterized in that, The feeding pipe (610) is connected to the top middle part of the reaction box (600), and the air inlet pipe (720) and the air outlet pipe (730) are distributed on both sides of the feeding pipe (610).

7. The reaction apparatus according to claim 3, characterized in that, The feeding pipe (610) is equipped with a two-way valve (620).

8. The reaction apparatus according to claim 3, characterized in that, The device housing (500) is inclined to have an operation screen (520).

9. The reaction apparatus according to any one of claims 3-8, characterized in that, The equipment housing (500) has multiple reinforcing ribs (530) distributed inside.

10. The reaction apparatus according to any one of claims 3-8, characterized in that, The bottom of the device housing (500) is provided with multiple feet (540).

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