A spraying device for spraying magnesia-alumina spinel gunning material on a ladle lining

By using a transmission plate driven by a support plate, conveyor belt, and motor assembly, along with a telescopic tube, the problems of inflexible position adjustment and dust leakage in the spraying device are solved, achieving efficient, uniform spraying results and safety.

CN224938422UActive Publication Date: 2026-11-06HENAN ZHULIN QINGZHOU REFRACTORY CO LTD
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Patent Information

Application Number
CN202521690027.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2026-11-06
Estimated Expiration
2035-08-08

AI Technical Summary

Technical Problem

Existing magnesium-aluminum spinel spraying equipment for steel ladle linings suffers from inflexible spraying position adjustment, fixed spraying distance, low automation, and poor sealing performance, resulting in uneven spraying, low efficiency, and easy dust leakage, which affects the working environment and the health of operators.

Method used

A spraying device comprising a support plate, a conveyor belt, a motor assembly, and a telescopic tube was designed. The motor drives the transmission plate to move along the arc of the gear rack to adjust the spraying angle and position. The telescopic tube is used to adjust the spraying distance, and a sealing cover is provided to prevent dust leakage.

Benefits of technology

It achieves uniformity and flexibility in spraying, improves the equipment's adaptability to steel ladles of different sizes, and ensures the safety and environmental friendliness of the spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of spraying, specifically to a spraying device for magnesium-aluminum spinel lining steel ladles. It includes a support plate, with two supporting vertical plates on the top of the support plate. Each supporting vertical plate has a sealing cap on its top. A conveyor belt connects the two supporting vertical plates. Auxiliary heads are located at both ends of the supporting vertical plates, outside the sealing caps. This utility model, through the cooperation of the support plate and conveyor belt, combined with a motor assembly driving a transmission plate along a gear rack, achieves the arc-shaped reciprocating movement of the spray head. This allows for flexible adjustment of the spray angle and position, ensuring uniform spraying. The spray material is transported to the spray head via a telescopic tube, which can freely extend and retract as needed, thereby adjusting the spray distance and improving the device's adaptability to steel ladles of different sizes. The entire device is equipped with a sealing cap, which effectively prevents dust leakage during spraying, improving operational safety and environmental friendliness.
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Description

Technical Field

[0001] This utility model relates to the field of spraying, specifically to a spraying device for magnesium-aluminum spinel spraying material for steel ladle lining. Background Technology

[0002] Magnesium-aluminum spinel blasting material for ladle lining is a refractory material specifically designed for use in steel production to protect the inner wall of the ladle (the container used to hold and transport molten steel) from corrosion. This blasting material is mainly made from raw materials such as magnesia and bauxite, and is formed through a specific process to create a material containing a magnesium-aluminum spinel structure.

[0003] A Chinese patent (application number: CN202222155513.2) discloses a spraying feeding device and a spraying machine. The spraying feeding device includes a storage tank, a heating unit, and a stirring unit. The storage tank has an upper storage chamber and a lower storage chamber, separated by a sieve plate. The upper storage chamber has an inlet, and the lower storage chamber has an outlet. The heating unit is connected to the storage tank and is used to heat the upper storage chamber. The stirring unit is also connected to the storage tank and is used to stir the paint in the lower storage chamber. The beneficial effects are: the heating unit heats the upper storage chamber, effectively reducing paint condensation; subsequently, liquid and smaller clumps of paint can be filtered through the sieve plate to reach the lower storage chamber; the paint in the lower storage chamber is stirred by the stirring unit to prevent further clumping. This spraying feeding device integrates heating, sieve filtration, and stirring, effectively reducing particle size.

[0004] Existing spraying equipment of this type has certain limitations in its structural design, such as inflexible spray position adjustment, fixed spray distance, and low degree of automation, resulting in uneven spraying, low efficiency, and even affecting the quality of the spraying. In addition, some devices lack effective sealing structures, which can easily cause dust leakage, affecting the working environment and the health of operators.

[0005] Therefore, this application provides a steel ladle lining magnesium-aluminum spinel spraying device with reasonable structure, convenient adjustment, good sealing performance and high-efficiency spraying, to solve the problems existing in the prior art. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this utility model provides a ladle lining magnesium-aluminum spinel spray coating device.

[0007] The technical solution of this utility model is as follows:

[0008] This utility model provides a spraying device for magnesium-aluminum spinel lining of steel ladle, including a support plate, two supporting vertical plates on the top of the support plate, a sealing cover on the top of the supporting vertical plates, a conveyor belt between the two supporting vertical plates, auxiliary heads at both ends of the supporting vertical plates outside the sealing cover, gear racks and limiting strips at the top of the two auxiliary heads, the limiting strips being above the gear racks, two limiting strips and gear racks, a transmission plate between the two limiting strips, a motor assembly on the outside of the transmission plate, transmission heads at both ends of the motor assembly, transmission gears connected to the gear racks on the outside of the transmission heads, a storage box on the top of the transmission plate, a telescopic tube extending through the bottom of the storage box and through the transmission plate, a controller at the bottom of the telescopic tube, and a spray head inside the controller.

[0009] Optionally, four grounding rods are fixedly connected to the bottom of the support plate, the support vertical plate is fixedly connected to the support plate, the conveyor belt is driven between the support vertical plates, and an auxiliary block is fixedly connected between the two ends of the two support vertical plates, the auxiliary block being located at both ends of the conveyor belt.

[0010] Optionally, the inner wall of the conveyor belt is provided with transmission rods at both ends, and a transmission motor is provided on the outside of one of the supporting vertical plates, with the output end of the transmission motor connected to one of the transmission rods.

[0011] Optionally, a contact block is fixedly connected to the bottom of the auxiliary head, the gear rack and the limiting strip are both fixedly connected to the auxiliary head, the contact block is connected to the supporting vertical plate by screws, and gears are evenly arranged on the outside of the gear rack.

[0012] Optionally, two positioning plates are fixedly connected to the top of the transmission plate, and an extension plate is fixedly connected to the top of the positioning plate. A positioning head is provided on the outside of the extension plate, and a rotating assembly is provided between the extension plate and the positioning head.

[0013] Optionally, the motor assembly is fixedly connected to the transmission plate, the transmission head is fixedly connected to the positioning plate, a motor is provided inside the motor assembly, and transmission shafts are provided at the output ends on both sides of the motor assembly. The transmission shafts pass through the interior of the transmission head, and a transmission chain is provided inside the transmission head. One side of the transmission gear meshes with the transmission chain.

[0014] Optionally, the telescopic tube is a telescopic pipe structure, and the controller is externally equipped with a control motor that can be connected to the spray head. The telescopic tube is connected to the storage box and the spray head respectively.

[0015] The beneficial effects achieved by this utility model are as follows:

[0016] This invention achieves arc-shaped reciprocating movement of the spray head by setting up a support plate and a conveyor belt, combined with a motor assembly driving the transmission plate to move along the gear rack. This allows for flexible adjustment of the spray angle and position, ensuring uniform spraying. The spray material is transported to the spray head through a telescopic tube, which can freely extend and retract as needed to adjust the spray distance and improve the device's adaptability to steel ladles of different sizes. The entire device is equipped with a sealing cover, which can effectively prevent dust leakage during the spraying process, improving operational safety and environmental protection. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model with the sealing cap removed;

[0019] Figure 3 This is a schematic diagram of the structure of this utility model without the support plate;

[0020] Figure 4 This is a schematic diagram of the connection structure of the transmission plate.

[0021] In the diagram, 1. Support plate; 101. Grounding rod; 2. Supporting vertical plate; 201. Auxiliary block; 3. Conveyor belt; 301. Drive motor; 4. Sealing cover; 5. Auxiliary head; 501. Grounding block; 6. Gear rack; 7. Limiting strip; 8. Transmission plate; 801. Positioning plate; 9. Extension plate; 901. Positioning head; 902. Rotating assembly; 10. Motor assembly; 1001. Transmission head; 1002. Transmission gear; 11. Storage box; 12. Telescopic tube; 13. Controller; 14. Spray head. Detailed Implementation

[0022] To facilitate understanding of this utility model by those skilled in the art, the specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0023] Example 1

[0024] like Figure 1-4As shown, this utility model provides a steel ladle lining magnesium-aluminum spinel spraying device, including a support plate 1, two support vertical plates 2 are provided on the top of the support plate 1, a sealing cover 4 is provided on the top of the support vertical plates 2, a conveyor belt 3 is provided between the two support vertical plates 2, auxiliary heads 5 are provided at both ends outside the support vertical plates 2 and inside the sealing cover 4, a gear rack 6 and a limiting strip 7 are provided on the top of the two auxiliary heads 5, the limiting strip 7 is located above the gear rack 6, there are two limiting strips 7 and gear rack 6, a transmission plate 8 is provided between the two limiting strips 7, a motor assembly 10 is provided on the outside of the transmission plate 8, a transmission head 1001 is provided at both ends of the motor assembly 10, a transmission gear 1002 connected to the gear rack 6 is provided on the outside of the transmission head 1001, a storage box 11 is provided on the top of the transmission plate 8, a telescopic tube 12 is provided through the bottom of the storage box 11 and the transmission plate 8, a controller 13 is provided at the bottom of the telescopic tube 12, and a spray head 14 is provided inside the controller 13.

[0025] This invention achieves the arc-shaped reciprocating movement of the spray head 14 by setting a support plate 1 in cooperation with the conveyor belt 3, and combining the motor assembly 10 to drive the transmission plate 8 to move along the gear rack 6. The spray angle and position can be flexibly adjusted to ensure uniform spraying. The spray material is transported to the spray head 14 through the telescopic tube 12, which can be freely extended and retracted according to actual needs, thereby adjusting the spray distance and improving the adaptability of the device to steel ladles of different sizes. The whole device is equipped with a sealing cover 4, which can effectively prevent dust leakage during the spraying process and improve the safety and environmental protection of the operation.

[0026] Example 2

[0027] like Figure 1-2 As shown, four grounding rods 101 are fixedly connected to the bottom of the support plate 1. The support vertical plate 2 is fixedly connected to the support plate 1. The transmission belt 3 is connected between the support vertical plates 2. An auxiliary block 201 is fixedly connected between the two ends of the two support vertical plates 2. The auxiliary block 201 is located at both ends of the transmission belt 3.

[0028] Specifically, the grounding rod 101 is used for support, and the support vertical plate 2 is used to assist in connecting the conveyor belt 3. In use, when an object is on the support vertical plate 2 and moves to the conveyor belt 3, it can be conveyed through the conveyor belt 3.

[0029] In this embodiment, transmission rods are provided at both ends of the inner wall of the conveyor belt 3, and a transmission motor 301 is provided on the outside of one of the supporting vertical plates 2. The output end of the transmission motor 301 is connected to one of the transmission rods.

[0030] In use, the rotation of the drive motor 301 can drive the transmission belt 3.

[0031] Example 3

[0032] like Figure 2-4 As shown, a contact block is fixedly connected to the bottom of the auxiliary head 5. The gear rack 6 and the limiting strip 7 are both fixedly connected to the auxiliary head 5. The contact block is connected to the supporting vertical plate 2 by screws. Gears are evenly arranged on the outside of the gear rack 6. The design of the contact block enhances the stability of the auxiliary head 5 and ensures precise engagement between the gear rack 6 and the limiting strip 7.

[0033] In this embodiment, two positioning plates 801 are fixedly connected to the top of the transmission plate 8. An extension plate 9 is fixedly connected to the top of the positioning plate 801. A positioning head 901 is provided on the outside of the extension plate 9. A rotating assembly 902 is provided between the extension plate 9 and the positioning head 901.

[0034] Specifically, the rotating component 902 is mainly used to assist in controlling the rotation of the positioning head 901 and to assist in positioning the transmission plate 8.

[0035] In this embodiment, the motor assembly 10 is fixedly connected to the transmission plate 8, the transmission head 1001 is fixedly connected to the positioning plate 801, the motor assembly 10 is equipped with a motor, the output ends of the motor assembly 10 are equipped with transmission shafts, the transmission shafts pass through the inside of the transmission head 1001, the transmission head 1001 is equipped with a transmission chain, and one side of the transmission gear 1002 meshes with the transmission chain.

[0036] Specifically, the motor assembly 10 allows the transmission head 1001 to easily control the rotation of the transmission gear 1002, which in turn controls the movement of the transmission plate 8 when the transmission gear 1002 rotates.

[0037] In this embodiment, the telescopic pipe 12 is a telescopic pipe structure, and the controller 13 is externally equipped with a control motor that can be connected to the spray head 14. The telescopic pipe 12 is connected to the storage box 11 and the spray head 14 respectively.

[0038] Specifically, the structure and principle of the telescopic tube 12, controller 13 and spray head 14 are well known in the art, and will not be described in detail here. The storage box 11 can store the magnesium aluminum spinel spray material lined with steel ladle.

[0039] It should be noted that this application is only applicable to objects of a specific shape to be sprayed, and the rotation of the motor assembly 10 and the extension and retraction of the telescopic tube 12 are controlled by the system.

[0040] In summary, the support plate 1 is used to connect the conveyor belt 3, which can transmit objects. The objects stop when they are inside the sealed interior. At this time, the motor assembly 10 is started. The reciprocating rotation of the motor assembly 10 can drive the transmission plate 8 to move along the arc of the gear rack 6, thereby adjusting the spray position. The storage box 11 stores the ladle lining magnesium-aluminum spinel spray material. The ladle lining magnesium-aluminum spinel spray material is sprayed out through the telescopic tube 12 at the spray head 14. The telescopic tube 12 is telescopic, which can easily adjust the spray distance.

[0041] The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A ladle lining magnesium-aluminum spinel spraying device, characterized in that: The system includes a support plate (1), with two support vertical plates (2) on the top of the support plate (1). A sealing cover (4) is provided on the top of each support vertical plate (2). A conveyor belt (3) is provided between the two support vertical plates (2). Auxiliary heads (5) are provided at both ends of each support vertical plate (2) outside the support vertical plate (2) and inside the sealing cover (4). Gear racks (6) and limiting strips (7) are provided on the top of each of the two auxiliary heads (5). The limiting strips (7) are located above the gear racks (6). There are two limiting strips (7) and two gear racks (6). A transmission plate (8) is provided between the gear rack (6) and a motor assembly (10) is provided on the outside of the transmission plate (8). A transmission head (1001) is provided at both ends of the motor assembly (10). A transmission gear (1002) connected to the gear rack (6) is provided on the outside of the transmission head (1001). A storage box (11) is provided on the top of the transmission plate (8). A telescopic tube (12) is provided at the bottom of the storage box (11) after passing through the transmission plate (8). A controller (13) is provided at the bottom of the telescopic tube (12). A spray head (14) is provided inside the controller (13).

2. The ladle lining magnesium-aluminum spinel spraying device according to claim 1, characterized in that: The bottom of the support plate (1) is fixedly connected with four grounding rods (101). The support vertical plate (2) is fixedly connected to the support plate (1). The transmission belt (3) is driven between the support vertical plates (2). An auxiliary block (201) is fixedly connected between the two ends of the two support vertical plates (2). The auxiliary block (201) is located at both ends of the transmission belt (3).

3. The ladle lining magnesium-aluminum spinel spraying device according to claim 2, characterized in that: The inner walls of the conveyor belt (3) are provided with transmission rods at both ends, and a transmission motor (301) is provided on the outside of one of the supporting vertical plates (2), and the output end of the transmission motor (301) is connected to one of the transmission rods.

4. The ladle lining magnesium-aluminum spinel spraying device according to claim 1, characterized in that: The bottom of the auxiliary head (5) is fixedly connected to a contact block. The gear rack (6) and the limiting strip (7) are both fixedly connected to the auxiliary head (5). The contact block is connected to the supporting vertical plate (2) by screws. Gears are evenly arranged on the outside of the gear rack (6).

5. The ladle lining magnesium-aluminum spinel spraying device according to claim 1, characterized in that: The top of the transmission plate (8) is fixedly connected to two positioning plates (801). The top of the transmission plate (8) is fixedly connected to the positioning plates (801). The top of the positioning plates (801) is fixedly connected to an extension plate (9). A positioning head (901) is provided on the outside of the extension plate (9). A rotating assembly (902) is provided between the extension plate (9) and the positioning head (901).

6. The ladle lining magnesium-aluminum spinel spraying device according to claim 5, characterized in that: The motor assembly (10) is fixedly connected to the transmission plate (8), the transmission head (1001) is fixedly connected to the positioning plate (801), the motor assembly (10) is equipped with a motor, the output ends of the motor assembly (10) are equipped with transmission shafts, the transmission shafts pass through the inside of the transmission head (1001), the inside of the transmission head (1001) is equipped with a transmission chain, and one side of the transmission gear (1002) meshes with the transmission chain.

7. The ladle lining magnesium-aluminum spinel spraying device according to claim 1, characterized in that: The telescopic pipe (12) is a telescopic pipe structure. The controller (13) is externally equipped with a control motor that can be connected to the spray head (14). The telescopic pipe (12) is connected to the storage box (11) and the spray head (14) respectively.

Citation Information

Patent Citations

  • Spraying feeding device and spraying machine

    CN222724578U