A down feather quill separation device

Abstract

This utility model relates to the field of down feather shaft separation technology, and more particularly to a down feather shaft separation device. Its technical solution includes: a pre-dispersion mechanism, a slow conveying mechanism, a sieving mechanism, and an air separation mechanism. This utility model features a dual separation structure with a sieving mechanism and an air separation mechanism. The multi-layer sieve plate of the sieving mechanism can achieve graded sieving of raw down feathers, first separating most of the feather shafts of different sizes. The air separation mechanism can further separate fine impurities and residual feather shafts, significantly improving the separation purity and efficiency of the down, solving the problem of poor separation effect in existing equipment. By setting up a slow conveying mechanism, the raw down feathers are prevented from directly passing through the air separation mechanism, thus avoiding fiber damage and ensuring the integrity of the down, solving the problem of easy damage to down fibers in existing equipment. The air separation mechanism is equipped with three wind speed adjustments, which can precisely adjust the wind speed according to actual processing needs, avoiding excessive wind speed causing down loss or insufficient wind speed affecting the separation effect.

Description

Technical Field

[0001] This utility model relates to the field of down feather shaft separation technology, and in particular to a down feather shaft separation device. Background Technology

[0002] Down is a high-quality insulating filling material widely used in home textiles and clothing products such as down jackets and down comforters. During the processing of down, a large number of feather shafts, dust, and other impurities are mixed in with the raw down feathers. If these are not effectively separated, they will seriously affect the quality and warmth retention of the down. Currently, most down and feather shaft separation equipment on the market uses a single screening or air separation method. With a single screening method, it's difficult to achieve complete separation because down fibers and fine feather shafts are similar in size, and the screening mesh is prone to clogging, affecting separation efficiency. With a single air separation method, the air velocity is difficult to control precisely; excessive air velocity can cause down fiber loss, while insufficient air velocity cannot effectively separate feather shafts, and there is also the problem of low purity in the separation of down and feather shafts. Furthermore, some separation equipment has an unreasonable feeding and conveying structure design, which can easily cause tearing damage to down fibers during conveying, reducing the usability of the down. Therefore, there is a need to propose a down and feather shaft separation device. Utility Model Content

[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a down feather shaft separation device.

[0004] The technical solution of this utility model: A down feather shaft separation device includes a pre-dispersion mechanism, a slow conveying mechanism, a screening mechanism, and an air separation mechanism. The pre-dispersion mechanism includes a dispersion box, a box cover slidably disposed on the top of the dispersion box, a motor 1 disposed on the top surface of the box cover, the output end of the motor 1 extending through into the interior of the dispersion box and disposed of a stirring shaft, and multiple sets of dispersion rods disposed on the outer ring of the stirring shaft. The slow conveying mechanism includes a conveying cylinder, a motor 2 disposed on the left side of the conveying cylinder, the output end of the motor 2 extending through into the interior of the conveying cylinder and disposed of a conveying shaft, and the outer ring of the conveying shaft... The ring is equipped with spiral conveying blades. The screening mechanism includes a screening box. A vibrating motor is installed on the left side of the screening box. The screening box contains a large screen plate, a medium screen plate, and a guide plate arranged from top to bottom. The air separation mechanism includes an air separation box. The air separation box contains two partitions. The air separation box is divided into three separation chambers by the partitions. A separation plate is slidably installed inside each separation chamber. A negative pressure discharge pipe is installed on the rear side of each air separation box corresponding to the position of each separation chamber. A cleaning window is rotatably installed on the front side of each air separation box corresponding to the position of each separation chamber.

[0005] Preferably, a feeding hopper is provided on the top surface of the box cover, and a hopper cover is slidably provided on the top of the feeding hopper.

[0006] Preferably, the dispersion box is provided with a support inside, the top surface of the support has a groove, the inside of the groove is provided with a bearing, and the bottom end of the stirring shaft is slidably connected to the bearing.

[0007] Preferably, the bottom end of the dispersion box is provided with a connecting pipe, and the bottom end of the connecting pipe is fixedly connected to the top of the conveying cylinder.

[0008] Preferably, the outer wall of the spiral conveying blade is in contact with the inner wall of the conveying cylinder.

[0009] Preferably, the bottom of the conveying cylinder is provided with a second connecting pipe, and the bottom end of the second connecting pipe is fixedly connected to the top of the screening box.

[0010] Preferably, the large sieve plate, the medium sieve plate, and the guide plate are all inclined. A guide pipe is provided on the right side of the screening box at the position corresponding to the large sieve plate, the medium sieve plate, and the guide plate. The guide pipes are all inclined, and the right end of each guide pipe is fixedly connected to the left side of the air classifier.

[0011] Preferably, each of the separation chambers has trapezoidal grooves on its left and right inner walls, and each of the separation plates has trapezoidal blocks on its left and right sides. The trapezoidal blocks are slidably connected to the trapezoidal grooves, and the separation holes on the three separation plates gradually decrease in size from top to bottom.

[0012] Preferably, the negative pressure of the three negative pressure discharge pipes is not the same.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects: This invention features a dual separation structure consisting of a screening mechanism and an air separation mechanism. The multi-layered sieve plate of the screening mechanism enables graded screening of raw down feathers, first separating most of the feather shafts of different sizes. The air separation mechanism further separates fine impurities and residual feather shafts, significantly improving the separation purity and efficiency of the down feathers, thus solving the problem of poor separation effect in existing equipment. By setting a slow conveying mechanism, the raw down feathers are prevented from directly passing through the air separation mechanism, thus avoiding fiber damage and ensuring the integrity of the down feathers. This solves the problem of easy damage to down fibers in existing equipment. The air separation mechanism is equipped with three wind speed adjustments, which can be precisely adjusted according to actual processing needs to avoid excessive wind speed causing down loss or insufficient wind speed affecting the separation effect, thereby improving the adaptability of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3This is a cross-sectional structural diagram of the present invention; Figure 4 This is a cross-sectional structural diagram of the wind separation mechanism in this utility model.

[0015] Reference numerals in the attached drawings: 1. Pre-dispersion mechanism; 101. Dispersion box; 102. Box cover; 103. Motor 1; 104. Stirring shaft; 105. Dispersion rod; 2. Slow conveying mechanism; 201. Conveying cylinder; 202. Motor 2; 203. Conveying shaft; 204. Spiral conveying blade; 3. Screening mechanism; 301. Screening box; 302. Vibrating motor; 303. Large sieve plate; 304. Medium sieve plate; 305. Guide plate; 4. Air separation mechanism; 401. Air separation box; 402. Baffle plate; 403. Separation chamber; 404. Separation plate; 405. Negative pressure discharge pipe; 406. Cleaning window; 5. Feed hopper; 6. Hopper cover; 7. Support; 8. Connecting pipe 1; 9. Connecting pipe 2; 10. Guide pipe; 11. Trapezoidal block. Detailed Implementation

[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example

[0017] like Figures 1 to 4 As shown, the present invention proposes a down feather shaft separation device, including a pre-dispersion mechanism 1, a slow conveying mechanism 2, a screening mechanism 3, and an air separation mechanism 4. The pre-dispersion mechanism 1 includes a dispersion box 101, a box cover 102 slidably disposed on the top of the dispersion box 101, and a feed hopper 5 disposed on the top surface of the box cover 102. A hopper cover 6 is slidably installed on the top of the feed hopper 5. A motor 103 is installed on the top surface of the box cover 102. The top surface of the box cover 102 is fixedly connected to the bottom surface of the motor 103. The output end of the motor 103 extends through into the interior of the dispersion box 101 and is equipped with a stirring shaft 104. The output end of the motor 103 is rotatably connected to the box cover 102. The output end of the motor 103 is fixedly connected to the top of the stirring shaft 104. A bracket 7 is installed inside the dispersion box 101. The bracket 7 is fixedly installed inside the dispersion box 101. A groove is opened on the top surface of the bracket 7. A bearing is installed inside the groove. The bottom end of the stirring shaft 104 is slidably connected to the bearing to facilitate the support and fixation of the stirring shaft 104. Multiple sets of dispersing rods 105 are arranged around the outer ring of the stirring shaft 104. The stirring shaft 104 and the dispersing rods 105 are fixedly connected. The pre-dispersing mechanism 1 can perform preliminary dispersing treatment on the down to prevent clumping and facilitate subsequent separation of feather shafts. The slow conveying mechanism 2 includes a conveying cylinder 201. A connecting pipe 8 is provided at the bottom end of the dispersing box 101. The bottom end of the connecting pipe 8 is fixedly connected to the top of the conveying cylinder 201. A motor 202 is provided on the left side of the conveying cylinder 201. The conveying cylinder 201 and the motor 202 are fixedly connected. The output end of the motor 202 extends through the end of the conveying cylinder 201. A conveying shaft 203 is provided inside the conveying cylinder 201. The output end of the motor 202 is fixedly connected to the conveying shaft 203. The outer ring of the conveying shaft 203 is provided with a spiral conveying blade 204. The outer ring of the conveying shaft 203 is fixedly connected to the spiral conveying blade 204. The outer wall of the spiral conveying blade 204 fits against the inner wall of the conveying cylinder 201 to facilitate the conveying of down. The screening mechanism 3 includes a screening box 301. A connecting pipe 9 is provided at the bottom of the conveying cylinder 201. The bottom end of the connecting pipe 9 is fixedly connected to the top of the screening box 301. A vibration motor 302 is installed on the left side of the screening box 301. The vibration motor 302 provides vibration force to the screening box 301. Inside the screening box 301, from top to bottom, there are a large screen plate 303, a medium screen plate 304, and a guide plate 305. The large screen plate 303 can screen out large down feathers, the medium screen plate 304 can screen out medium down feathers, and the guide plate 305 can guide small down feathers. The large screen plate 303, the medium screen plate 304, and the guide plate 305 are all inclined to guide the down feathers. On the right side of the screening box 301, corresponding to the positions of the large sieve plate 303, the medium sieve plate 304, and the guide plate 305, there are guide pipes 10. The guide pipes 10 are all inclined to facilitate the flow of down. The right end of each guide pipe 10 is fixedly connected to the left side of the air separator 401. The air separator mechanism 4 includes the air separator 401. The air separator 401 is provided with two partitions 402. The partitions 402 are fixedly installed inside the air separator 401. The interior of the air separator 401 is divided into three separation chambers 403 by the partitions 402. Each separation chamber 403 has a slidably mounted separation plate 404 inside. There is a space between the rear inner wall of the air classifier 401 and the separation plate 404. The left and right inner walls of each separation chamber 403 are provided with trapezoidal grooves. Each separation plate 404 has trapezoidal blocks 11 on its left and right sides. The separation plate 404 and the trapezoidal blocks 11 are fixedly connected, and the trapezoidal blocks 11 are slidably connected to the trapezoidal grooves, which facilitates the guidance and limiting of the separation plate 404. The separation holes on the three separation plates 404 gradually decrease in size from top to bottom, which facilitates the removal of the remaining stems after the machine stops. Each air classifier 401 has a negative pressure discharge pipe 405 at the position corresponding to each separation chamber 403 on its rear side. Each negative pressure discharge pipe 405 is connected to a negative pressure discharge mechanism. The negative pressure of the three negative pressure discharge pipes 405 is different. Each air classifier 401 has a rotatably mounted cleaning window 406 at the position corresponding to each separation chamber 403 on its front side, which facilitates the removal of residual stems.

[0018] In this embodiment, when using this device, the down to be separated can first be fed into the dispersion box 101 from the feed hopper 5. Motor 103 drives the stirring shaft 104 to rotate, dispersing the down through the dispersion rod 105. The dispersed down then falls into the conveying cylinder 201 through the connecting pipe 8. Motor 202 then drives the conveying shaft 203 to rotate. The rotation of the conveying shaft 203 drives the spiral conveying blades 204 to rotate, thus conveying the down. The down is then transported through the connecting pipe 9... Down is conveyed into the screening box 301, and then vibration is provided by the running vibration motor 302. Large and medium down are screened through the large screen plate 303 and the medium screen plate 304. After screening, the down is conveyed into the air separator 401 through the guide pipe 10. The negative pressure mechanism is connected through the negative pressure discharge pipe 405 to separate the down feathers in each separation chamber 403. After separation, the cleaning window 406 can be opened to remove the separation plate 404 from the separation chamber 403, so as to facilitate the cleaning of residual feathers.

[0019] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.

Claims

1. A feather and down quill separating device comprising a pre-dispersing mechanism (1), a slow conveying mechanism (2), a screening mechanism (3), and an air separating mechanism (4), characterized in that: The pre-dispersion mechanism (1) includes a dispersion box (101), a box cover (102) is slidably disposed on the top of the dispersion box (101), a motor (103) is disposed on the top surface of the box cover (102), the output end of the motor (103) extends through into the interior of the dispersion box (101) and is provided with a stirring shaft (104), and multiple sets of dispersion rods (105) are disposed on the outer ring of the stirring shaft (104). The slow conveying mechanism (2) includes a conveying cylinder (201), a motor (202) is disposed on the left side of the conveying cylinder (201), the output end of the motor (202) extends through into the interior of the conveying cylinder (201) and is provided with a conveying shaft (203), and spiral conveying blades (204) are disposed on the outer ring of the conveying shaft (203). The screening mechanism (3) includes a screening box (301). A vibration motor (302) is provided on the left side of the screening box (301). The screening box (301) is provided with a large screen plate (303), a medium screen plate (304), and a guide plate (305) from top to bottom. The air separation mechanism (4) includes an air separation box (401). The air separation box (401) is provided with two partitions (402). The air separation box (401) is divided into three separation chambers (403) by the partitions (402). A separation plate (404) is slidably provided in the interior of each separation chamber (403). A negative pressure discharge pipe (405) is provided on the rear side of each air separation box (401) corresponding to the position of each separation chamber (403). A cleaning window (406) is rotatably provided on the front side of the air separation box (401) corresponding to the position of each separation chamber (403).

2. A device for separating quill and down according to claim 1, characterized in that The top surface of the box cover (102) is provided with a feeding hopper (5), and the top of the feeding hopper (5) is slidably provided with a hopper cover (6).

3. A device for separating quill and down according to claim 1, characterized in that The dispersion box (101) is equipped with a support (7) inside. The top surface of the support (7) is provided with a groove, and a bearing is provided inside the groove. The bottom end of the stirring shaft (104) is slidably connected to the bearing.

4. A device for separating quill and down according to claim 1, characterized in that The bottom end of the dispersion box (101) is provided with a connecting pipe (8), and the bottom end of the connecting pipe (8) is fixedly connected to the top of the conveying cylinder (201).

5. A device for separating quill and down according to claim 1, characterized in that The outer wall of the spiral conveying blade (204) is in contact with the inner wall of the conveying cylinder (201).

6. A device for separating quill and down according to claim 1, characterized in that The bottom of the conveying cylinder (201) is provided with a connecting pipe two (9), and the bottom end of the connecting pipe two (9) is fixedly connected to the top of the screening box (301).

7. A device for separating quill and down according to claim 1, characterized in that The large sieve plate (303), the medium sieve plate (304), and the guide plate (305) are all inclined. A guide pipe (10) is provided on the right side of the screening box (301) at the position corresponding to the large sieve plate (303), the medium sieve plate (304), and the guide plate (305). The guide pipes (10) are all inclined, and the right end of each guide pipe (10) is fixedly connected to the left side of the air separator (401).

8. The down feather shaft separating device according to claim 1, characterized in that, Each of the separation chambers (403) has trapezoidal grooves on its left and right inner walls, and each of the separation plates (404) has trapezoidal blocks (11) on its left and right sides. The trapezoidal blocks (11) are slidably connected to the trapezoidal grooves, and the separation holes on the three separation plates (404) gradually decrease in size from top to bottom.

9. The down feather shaft separating device according to claim 1, characterized in that, The negative pressure magnitudes of the three negative pressure discharge pipes (405) are not the same.

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