A cleaning device for gear processing that facilitates material unloading.

Abstract

This utility model relates to the field of gear processing and cleaning technology, and in particular to a gear processing cleaning device that facilitates gear unloading, solving the problem of damage caused by gear collisions in existing technologies. The gear processing cleaning device includes a cleaning tank and water sprayers fixedly connected to both sides of the cleaning tank. Two through slots are formed at the top of the cleaning tank, and a movable channel is fixedly connected between the two through slots. A drive mechanism is provided at the top of the cleaning tank. A unloading plate is fixedly connected to one side of the cleaning tank, and horizontal plates are fixedly connected to both ends of the unloading plate. Two anti-tilting plates are fixedly connected to the surface of the unloading plate. A buffer plate is fixedly connected to one end of the lower horizontal plate, and U-shaped sliding plates are fixedly connected to both sides of the lower horizontal plate. A conical receiving tray is driven by the output shaft of a motor. This utility model prevents gear collisions and ensures effective gear cleaning.

Description

Technical Field

[0001] This utility model relates to the field of gear processing and cleaning technology, and in particular to a gear processing cleaning device that facilitates material unloading. Background Technology

[0002] During gear processing (such as hobbing, gear shaping, gear grinding, and after heat treatment), contaminants such as cutting fluid, metal chips, grinding wheel dust, and oxide scale will remain. If not thoroughly cleaned, these contaminants will directly affect the quality of subsequent heat treatment, assembly accuracy, lubrication effect, and gear service life (such as causing accelerated wear, pitting, scuffing, and other failures).

[0003] Chinese Patent Publication No. CN221288834U, belonging to the field of cleaning device technology, specifically relates to a cleaning device for gear production. It includes a working box, a rotating assembly installed in the mounting cavity, the rotating assembly connected to a connecting rod, one end of the connecting rod fixedly connected to a rotating plate, and fitting components installed in each of the sliding grooves, each fitting component connected to a mounting plate. A second sliding groove is formed on one side of the mounting plate, each sliding groove containing a sliding assembly connected to a sliding brush plate. Sliding grooves are formed on both inner walls of the working box, and these sliding grooves fit and slide onto both ends of a magnetic filter plate, which is slidably installed inside the working box. Bolts are installed through both sides of the working box, one end of each bolt penetrating the two ends of the magnetic filter plate and threadedly connected to them. A waste liquid chamber is provided at the bottom of the working box. This design solves the problem of existing cleaning devices having fixed nozzle positions, making it impossible to adjust them according to gear specifications.

[0004] For existing gear cleaning devices, in actual use, there is a tendency for the previous gear to collide with the next gear after it is unloaded, resulting in damage between the gears. In addition, the cleaning of the gears is prone to dead corners, which affects the cleaning effect. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for gear processing that facilitates material unloading, thereby solving the problem in the prior art where collisions between the previous gear and the next gear after unloading can cause damage between the gears.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A gear processing cleaning device for easy unloading includes a cleaning tank and a water sprayer fixedly connected to both sides of the cleaning tank. The top of the cleaning tank has two through slots, and a movable channel is fixedly connected between the two through slots. The top of the cleaning tank is equipped with a drive mechanism. A unloading plate is fixedly connected to one side of the cleaning tank. Horizontal plates are fixedly connected to both ends of the unloading plate. Two anti-tilting plates are fixedly connected to the surface of the unloading plate. A buffer plate is fixedly connected to one end of the lower horizontal plate. U-shaped sliding plates are fixedly connected to both sides of the lower horizontal plate. A motor is fixedly connected to the bottom of the sliding plate through an extension plate. The output shaft of the motor is driven to a conical storage tray. The top of the storage tray is in contact with one end of the sliding plate.

[0007] Preferably, the drive mechanism includes two U-shaped support rods fixedly connected to the top of the cleaning tank, a conveyor belt rotatably connected between the two support rods, and a number of actuating levers fixedly connected to the surface of the conveyor belt.

[0008] Preferably, the surface of the actuating lever is fixedly connected with two limiting strips, and the interior of the moving channel is fixedly connected with several anti-slip teeth.

[0009] Preferably, the output pipe of the water sprayer is connected to several oblique spray pipes.

[0010] Preferably, the surface of the sliding plate is rotatably connected with several rubber rods.

[0011] Preferably, the top of the storage tray is fixedly connected with several rubber blocks.

[0012] This utility model has the following beneficial effects: When gears need to be unloaded, two sliding plates can easily divert the gears rolling off the unloading plate. A rotating collection tray can also easily move the unloaded gears away from the sliding plate outlet to prevent them from colliding with each other and to protect the safety of the staff recycling the gears. The rolling cleaning of the gears, combined with the obliquely sprayed cleaning fluid, can ensure the cleaning effect of the gears. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 A side view; Figure 3 for Figure 2 Side view of the central storage tray; Figure 4 for Figure 1 Side view of the drive mechanism; Figure 5 for Figure 4 A side view of the mobile canal.

[0015] In the diagram: 1. Cleaning tank; 2. Water sprayer; 3. Through trough; 4. Moving channel; 5. Drive mechanism; 6. Discharge plate; 7. Horizontal plate; 8. Anti-tilt plate; 9. Buffer plate; 10. Sliding plate; 11. Motor; 12. Collection tray; 13. Angled spray pipe; 14. Rubber rod; 15. Rubber block; 501. Support rod; 502. Conveyor belt; 503. Actuating rod; 504. Restriction strip; 505. Anti-slip teeth. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0017] Reference Figure 1-5A gear processing cleaning device for easy unloading includes a cleaning tank 1 and water sprayers 2 fixedly connected to both sides of the cleaning tank 1. The water sprayers 2 are existing mature technology and can spray cleaning fluid for cleaning gears. The top of the cleaning tank 1 has two through slots 3, and a movable channel 4 is fixedly connected between the two through slots 3. The movable channel 4 allows the gears to roll easily, thus facilitating the transfer and cleaning of the gears. The top of the cleaning tank 1 is equipped with a drive mechanism 5, which provides power for the gears to roll, facilitating the cleaning of the gears through the cleaning tank 1. A discharge plate 6 is fixedly connected to one side of the cleaning tank 1, allowing the gears to roll out of the cleaning tank 1 for easy unloading. Both ends of the discharge plate 6 are fixedly connected to horizontal... The lower horizontal plate 7 is longer than the upper horizontal plate 7 to prevent the gear from detaching from the upper horizontal plate 7. The horizontal plate 7 facilitates the gear's entry and exit from the feed plate 6. Two anti-tilt plates 8 are fixedly connected to the surface of the feed plate 6 to prevent the gear from tilting and falling when rolling. A buffer plate 9 is fixedly connected to one end of the lower horizontal plate 7 to prevent the gear from rolling out of the horizontal plate 7 and causing damage. U-shaped sliding plates 10 are fixedly connected to both sides of the lower horizontal plate 7. After the gear tilts and falls on the lower horizontal plate 7, it can slide down from one of the two sliding plates 10, thus facilitating the gear's unloading and detachment. A motor 11 is fixedly connected to the bottom of the sliding plate 10 through an extension plate. The output of the motor 11... A conical storage tray 12 is connected to the shaft drive. The motor 11 can drive the storage tray 12 to rotate, preventing gears from accumulating in one place and causing collision damage. The rotating storage tray 12 also allows workers to safely retrieve the gears. The conical storage tray 12 has an inclined inner wall, which facilitates the sliding of gears into the tray and prevents collisions, ensuring safe gear unloading. The top of the storage tray 12 is attached to one end of the sliding plate 10. When cleaning the gears is required, the cleaning fluid sprayed by the water sprayer 2 can rinse the gears from the side. During this process, the gears are first placed into the moving channel 4 passing through the groove 3, and then the drive mechanism 5 causes the gears to roll inside the moving channel 4, allowing the gears to be cleaned and washed. After being rinsed and cleaned with cleaning fluid, the gear is driven to the adjacent horizontal plate 7. At this point, part of the gear has entered between the two anti-tilt plates 8 and, by inertia, enters the feed plate 6, rolling on the inclined feed plate 6. The anti-tilt plates 8 prevent the gear from tilting, ensuring that the gear rolls on the feed plate 6 into the lower horizontal plate 7. Then, the gear is blocked by the buffer plate 9 on the lower horizontal plate 7. There are no obstructions on the sides of the horizontal plate 7. After being blocked by the buffer plate 9, the gear tilts towards one of the sliding plates 10, allowing it to enter the interior of one of the sliding plates 10. It slides on the sliding plate 10, thus allowing the gear to enter the adjacent storage tray 12. The storage tray 12 is conical, facilitating the sliding of the gear.Furthermore, the starting of motor 11 causes the storage tray 12 to rotate. This allows the gear to enter the storage tray 12, which then moves, causing the gear to leave the outlet of sliding plate 10. This prevents the gear from colliding and being damaged inside the storage tray 12. The size of the storage tray 12 is designed according to needs. The motor 11 rotates at a relatively slow speed, making it easy for workers to remove the gears from inside the storage tray 12, and preventing the next gear from slipping down and causing injury to the worker during removal.

[0018] Furthermore, the drive mechanism 5 includes two U-shaped support rods 501 fixedly connected to the top of the cleaning tank 1. A conveyor belt 502 is rotatably connected between the two support rods 501. Several actuating rods 503 are fixedly connected to the surface of the conveyor belt 502. When it is necessary to drive the gear to roll on the moving channel 4, the conveyor belt 502 on the support rods 501 can be activated, causing the actuating rods 503 on the conveyor belt 502 to be driven to move. The actuating rods 503 can apply force to the gear on the moving channel 4, causing the gear to roll, thereby conveniently providing driving force to the gear.

[0019] Furthermore, two limiting strips 504 are fixedly connected to the surface of the actuating lever 503, and several anti-slip teeth 505 are fixedly connected inside the movable channel 4. When the actuating lever 503 applies force to the gear, the limiting strips 504 can restrict the gear to prevent it from tilting or other issues, and can assist the gear to roll normally. The anti-slip teeth 505 can mesh with the locking teeth on the gear, ensuring that the gear rolls rather than slides during the gear rotation, thereby ensuring the cleaning effect of the gear.

[0020] Furthermore, the output pipe of the water sprayer 2 is connected to several oblique spray pipes 13. When the water sprayer 2 sprays cleaning fluid to rinse the gears, the oblique spray method can conveniently improve the rinsing area and effect, and prevent the occurrence of cleaning dead corners and the gear cleaning effect.

[0021] Furthermore, several rubber rods 14 are rotatably connected to the surface of the sliding plate 10. When the gear slides on the sliding plate 10 to feed material, the rotation of the rubber rods 14 can assist the gear in sliding, reducing the impact of friction on the gear.

[0022] Furthermore, several rubber blocks 15 are fixedly connected to the top of the storage tray 12. When the gear enters the storage tray 12, the rubber blocks 15 can reduce the damage to the gear caused by impact, and also make it easier to remove the gear from the storage tray 12.

[0023] In summary: During gear cleaning, the gear is first placed into the moving channel 4 passing through the groove 3, so that the gear meshes with the anti-slip teeth 505 inside the moving channel 4. Then, the conveyor belt 502 on the support rod 501 is started, and the actuating rod 503 on the conveyor belt 502 can move to apply force to the gear, causing the gear to roll on the moving channel 4. The limiting strip 504 can help the moving channel 4 to restrain the gear. Then, the water sprayer 2 is started, and the cleaning liquid sprayed by the water sprayer 2 is sprayed obliquely onto the gear through the oblique spray pipe 13 until the gear rolls onto the horizontal plate 7 located above. When the gear leaves the moving channel 4, due to the size of the gear, part of the gear has already entered between the two anti-tilting plates 8 on the discharge plate 6, so the gear will not detach from the horizontal plate 7 above. Then the gear enters the discharge plate 6 and is discharged at an angle. The gear rolls from plate 6 onto the horizontal plate 7 below, where it is stopped by buffer plate 9. Then, due to its own instability, it tilts and enters one of the sliding plates 10. The rubber rod 14 on the sliding plate 10 causes the gear to slide downwards. The motor 11 is activated, driving the storage tray 12 to rotate. After the gear slides out of the sliding plate 10, it enters the adjacent storage tray 12, where it is buffered by the rubber block 15. The storage tray 12 then rotates, causing the gear to leave the exit of the sliding plate 10, facilitating further unloading. This structure ensures safe unloading of the gears after cleaning, preventing collisions during the unloading process. The rotating storage tray 12 allows for convenient transfer of the unloaded gears, ensuring safe unloading.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for gear machining facilitating blanking, comprising a cleaning box (1) and water jet machines (2) fixedly connected to both sides of the cleaning box (1), characterized in that, The top of the cleaning tank (1) has two through slots (3), and a moving channel (4) is fixedly connected between the two through slots (3). The top of the cleaning tank (1) is provided with a drive mechanism (5). A feeding plate (6) is fixedly connected to one side of the cleaning tank (1). A horizontal plate (7) is fixedly connected to both ends of the feeding plate (6). Two anti-tilting plates (8) are fixedly connected to the surface of the feeding plate (6). A buffer plate (9) is fixedly connected to one end of the horizontal plate (7) located below. A U-shaped sliding plate (10) is fixedly connected to both sides of the horizontal plate (7) located below. A motor (11) is fixedly connected to the bottom of the sliding plate (10) through an extension plate. A conical storage tray (12) is driven by the output shaft of the motor (11). The top of the storage tray (12) is attached to one end of the sliding plate (10).

2. The gear processing cleaning device for easy unloading according to claim 1, characterized in that, The drive mechanism (5) includes two U-shaped support rods (501) fixedly connected to the top of the cleaning tank (1), and a conveyor belt (502) is rotatably connected between the two support rods (501). Several actuating rods (503) are fixedly connected to the surface of the conveyor belt (502).

3. The gear processing cleaning device for easy unloading according to claim 2, characterized in that, The surface of the lever (503) is fixedly connected with two limiting strips (504), and the interior of the moving channel (4) is fixedly connected with several anti-slip teeth (505).

4. The gear processing cleaning device for easy unloading according to claim 1, characterized in that, The output pipe of the water sprayer (2) is connected to several oblique spray pipes (13).

5. A gear processing cleaning device for easy unloading according to claim 1, characterized in that, The surface of the sliding plate (10) is rotatably connected to several rubber rods (14).

6. A gear processing cleaning device for easy unloading according to claim 1, characterized in that, Several rubber blocks (15) are fixedly connected to the top of the storage tray (12).

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