Double-sided dust removal device for high-speed coating machines

Abstract

This utility model discloses a double-sided dust removal device for a high-speed coating machine, comprising a wall panel as a mounting base and support shafts G and M respectively mounted on the wall panel. A swing arm is fixedly connected to each of the support shafts G and M. A dust-adhesive roller is mounted between the ends of opposite swing arms via a self-aligning bearing. A speed reducer is mounted on the outside of the wall panel. One end of support shaft M passes through the wall panel and is connected to the output shaft of the speed reducer. The input shaft of the speed reducer is connected to a connecting shaft, which is connected to a handwheel. A locking handle for locking the position is mounted on the connecting shaft. This double-sided dust removal device solves the problem of poor flexibility of the dust-adhesive roller and easy vibration causing scratches on the coating film during high-speed operation of existing coating machines, while also facilitating disassembly and cleaning.

Description

Technical Field

[0001] This utility model belongs to the technical field of high-speed coating machine equipment, specifically relating to a double-sided dust removal device for high-speed coating machines. Background Technology

[0002] In precision coating processes, the cleanliness of the coating film surface directly affects the coating quality and product performance. During the operation of high-speed coating machines, the coating film easily adsorbs impurities such as dust and particles. Therefore, efficient dust removal is necessary before coating to avoid affecting the quality of the coated product.

[0003] Currently, most high-speed coating machines use pneumatic pressing of paper rollers and pressure rollers for double-sided dust removal. However, the wrap angle cannot be adjusted, the paper roller precision is poor, and there is significant runout. As production efficiency requirements increase, coating machine operating speeds are constantly rising. Under high-speed operating conditions, traditional devices exhibit the following problems: Traditional dust removal devices have poor sticking roller flexibility. When running at high speed, they are prone to hard friction with the film, causing scratches or wrinkles on the film. This is especially true for products with thinner materials and lower tension, which significantly increases the scrap rate. Moreover, when running at high speed, the sticking roller is prone to vibration due to insufficient structural rigidity or poor balance, which affects the dust removal effect and the stability of the film tension, thus affecting the accuracy of subsequent coating processes.

[0004] The adhesive rollers need to be cleaned or replaced regularly, and the traditional structure is difficult to disassemble, which affects production efficiency.

[0005] These problems have become important factors restricting the production quality and efficiency of high-speed coating machines, and there is an urgent need for a double-sided dust removal device that can solve the above defects. Utility Model Content

[0006] The purpose of this invention is to provide a double-sided dust removal device for high-speed coating machines, which solves the problem of poor flexibility of the dust-adhesive rollers and easy vibration causing scratches on the coating film when the existing coating machines are running at high speeds. It is also convenient to disassemble and clean.

[0007] The technical solution adopted in this utility model is a double-sided dust removal device for a high-speed coating machine, including a wall panel as the mounting base and support shafts G and M respectively mounted on the wall panel. A swing arm is fixedly connected to support shaft G and support shaft M respectively. A dust-adhesive roller is installed between the ends of the opposing swing arms through a self-aligning bearing. A reducer is installed on the outside of the wall panel. One end of support shaft M passes through the wall panel and is connected to the output shaft of the reducer. The input shaft of the reducer is connected to a connecting shaft. A handwheel is connected to the connecting shaft. A locking handle for locking the position is installed on the connecting shaft.

[0008] The present invention is further characterized in that, There are supports between the opposing swing arms.

[0009] Support shafts G and M are respectively mounted on the wall panel via seated bearings.

[0010] The outer ring of the self-aligning bearing is fixed to the swing arm, and the inner ring is fixed to the dust-adhesive roller.

[0011] Pressure caps are installed on both the inner and outer sides of the self-aligning bearing on the swing arm.

[0012] It also includes a support mounted on the wall panel, through which the connecting shaft passes.

[0013] The locking handle is fixed to the support.

[0014] The swing arm has a notch, which is closed by removing the pressure cover to facilitate the removal of the sticky roller.

[0015] Compared with the prior art, the double-sided dust removal device for high-speed coating machines of this utility model has the following beneficial effects: 1) Effectively prevents scratches on the film: The swing arm structure allows for precise and smooth adjustment of the sticky roller angle via handwheel and reducer, ensuring proper contact with the film. This reduces operating effort and avoids scratches caused by poor contact during high-speed operation; it can adapt to films with different tensions and thicknesses. 2) Suppress high-speed vibration: The support between the swing arms enhances the overall structural rigidity. The adhesive roller has higher precision than the paper roller, and its small runout ensures the stability of the film tension and reduces the scrap rate. The self-aligning bearing supports the adhesive roller, which improves the rotation flexibility and running stability, and effectively reduces vibration during high-speed operation. 3) Easy to disassemble and maintain: The swing arm is designed with a removable pressure cover, which allows the dust roller to be quickly removed for cleaning or replacement without disassembling the entire device. The operation is simple and the maintenance efficiency is improved. 4) The overall structure is simple, easy to install, and has a long service life. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the double-sided dust removal device of this utility model applied to a high-speed coating machine; Figure 2 This is a side view of the double-sided dust removal device of this utility model applied to a high-speed coating machine.

[0017] In the diagram, 1. Support shaft G, 2. Bearing with seat, 3. Swing arm, 4. Cover G, 5. Self-aligning bearing, 6. Dust roller, 7. Cover M, 8. Support, 9. Support shaft M, 10. Reducer, 11. Support, 12. Locking handle, 13. Handwheel, 14. Connecting shaft, 15. Removing cover, 16. Wall panel. Detailed Implementation

[0018] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0019] Example 1 The present invention relates to a double-sided dust removal device for a high-speed coating machine, the structure of which is as follows: Figure 1 and Figure 2 As shown, it mainly consists of wall panel 16, swing arm mechanism, adjustment mechanism and dust removal assembly.

[0020] Wall panels 16 serve as mounting bases and are typically used in pairs, located on the operating surface and the transmission surface, respectively.

[0021] Two support shafts G1 are provided. They are made of 45 material. One end of the support shaft is mounted on the wall plate 16 through the bearing 2 with a seat, and the other end is fixed to the swing arm 3 to support the transmission surface swing arm 3. Four bearings 2 are mounted on the wall panel 16 to support the support shafts G1 and M9 and to enable them to rotate synchronously.

[0022] Two support shafts M9 are also provided. They are made of 45 material. Support shafts M9 are also installed on the operating surface side of wall plate 16 through bearing 2. One end of support shaft M9 is installed on the operating surface of swing arm 3 to support the operating surface of swing arm 3, and the other end is connected to the output shaft of reducer 10.

[0023] The swing arm mechanism consists of two sets, each set including two symmetrically arranged swing arms 3, which are fixed to support shafts G1 and M9 respectively. Support shafts G1 and M9 support the swing arms 3. The swing arms 3 are made of Q235-A material and are painted, and also serve to support the dust roller 6.

[0024] The dust-adhesive assembly includes a dust-adhesive roller 6, with both ends of the dust-adhesive roller 6 mounted on a swing arm 3 via self-aligning bearings 5, allowing it to rotate flexibly.

[0025] The self-aligning bearing 5 has its outer ring fixed to the swing arm 3 and its inner ring fixed to the dust roller 6. The purpose of this bearing is to support the dust roller 6 and enable it to rotate.

[0026] The adjustment mechanism includes a speed reducer 10, the housing of which is mounted on the operating side of the wall panel 16. The output shaft is connected to the support shaft M9, and the input shaft is connected to the handwheel 13 via a connecting shaft 14. The handwheel 13 is fixed on the connecting shaft 14. A locking handle 12 for locking the position is mounted on the connecting shaft 14.

[0027] The connecting shaft 14 is made of 45 material and is chrome-plated after machining. Its purpose is to connect the input shaft of the reducer 10.

[0028] When the handwheel 13 is turned, the power is reduced and increased in torque by the reducer 10, which drives the support shaft M9 to rotate slowly, thereby driving the swing arm 3 to swing slowly and smoothly around the axis of the support shaft G1 and the support shaft M9, thereby adjusting the relative angle and wrap angle between the dust roller 6 and the material film.

[0029] After adjustment, lock the connecting shaft 14 by tightening the handle 12 to fix the position of the swing arm 3 and the dust roller 6.

[0030] It adopts a swing arm structure, and the angle of the sticky roller can be precisely and smoothly adjusted by handwheel and reducer to make it make proper contact with the film. It is easy to operate and avoids scratches caused by poor contact during high-speed operation. It can adapt to films with different tensions and thicknesses.

[0031] Example 2 Based on Example 1, the outer ring of the self-aligning bearing 5 is fixed to the rocker arm 3 by pressure caps G4 and M7 to achieve positioning and dust prevention. Both pressure caps G4 and M7 are made of 45 stainless steel and then galvanized.

[0032] Example 3 Based on embodiment 2, the swing arm 3 is provided with a notch and is equipped with a detachable disassembly cover 15 to facilitate the installation and disassembly of the dust roller 6.

[0033] The disassembly cover 15 is made of 45 material and galvanized. There are 4 pieces, which are installed on the notch of the swing arm 3.

[0034] With removable pressure covers designed on the inner and outer sides of the swing arm 3, the sticky roller can be quickly removed for cleaning or replacement without disassembling the entire device, making operation simple and improving maintenance efficiency.

[0035] Example 4 Based on Example 3, the two pairs of swing arms 3 located on the operating surface and the transmission surface are welded together by a support 8. The support 8 is made of seamless steel pipe, welded and painted, in order to connect the operating surface and the transmission surface of the swing arms 3 to form a stable frame structure, enhance the overall structural rigidity, and improve the overall structural strength.

[0036] Brackets are installed between the swing arms to enhance the overall structural rigidity, ensure the stability of the film tension, and reduce the scrap rate. Self-aligning bearings are used to support the dust-adhesive roller, improving rotational flexibility and operational smoothness, and effectively reducing vibration during high-speed operation.

[0037] Example 5 Based on embodiment 4, the support 11 is made of Q235-A material and is painted after processing. One end is fixed to the wall panel 16, and the other end is provided with a through hole. The connecting shaft 14 passes through the through hole to support the connecting shaft 14.

[0038] Example 6 Based on embodiment 5, the locking handle 12 is fixed on the support 11. The purpose is to tighten the locking handle 12 after adjustment, press the connecting shaft 14 to lock the current position, and achieve locking and fixing of the swing arm 3 position.

[0039] After adjustment, lock the connecting shaft using the tightening handle to fix the position of the sticky roller. The swing arm has a notch and a removable pressure cap for easy installation and removal of the sticky roller.

[0040] Example 7 The present invention relates to a double-sided dust removal device for a high-speed coating machine, the structure of which is as follows: Figure 1 and Figure 2 As shown, the device includes a wall panel 16 as the mounting base and support shafts G1 and M9 respectively mounted on the wall panel 16. A swing arm 3 is fixedly connected to the support shaft G1 and support shaft M9 respectively. A dust roller 6 is mounted between the ends of the opposing swing arms 3 through a self-aligning bearing 5. A reducer 10 is mounted on the outside of the wall panel 16. One end of the support shaft M9 passes through the wall panel 16 and is connected to the output shaft of the reducer 10. The input shaft of the reducer 10 is connected to a connecting shaft 14. A handwheel 13 is connected to the connecting shaft 14. A locking handle 12 for locking the position is mounted on the connecting shaft 14.

[0041] A support 8 is provided between the opposing swing arms 3. The purpose is to connect the operating surface and the transmission surface of the swing arms 3 to form a stable frame structure, enhance the overall structural rigidity, and improve the overall structural strength.

[0042] Support shafts G1 and M9 are respectively mounted on wall plate 16 via bearing 2 to support swing arm 3.

[0043] The outer ring of the self-aligning bearing 5 is fixed on the swing arm 3, and the inner ring is fixed to the dust roller 6. The purpose is to support the dust roller 6 and enable it to rotate.

[0044] The swing arm 3 is equipped with pressure caps on both the inner and outer sides of the self-aligning bearing 5 for dust prevention.

[0045] The swing arm 3 has a notch, which is closed by removing the pressure cover 15 to facilitate the removal of the dust roller 6.

[0046] The working process of this utility model of a double-sided dust removal device for a high-speed coating machine is as follows: Power is transmitted to the reducer 10 via the connecting shaft 14 by rotating the handwheel 13. The reducer 10 drives the support shaft M9 to rotate, which in turn drives the swing arm 3 to rotate around the axes of the support shafts G1 and M9, so that the sticky roller 6 and the material film form a suitable wrap angle. After adjustment, the connecting shaft 14 is locked by the locking handle 12 to fix the position of the swing arm 3. During high-speed operation, the self-aligning bearing 5 ensures that the sticky roller 6 rotates flexibly, and the support 8 enhances the structural rigidity to suppress vibration and prevent scratches on the material film. When disassembling the sticky roller 6, it can be directly removed by taking off the disassembly cover 15, making cleaning and maintenance convenient.

[0047] The advantages of this utility model's double-sided dust removal device for high-speed coating machines are: The structure of the swing arm forms a certain wrap angle between the dust-adhesive roller and the material film, which is convenient for disassembly. The dust-adhesive roller is flexible, which solves the problem of material film scratching on high-speed dust-adhesive rollers and reduces the scrap rate.

[0048] 1) Effectively prevents scratches on the film: The swing arm structure allows for precise and smooth adjustment of the sticky roller angle via handwheel and reducer, ensuring proper contact with the film. This reduces operating effort and avoids scratches caused by poor contact during high-speed operation; it can adapt to films with different tensions and thicknesses. 2) Suppress high-speed vibration: Bracing is installed between the swing arms to enhance the overall structural rigidity, ensure the stability of the film tension, and reduce the scrap rate; self-aligning bearings are used to support the dust-sticking roller, which improves the rotational flexibility and running stability, and effectively reduces vibration during high-speed operation. 3) Easy to disassemble and maintain: The swing arm is designed with a removable pressure cover, which allows the dust roller to be quickly removed for cleaning or replacement without disassembling the entire device. The operation is simple and the maintenance efficiency is improved. 4) The overall structure is simple, easy to install, and has a long service life.

[0049] Finally, it should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0050] The above description is only a preferred embodiment of the present utility model. The protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes based on the technical solution and concept of the present utility model shall fall within the protection scope of the present utility model.

[0051] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A double-sided dust removal device for a high-speed coater, characterized by, The wall panel (16) serves as the mounting base, and the support shafts G (1) and M (9) are respectively mounted on the wall panel (16). The support shafts G (1) and M (9) are respectively fixed with swing arms (3). The ends of the opposing swing arms (3) are connected to a dust roller (6) via a self-aligning bearing (5). A speed reducer (10) is mounted on the outside of the wall panel (16). One end of the support shaft M (9) passes through the wall panel (16) and is connected to the output shaft of the speed reducer (10). The input shaft of the speed reducer (10) is connected to a connecting shaft (14). The connecting shaft (14) is connected to a handwheel (13). A locking handle (12) for locking the position is mounted on the connecting shaft (14).

2. The double-sided dust removal device for a high-speed coater according to claim 1, characterized by A brace (8) is provided between the opposing swing arms (3).

3. The double-sided dust removal device for a high-speed coater according to claim 1, characterized by The support shafts G (1) and M (9) are respectively mounted on the wall panel (16) via bearings (2).

4. The double-sided dust removal device for a high-speed coater according to claim 1, characterized by The outer ring of the self-aligning bearing (5) is fixed on the swing arm (3), and the inner ring of the self-aligning bearing (5) is fixed to the dust-adhesive roller (6).

5. The double-sided dust removal device for a high-speed coater according to claim 1, characterized by The swing arm (3) is provided with pressure caps on both the inner and outer sides of the self-aligning bearing (5).

6. The double-sided dust removal device for a high-speed coating machine according to claim 1, characterized in that, It also includes a support (11) installed on the wall panel (16), through which the connecting shaft (14) passes.

7. The double-sided dust removal device for a high-speed coating machine according to claim 1, characterized in that, The locking handle (12) is fixed to the support (11).

8. The double-sided dust removal device for a high-speed coating machine according to claim 1, characterized in that, The swing arm (3) has a notch, which is closed by removing the pressure cap (15) to facilitate the removal of the dust roller (6).

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