A positioning device for niobium-coated disc screw rolling

Abstract

This utility model belongs to the field of metal material rolling technology and discloses a positioning device for rolling niobium-added coiled screws. It includes a conveying assembly consisting of several conveying rollers and two conveying frames. The conveying rollers are driven by a motor to rotate synchronously. Several positioning components are fixedly embedded in the inner wall of one side of the two conveying frames. Each positioning component includes a positioning frame, which is embedded in the two conveying frames. The lower inner wall of the positioning frame has a long groove, and the inner walls on both sides of the long groove are rotatably connected to a bidirectional lead screw. By setting the positioning components, this utility model drives the two mounting frames to move synchronously closer or further away under the transmission action of the threads in different directions of the bidirectional lead screw. This allows for precise and rapid adjustment of the positioning roller spacing, effectively solving the problems of poor synchronization and cumbersome operation in traditional devices, and significantly improving the device's adaptability and adjustment efficiency for coiled screws of different diameters.

Description

Technical Field

[0001] This utility model belongs to the field of metal material rolling technology, specifically a niobium-coated disc rolling positioning device. Background Technology

[0002] In the rolling process of niobium-added coiled rebar, precise positioning is crucial for ensuring rolling accuracy, dimensional consistency, and the final product's mechanical properties. Due to the unique material properties of niobium-added coiled rebar after the addition of niobium, it must maintain a stable rolling trajectory and position under high-temperature rolling conditions to ensure uniform metal deformation and satisfactory surface quality during rolling. To meet the rolling process requirements of niobium-added coiled rebar, achieve reliable positioning during the rolling process, and ensure the continuity of the production flow and the stability of product quality, a dedicated positioning device for niobium-added coiled rebar rolling is urgently needed.

[0003] Existing niobium-added coiled rebar rolling positioning devices often suffer from poor synchronization of positioning roller spacing adjustment, cumbersome operation when adapting to coiled rebar of different diameters, low device adjustment efficiency, insufficient adaptability, and inability to quickly respond to the rolling needs of coiled rebar of different specifications.

[0004] Therefore, a niobium-coated disc screw rolling positioning device is proposed to address the above problems. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides a niobium-added coiled screw rolling positioning device, which effectively solves the problems of poor adjustment synchronization and cumbersome operation of traditional devices. It significantly improves the device's adaptability and adjustment efficiency to coiled screws of different diameters, and ensures that the drive mechanism continuously provides power to the positioning roller, avoiding transmission failure. It effectively prevents the coiled screw from moving or rotating circumferentially, further improving rolling accuracy and equipment operational reliability.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a positioning device for niobium-coated disc screw rolling, comprising a conveying assembly, the conveying assembly consisting of several conveying rollers and two conveying frames, the conveying rollers being driven by a motor to rotate synchronously, several positioning components being fixedly embedded on one side inner wall of the two conveying frames, each positioning component including a positioning frame, the positioning frame being embedded with the two conveying frames, the lower inner wall of the positioning frame having an elongated groove, the two inner walls of the elongated groove being rotatably connected to a bidirectional lead screw, one end of the positioning frame being fixedly connected to a power motor, the output end of the power motor passing through the positioning frame and being fixedly connected to the bidirectional lead screw, mounting frames being threaded onto the different directions of the threads engraved on the bidirectional lead screw, the upper and lower inner walls of the mounting frame being rotatably connected to positioning rollers, the outer surface of the positioning rollers having positioning grooves, and a driving mechanism being installed on the inner surface of the positioning frame.

[0007] Preferably, the positioning groove is an arc-shaped groove, and the inner surface of the positioning groove is engraved with anti-slip texture.

[0008] Preferably, the bottom plane of the positioning groove is flush with the outer generatrix of the conveying roller, and the outer surfaces of both the conveying roller and the positioning roller are coated with a high-temperature resistant coating.

[0009] Preferably, an installation gap is left between two adjacent conveyor rollers, and the positioning frame is located within one of the installation gaps.

[0010] Preferably, the driving mechanism includes a drive motor fixedly connected to the positioning frame. The output end of the drive motor passes through the positioning frame and is fixedly connected to a rotating shaft. The rotating shaft is sleeved with two bevel gears, and two mounting frames are sleeved together with the rotating shaft. The outer surfaces of the two bevel gears are meshed with bevel gears. One end of the two positioning rollers passes through the corresponding mounting frames and is fixedly connected to the two bevel gears respectively.

[0011] Preferably, one end of the mounting bracket is provided with a through circular groove, and a rotating ring is rotatably connected to the inner surface of the circular groove. The rotating ring is fixedly connected to a bevel gear, and the rotating ring and the bevel gear are slidably sleeved with the rotating shaft.

[0012] Preferably, the outer surface of the rotating shaft has two guide grooves, and the inner surface of the bevel gear and the rotating ring are both fixedly connected with guide blocks that cooperate with the guide grooves.

[0013] Preferably, one end of each of the two mounting brackets is fixedly connected to a guide frame, the two guide frames are in contact with the conveyor roller, and one end of each guide frame is arc-shaped.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting a positioning component, drives two mounting brackets to move closer or further away synchronously under the transmission action of the threads in different directions of the bidirectional lead screw. It can accurately and quickly adjust the spacing between the positioning rollers, effectively solving the problems of poor synchronization and cumbersome operation of traditional devices, and greatly improving the device's adaptability and adjustment efficiency for coiled screws of different diameters.

[0016] 2. This utility model, by setting up a drive mechanism, has a guide groove on the rotating shaft that slides in cooperation with the guide block of the first bevel gear and the rotating ring. Combined with the rotational connection between the rotating ring and the mounting frame, when the mounting frame moves with the bidirectional screw, the first bevel gear can slide synchronously and always maintain stable meshing with the second bevel gear. This allows the drive mechanism to continuously provide power to the positioning roller, avoid transmission failure, effectively prevent the spiral screw from moving or rotating circumferentially, and further improve the rolling accuracy and equipment operation reliability. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the transmission component structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the positioning component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the positioning frame of this utility model without the guide frame.

[0021] Figure 5 This is an exploded view of the mounting bracket, bevel gear, and rotating shaft structure of this utility model.

[0022] In the diagram: 1. Conveying assembly; 11. Conveying frame; 12. Conveying roller; 13. Installation gap;

[0023] 2. Positioning components; 21. Positioning frame; 22. Guide frame; 23. Power motor;

[0024] 24. Drive mechanism; 241. Drive motor; 242. Rotating shaft; 243. Guide groove; 244. Guide block; 245. Bevel gear II; 246. Rotating ring; 247. Bevel gear I; 248. Circular groove;

[0025] 25. Double-acting lead screw; 26. Long slot; 27. Mounting bracket;

[0026] 28. Positioning roller; 281. Positioning groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1 to 5 As shown, this utility model provides a positioning device for niobium-coated disc screw rolling, including a conveying component 1. The conveying component 1 consists of several conveying rollers 12 and two conveying frames 11. The conveying rollers 12 are driven by a motor to achieve synchronous rotation. Several positioning components 2 are fixedly embedded on one side of the inner wall of the two conveying frames 11.

[0029] Positioning assembly 2 includes a positioning frame 21, which is fitted into two conveyor frames 11. The lower inner wall of the positioning frame 21 has an elongated groove 26. A bidirectional lead screw 25 is rotatably connected to both inner walls of the groove 26. A power motor 23 is fixedly connected to one end of the positioning frame 21. The output end of the power motor 23 passes through the positioning frame 21 and is fixedly connected to the bidirectional lead screw 25. Mounting brackets 27 are threaded onto the different directional threads of the bidirectional lead screw 25. Positioning rollers 28 are rotatably connected to the upper and lower inner walls of the mounting brackets 27. The outer surface of the positioning frame 28 is provided with a positioning groove 281, and the inner surface of the positioning frame 21 is equipped with a drive mechanism 24. The conveying roller 12 of the conveying component 1 realizes the stable conveying of the coiled rebar blank. In conjunction with the transmission structure of the power motor 23 in the positioning component 2 driving the bidirectional lead screw 25, the two mounting frames 27 can be driven to synchronously adjust the spacing of the positioning roller 28. At the same time, the drive mechanism 24 provides power to the positioning roller 28, realizing the accurate positioning and coordinated conveying of coiled rebar blanks of different diameters, greatly improving the adaptability of the device to coiled rebar blanks and the conveying stability.

[0030] Specifically, the positioning groove 281 is an arc-shaped groove, and the inner surface of the positioning groove 281 is engraved with anti-slip texture. The positioning groove 281 is set as an arc-shaped groove and engraved with anti-slip texture. The arc-shaped structure can accurately fit with the outer circular surface of the coiled rebar blank to increase the contact area. The anti-slip texture can enhance the friction between the positioning roller 28 and the coiled rebar blank, effectively preventing the coiled rebar blank from rotating or moving around in the circumference under high temperature environment, and ensuring the straightness of the coiled rebar blank conveying trajectory.

[0031] like Figures 1 to 5 As shown, the bottom plane of the positioning groove 281 is flush with the outer generatrix of the conveying roller 12. The outer surfaces of both the conveying roller 12 and the positioning roller 28 are coated with a high-temperature resistant coating. The bottom of the positioning groove 281 is flush with the outer generatrix of the conveying roller 12, ensuring that the coiled rebar blank transitions smoothly between the conveying roller 12 and the positioning roller 28 without any conveying jams. The high-temperature resistant coating on the outer surfaces of the conveying roller 12 and the positioning roller 28 can resist the high temperature of the coiled rebar blank, reduce the wear and tear on the components caused by high temperature, and extend the service life of the device.

[0032] Furthermore, an installation gap 13 is left between two adjacent conveyor rollers 12, and the positioning frame 21 is located in one of the installation gaps 13. The positioning frame 21 is installed in the installation gap 13 between adjacent conveyor rollers 12, without occupying additional external space of the device, which optimizes the compactness of the overall structural layout. At the same time, it makes the positioning component 2 closer to the conveying path of the coiled rebar blank, shortens the positioning response distance, and improves the positioning accuracy of the coiled rebar blank.

[0033] like Figures 1 to 5As shown, the drive mechanism 24 includes a drive motor 241 fixedly connected to the positioning frame 21. The output end of the drive motor 241 passes through the positioning frame 21 and is fixedly connected to a rotating shaft 242. The rotating shaft 242 is sleeved with two bevel gears 247, and two mounting frames 27 are sleeved together with the rotating shaft 242. The outer surfaces of the two bevel gears 247 are meshed with bevel gears 245. One end of the two positioning rollers 28 passes through the corresponding mounting frames 27 and is fixedly connected to the two bevel gears 245 respectively. The drive mechanism 24 drives the rotating shaft 242 to rotate through the drive motor 241. Through the meshing transmission of the bevel gears 247 and 245, the drive mechanism 24 synchronously provides power to the two positioning rollers 28, ensuring that the rotation speed of the positioning rollers 28 is matched with that of the conveying rollers 12, realizing the smooth conveying of the coiled rebar blanks, and avoiding the coiled rebar blanks from jamming or interrupting the conveying due to insufficient power.

[0034] It is worth noting that one end of the mounting frame 27 is provided with a through circular groove 248. A rotating ring 246 is rotatably connected to the inner surface of the circular groove 248. The rotating ring 246 is fixedly connected to the first bevel gear 247, and the rotating ring 246 and the first bevel gear 247 are slidably sleeved on the rotating shaft 242. The rotating ring 246 is rotatably connected to the circular groove 248 of the mounting frame 27, and is slidably sleeved on the rotating shaft 242 together with the first bevel gear 247. When the mounting frame 27 moves with the bidirectional screw 25 to adjust the spacing, the first bevel gear 247 can slide synchronously without affecting the rotation, and always maintain the meshing state with the second bevel gear 245. This ensures that the power transmission of the drive mechanism 24 to the positioning roller 28 is continuous and uninterrupted, and ensures the stable conveying of the coiled screw blank.

[0035] like Figures 1 to 5 As shown, two guide grooves 243 are formed on the outer surface of the rotating shaft 242. Guide blocks 244 that cooperate with the guide grooves 243 are fixedly connected to the inner surfaces of the bevel gear 247 and the rotating ring 246. The guide grooves 243 of the rotating shaft 242 cooperate with the guide blocks 244 of the bevel gear 247 and the rotating ring 246 to provide precise guidance for the sliding of the bevel gear 247, avoid deviation or jamming during the sliding process, ensure the stability of the meshing between the bevel gear 247 and the second bevel gear 245, further improve the operational reliability of the drive mechanism 24, and ensure the continuity of the conveying of the coiled screw blank.

[0036] It is worth emphasizing that guide frames 22 are fixedly connected to one end of each of the two mounting frames 27. The two guide frames 22 are in contact with the conveyor roller 12, and one end of each guide frame 22 is arc-shaped. The arc-shaped guide frames 22 on the two mounting frames 27 are in contact with the conveyor roller 12, which can pre-guide the coiled rebar billet before it enters the positioning roller 28, correct the conveying trajectory of the coiled rebar billet, and ensure that the coiled rebar billet accurately enters the positioning groove 281. At the same time, the arc-shaped structure avoids the guide frames 22 from scratching the surface of the coiled rebar billet, ensuring the quality of the raw materials for subsequent coiled rebar rolling.

[0037] Working principle and process: When in use, the motor drives the conveyor roller 12 of the conveyor assembly 1 to rotate synchronously. The coiled rebar billet is placed on the conveyor roller 12 and conveyed to the subsequent rolling process. According to the diameter specification of the coiled rebar billet, the power motor 23 is started to drive the bidirectional lead screw 25 to rotate. The bidirectional lead screw 25 drives the two mounting brackets 27 to move closer or further away synchronously through threads in different directions. The spacing of the positioning rollers 28 is adjusted to match the diameter of the coiled rebar billet.

[0038] Then, the drive motor 241 of the drive mechanism 24 is started. The output end of the drive motor 241 drives the rotating shaft 242 to rotate. The rotating shaft 242 drives the two bevel gears 247 to rotate synchronously through the cooperation of the guide groove 243 and the guide block 244. The bevel gear 247 meshes with the bevel gear 245, thereby driving the positioning roller 28 to rotate. During the conveying process of the coiled rebar billet, it is first pre-guided and corrected by the guide frame 22, and then enters the arc-shaped positioning groove 281 of the positioning roller 28. The anti-slip texture of the positioning groove 281 enhances the friction with the coiled rebar billet. Under the synergistic effect of the conveying roller 12 and the positioning roller 28, the precise positioning and smooth conveying of the coiled rebar billet are achieved, providing a stable raw material conveying guarantee for the subsequent coiled rebar forming and rolling.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning device for disc-screw rolling with niobium addition, comprising a transfer assembly (1), characterized in that: The conveying assembly (1) consists of several conveying rollers (12) and two conveying frames (11). The conveying rollers (12) are driven by a motor to rotate synchronously. Several positioning components (2) are fixedly embedded on one side of the inner wall of the two conveying frames (11). The positioning component (2) includes a positioning frame (21), which is fitted with two conveyor frames (11). The lower inner wall of the positioning frame (21) is provided with a long groove (26). The inner walls of the two sides of the long groove (26) are rotatably connected to a bidirectional lead screw (25). One end of the positioning frame (21) is fixedly connected to a power motor (23). The output end of the power motor (23) passes through the positioning frame (21) and is fixedly connected to the bidirectional lead screw (25). The bidirectional lead screw (25) is threaded with mounting frames (27) at the points where threads in different directions are engraved. The upper and lower inner walls of the mounting frame (27) are rotatably connected to a positioning roller (28). The outer surface of the positioning roller (28) is provided with a positioning groove (281). The inner surface of the positioning frame (21) is equipped with a drive mechanism (24).

2. A positioning device for disc-screw rolling with niobium addition according to claim 1, characterized in that: The positioning groove (281) is an arc-shaped groove, and the inner surface of the positioning groove (281) is engraved with anti-slip texture.

3. The positioning device for niobium-coated disc rolling mills according to claim 2, characterized in that: The bottom plane of the positioning groove (281) is flush with the outer circle generatrix of the conveying roller (12), and the outer surfaces of the conveying roller (12) and the positioning roller (28) are coated with a high-temperature resistant coating.

4. The niobium-coated disc screw rolling positioning device according to claim 1, characterized in that: An installation gap (13) is left between two adjacent conveyor rollers (12), and the positioning frame (21) is located in one of the installation gaps (13).

5. The positioning device for niobium-coated disc screw rolling according to claim 1, characterized in that: The drive mechanism (24) includes a drive motor (241) fixedly connected to the positioning frame (21). The output end of the drive motor (241) passes through the positioning frame (21) and is fixedly connected to a rotating shaft (242). The rotating shaft (242) is sleeved with two bevel gears (247), and two mounting frames (27) are sleeved together with the rotating shaft (242). The outer surfaces of the two bevel gears (247) are meshed with bevel gears (245). One end of the two positioning rollers (28) passes through the corresponding mounting frame (27) and is fixedly connected to the two bevel gears (245) respectively.

6. The niobium-coated disc screw rolling positioning device according to claim 5, characterized in that: One end of the mounting bracket (27) is provided with a through circular groove (248), and a rotating ring (246) is rotatably connected to the inner surface of the circular groove (248). The rotating ring (246) is fixedly connected to a bevel gear (247), and the rotating ring (246) and the bevel gear (247) are slidably sleeved with the rotating shaft (242).

7. A positioning device for niobium-coated disc screw rolling mills according to claim 6, characterized in that: The outer surface of the rotating shaft (242) has two guide grooves (243), and the inner surfaces of the bevel gear (247) and the rotating ring (246) are fixedly connected with guide blocks (244) that cooperate with the guide grooves (243).

8. The positioning device for niobium-coated disc rolling mills according to claim 1, characterized in that: One end of each of the two mounting brackets (27) is fixedly connected to a guide bracket (22), and the two guide brackets (22) are in contact with the conveyor roller (12), and one end of each guide bracket (22) is arc-shaped.

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