A steel plate flattening device for a four-roller leveling machine

Abstract

This utility model relates to the field of steel plate processing technology and discloses a steel plate flattening device for a four-roller leveling machine, including a flattening component and a dust removal component installed on the flattening component. The dust removal component includes a mounting plate, which is mounted on a mounting frame. A dust collection box is fixedly connected to the upper surface of the mounting plate, and a dust suction hood is fixedly connected to the lower surface of the mounting plate. The dust collection box and the dust suction hood are connected together through a dust suction pipe. A filter frame is set inside the dust collection box, and a suction fan is set on one side of the filter frame. The suction fan is fixedly installed on the bottom surface of the dust collection box. This device removes impurities, dust, and other items to be processed by installing the dust collection box on the mounting plate and then using the suction fan in conjunction with the dust suction hood and the dust suction pipe. The removed materials are collected for later unified processing. The exhaust air is utilized through an exhaust pipe, a blower pipe, and a nozzle to perform air cooling on work rolls A and B.

Description

Technical Field

[0001] This utility model relates to the field of steel plate processing technology, and in particular to a steel plate flattening device for a four-roller leveling machine. Background Technology

[0002] Steel plates are an indispensable practical material in modern industry. In the production and processing of steel plates, a high degree of flatness is required to meet the needs of practical applications. Therefore, it is necessary to perform a leveling operation on the steel plates.

[0003] In modern industrial production, the flattening of steel plates by a four-roll leveler is a crucial process for ensuring plate quality. At the start of the operation, the steel plate is smoothly fed between the upper and lower sets of rollers on the leveler. These two sets of rollers have a clear division of labor: the smaller-diameter, smooth-surfaced work rollers directly contact the steel plate, while the larger-diameter support rollers provide solid support for the work rollers, effectively enhancing their rigidity. As the motor starts, the work rollers and support rollers begin to rotate synchronously. The hydraulic system precisely controls the reduction of the work rollers according to the material and specifications of the steel plate, so that the rolling force is evenly applied to the surface of the steel plate. Under the action of strong rolling force, the steel plate undergoes elasto-plastic deformation, with the surface metal undergoing plastic flow and the interior undergoing elastic deformation. It is in this process that the original plate shape defects such as waviness and warping are gradually eliminated, the surface becomes flat and smooth, and its roughness is significantly improved, meeting the standards required for production.

[0004] Regarding the above and existing related technologies, the inventors believe that the following defects often exist: Under the influence of external factors, the surface of existing steel plates may produce iron oxide scale and iron oxide powder, or some dust may adhere to the surface during transportation. If these substances are not effectively removed, they will not only embed into the surface of the steel plate during leveling operations, forming defects such as indentations and scratches, but also aggravate the wear of the work roll and support roll, resulting in a decrease in roll surface accuracy. Utility Model Content

[0005] The technical problem to be solved by this utility model is that the existing technology does not have a corresponding cleaning structure, so if the dust and other substances attached to the surface of the steel plate are not effectively removed, they will affect the final flattening quality of the steel plate. Therefore, we propose a steel plate flattening device for a four-roller flattening machine.

[0006] To achieve the above objectives, this application adopts the following technical solution: A steel plate flattening device for a four-roller leveling machine, comprising a flattening assembly, on which a dust removal assembly is installed: the flattening assembly includes a base, a pair of mounting brackets are fixedly connected to the upper surface of the base, a locking member is installed at the upper end of the mounting brackets, and flattening member A and flattening member B are arranged below the locking member. Flattening member A and flattening member B are both installed on the mounting brackets. A motor is installed on the base, and a support plate is installed inside the mounting brackets. The dust removal assembly includes a mounting plate, which is installed on the mounting brackets. A dust removal box is fixedly connected to the upper surface of the mounting plate, and a dust suction hood is fixedly connected to the lower surface of the mounting plate. The dust removal box and the dust suction hood are connected together through a dust suction pipe. A filter frame is arranged inside the dust removal box, and a suction fan is arranged on one side of the filter frame. The suction fan is fixedly installed on the bottom surface inside the dust removal box.

[0007] Preferably, a protective cover is fixedly connected to one side of the mounting bracket, a dustproof net is installed on the protective cover, and a base is fixedly connected to the bottom surface of the protective cover. The protective cover, the base, the mounting bracket, the flattening component A and the flattening component B form a protective area, and the motor is installed inside the protective cover.

[0008] Used to protect multiple sets of drive wheels and motors, preventing them from being affected by external factors and thus ensuring their normal operation.

[0009] Preferably, the locking component includes a locking block, which is bolted to the upper end of the mounting frame. Guide blocks A are fixedly connected to both sides of the locking block, a locking post is rotatably connected to the middle of the locking block, and a movable rod is movably connected to the upper end of the locking post. A guide groove is provided on the mounting frame, and the guide block A corresponds to the guide groove.

[0010] This mechanism facilitates the installation of locking blocks onto the mounting bracket while simultaneously applying pressure to mounting blocks A and B via locking pins, thereby limiting their movement.

[0011] Preferably, the flattening component A includes a mounting block A, with guide blocks B fixedly connected to both sides of the mounting block A. The guide blocks B correspond to the guide grooves. A working roller A is rotatably mounted on the mounting block A. A support roller A is provided above the working roller A and is rotatably mounted on the mounting block A. The flattening component B includes a mounting block B, which is located below the mounting block A. Guide blocks C are fixedly connected to both sides of the mounting block B. The guide blocks C correspond to the guide grooves. A working roller B is rotatably mounted on the mounting block B. The output end of the motor is fixedly connected to the working roller B, which is located below the working roller A. A support roller B is provided below the working roller B and is rotatably mounted on the mounting block B.

[0012] This is used to facilitate the installation of mounting blocks A and B onto the mounting frame, and to enable the work roller A, support roller A, work roller B, and support roller B to operate normally.

[0013] Preferably, a drive wheel A is fixedly connected to one end of the work roller A, a drive wheel B is meshed with the outer surface of the drive wheel A, the drive wheel B is fixedly mounted on the support roller A, a drive wheel C is meshed with the outer surface of the drive wheel A, the drive wheel C is fixedly mounted on the work roller B, a drive wheel D is meshed with the outer surface of the drive wheel C, and the drive wheel D is fixedly mounted on the support roller B.

[0014] It is used to drive the working roller B and the transmission wheel C through the motor, and then drive the transmission wheel A, transmission wheel B and transmission wheel D through the transmission wheel C.

[0015] Preferably, an exhaust pipe is installed at the output end of the dust collector box, the output end of the exhaust pipe is connected to a blow pipe, the blow pipe is mounted on a mounting plate, and multiple sets of nozzles are installed at the output end of the blow pipe, with the nozzles being tilted to act on working roller A and working roller B;

[0016] Used to cool down work rolls A and B using the air discharged from the dust collector.

[0017] The technical effects and advantages of this utility model are as follows:

[0018] In this utility model, a dust collection box is installed on the mounting plate, and then a suction fan, in conjunction with a dust collection hood and a dust collection pipe, is used to remove the dust and other items to be processed. The removed materials are collected for later unified processing. The exhaust air is utilized through an exhaust pipe, a blower pipe, and a nozzle to perform air cooling on work rollers A and B. Attached Figure Description

[0019] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0020] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model. Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the overall structure of the device of this utility model. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the overall structure of the flattening component of this utility model;

[0023] Figure 4 This is a cross-sectional structural diagram of the dust removal component of this utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the locking component of this utility model;

[0025] Figure 6This is a schematic diagram of the structure of the flattening component A and flattening component B of this utility model.

[0026] Legend: 1. Flattening assembly; 11. Base; 12. Mounting bracket; 121. Guide groove; 13. Protective cover; 14. Dustproof net; 15. Locking component; 151. Locking block; 152. Bolt; 153. Guide block A; 154. Locking post; 155. Movable rod; 16. Flattening component A; 161. Mounting block A; 162. Guide block B; 163. Work roller A; 164. Drive wheel A; 165. Support roller A; 166. 17. Drive wheel B; 17. Flattening component B; 171. Mounting block B; 172. Guide block C; 173. Working roller B; 174. Drive wheel C; 175. Support roller B; 176. Drive wheel D; 18. Motor; 19. Support plate; 2. Dust removal assembly; 21. Mounting plate; 22. Dust removal box; 23. Dust suction hood; 24. Dust suction pipe; 25. Filter frame; 26. Fan; 27. Exhaust pipe; 28. Blowing pipe; 29. ​​Nozzle. Detailed Implementation

[0027] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0028] Reference Figures 1 to 6 As shown, this utility model provides a technical solution: a steel plate flattening device for a four-roller leveling machine, including a flattening component 1, on which a dust removal component 2 is installed. The flattening component 1 includes a base 11, with a pair of mounting brackets 12 fixedly connected to the upper surface of the base 11. A locking element 15 is installed at the upper end of the mounting bracket 12, and flattening components A16 and B17 are arranged below the locking element 15. Both flattening components A16 and B17 are installed on the mounting brackets 12. An electric... The machine 18 has a support plate 19 installed inside the mounting frame 12. The dust removal component 2 includes a mounting plate 21, which is installed on the mounting frame 12. A dust removal box 22 is fixedly connected to the upper surface of the mounting plate 21, and a dust suction hood 23 is fixedly connected to the bottom surface of the mounting plate 21. The dust removal box 22 and the dust suction hood 23 are connected together through a dust suction pipe 24. A filter frame 25 is provided inside the dust removal box 22, and a suction fan 26 is provided on one side of the filter frame 25. The suction fan 26 is fixedly installed on the bottom surface inside the dust removal box 22.

[0029] The steel plate to be flattened is placed on the support plate 19. Then, the motor 18 provides power to the working roller B173. Under the combined action of the transmission wheels A164, B166, C174, and D176, the working roller A163, support roller A165, working roller B173, and support roller B175 rotate. The working rollers A163 and B173 generate a pulling force, which automatically flattens the steel plate. During the flattening process, the suction fan 26 also operates, generating a large suction force. This suction force, along with the dust hood 23 and the suction pipe 24, sucks impurities, dust, and other substances into the dust collection box 22. The sucked-in substances are then filtered through the filter frame 25 to prevent these impurities and other substances on the surface of the steel plate from affecting the subsequent flattening process.

[0030] Reference Figure 1 , Figure 2 As shown, this utility model provides a technical solution: a steel plate flattening device for a four-roller leveling machine, wherein a protective cover 13 is fixedly connected to one side of the mounting frame 12, a dustproof net 14 is installed on the protective cover 13, and a base 11 is fixedly connected to the bottom surface of the protective cover 13. The protective cover 13, the base 11, the mounting frame 12, the flattening component A16 and the flattening component B17 form a protective area, which isolates the motor 18, the transmission wheel A164, the transmission wheel B166, the transmission wheel C174 and the transmission wheel D176 from the outside world, preventing these components from coming into contact with the operator during operation, thereby causing injury to the operator. The motor 18 is installed inside the protective cover 13.

[0031] By installing a protective cover 13 and a pair of dustproof nets 14 on the protective cover 13, the inside of the protective cover 13 can circulate normally with the outside air, and other substances can be effectively prevented from entering the protective cover 13 and affecting the normal operation of the motor 18 and other components.

[0032] Reference Figures 1 to 6As shown, this utility model provides a technical solution: a steel plate flattening device for a four-roller leveling machine. The locking component 15 includes a locking block 151, which is mounted on the upper end of a mounting frame 12 by bolts 152. Guide blocks A153 are fixedly connected to both sides of the locking block 151. A locking post 154 is rotatably connected to the middle of the locking block 151. A movable rod 155 is movably connected to the upper end of the locking post 154. A guide groove 121 is provided on the mounting frame 12, and the guide block A153 corresponds to the guide groove 121. The flattening component A16 includes mounting block A151. 161. Guide blocks B162 are fixedly connected to both sides of mounting block A161. Guide blocks B162 correspond to guide grooves 121. A working roller A163 is rotatably mounted on mounting block A161. A support roller A165 is provided above the working roller A163 and is rotatably mounted on mounting block A161. Flattening component B17 includes mounting block B171, which is located below mounting block A161. Guide blocks C172 are fixedly connected to both sides of mounting block B171. Guide blocks C172 correspond to guide grooves 121. Corresponding to 121, a working roller B173 is rotatably mounted on mounting block B171. The output end of motor 18 is fixedly connected to the working roller B173. The working roller B173 is located below the working roller A163. A support roller B175 is located below the working roller B173 and is rotatably mounted on mounting block B171. A drive wheel A164 is fixedly connected to one end of the working roller A163. A drive wheel B166 is meshed with the outer surface of the drive wheel A164. The drive wheel B166 is fixedly mounted on the support roller A165. A164 has a drive wheel C174 meshing with its outer surface. The drive wheel C174 is fixedly mounted on the work roller B173. The drive wheel C174 has a drive wheel D176 meshing with its outer surface. The drive wheel D176 is fixedly mounted on the support roller B175. The dust collector 22 has an exhaust pipe 27 installed at its output end. The exhaust pipe 27 is connected to a purge pipe 28 at its output end. The purge pipe 28 is mounted on a mounting plate 21. The purge pipe 28 has multiple sets of nozzles 29 installed at its output end. The nozzles 29 are tilted and act on the work rollers A163 and B173.

[0033] First, install the flattening parts A16 and B17 onto the mounting bracket 12. Then, install the locking block 151 onto the mounting bracket 12 using bolts 152. Next, select the locking pin 154 and insert it into the groove on the mounting block A161, so that the locking pin 154 limits the mounting blocks A161 and B171. Then, when flattening the steel plate, the motor 18 provides power to the work roller B173. Then, under the combined action of the transmission wheels A164, B166, C174, and D176, the work roller A163 and the support roller A16... 5. The rotation of the working roller B173 and the support roller B175 allows the working rollers A163 and B173 to directly act on the steel plate, flattening it. The support rollers A165 and B175 provide rigid support for the working rollers A163 and B173, ensuring their normal operation. Then, through the interaction of the exhaust pipe 27, the blow pipe 28, and the nozzle 29, the air in the dust collection box 22 is discharged, and this air is used to cool the working rollers A163 and B173, preventing them from overheating during prolonged operation.

[0034] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A steel plate flattening device for a four-roller leveling machine, characterized in that, The device includes a flattening assembly, on which a dust removal assembly is mounted. The flattening assembly includes a base, a pair of mounting brackets fixedly connected to the upper surface of the base, a locking element mounted on the upper end of the mounting brackets, and flattening components A and B arranged below the locking elements. Flattening components A and B are both mounted on the mounting brackets. A motor is mounted on the base, and a support plate is mounted inside the mounting brackets. The dust removal assembly includes a mounting plate mounted on the mounting brackets. A dust removal box is fixedly connected to the upper surface of the mounting plate, and a dust suction hood is fixedly connected to the lower surface of the mounting plate. The dust removal box and the dust suction hood are connected together through a suction pipe. A filter frame is arranged inside the dust removal box, and a suction fan is arranged on one side of the filter frame. The suction fan is fixedly installed on the bottom surface inside the dust removal box.

2. The steel plate flattening device of the four-roll leveling machine according to claim 1, characterized in that: A protective cover is fixedly connected to one side of the mounting bracket. A dustproof net is installed on the protective cover. A base is fixedly connected to the bottom surface of the protective cover. The protective cover, the base, the mounting bracket, the flattening component A, and the flattening component B form a protective area. The motor is installed inside the protective cover.

3. The steel plate flattening device for a four-roller leveling machine according to claim 1, characterized in that: The locking component includes a locking block, which is bolted to the upper end of the mounting bracket. Guide blocks A are fixedly connected to both sides of the locking block. A locking post is rotatably connected to the middle of the locking block. A movable rod is movably connected to the upper end of the locking post. A guide groove is provided on the mounting bracket, and the guide block A corresponds to the guide groove.

4. The steel plate flattening device of the four-roll leveling machine according to claim 3, characterized in that: The flattening component A includes a mounting block A, with guide blocks B fixedly connected to both sides of the mounting block A. The guide blocks B correspond to guide grooves. A work roller A is rotatably mounted on the mounting block A. A support roller A is disposed above the work roller A and rotatably mounted on the mounting block A. The flattening component B includes a mounting block B, which is disposed below the mounting block A. Guide blocks C are fixedly connected to both sides of the mounting block B. The guide blocks C correspond to guide grooves. A work roller B is rotatably mounted on the mounting block B. The output end of the motor is fixedly connected to the work roller B, which is disposed below the work roller A. A support roller B is disposed below the work roller B and rotatably mounted on the mounting block B.

5. The steel plate flattening device of the four-roll leveling machine according to claim 4, characterized in that: One end of the working roller A is fixedly connected to a transmission wheel A, the outer surface of the transmission wheel A is meshed with a transmission wheel B, the transmission wheel B is fixedly mounted on the support roller A, the outer surface of the transmission wheel A is meshed with a transmission wheel C, the transmission wheel C is fixedly mounted on the working roller B, the outer surface of the transmission wheel C is meshed with a transmission wheel D, and the transmission wheel D is fixedly mounted on the support roller B.

6. The steel plate flattening device of the four-roll leveling machine according to claim 4, characterized in that: The dust collector is equipped with an exhaust pipe at its output end, which is connected to a purge pipe. The purge pipe is mounted on a mounting plate, and multiple nozzles are installed at its output end. The nozzles are tilted and act on working roller A and working roller B.

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