A multi-station shaping machine

Abstract

This utility model discloses a multi-station shaping machine, belonging to the field of water-cooled plate processing technology. It includes a main platform with a frame fixed to its upper end. A three-color light is installed on one side of the top of the frame, and a human-machine interface is fixed to one side of the bottom of the frame. An industrial control computer screen is installed on the side of the frame away from the human-machine interface. A roller guide rail is installed in the middle of the upper end of the main platform, and mounting brackets are provided on both sides of the roller guide rail. An industrial camera is fixed to the upper end of one side of each mounting bracket, and a fixing cylinder is fixed to the upper end of the other side of each mounting bracket. A shaping cylinder is provided on one side of the fixing cylinder, and a Z-axis module is provided at one end of the roller guide rail. This utility model, by setting up a coding gun and a shaping cylinder, can perform coding on the workpiece while it is being shaped, and then scan the code for timely inspection after coding, improving shaping efficiency and adapting to the pace of large-scale production.

Description

Technical Field

[0001] This utility model belongs to the field of water-cooled plate processing technology, specifically relating to a multi-station shaping machine. Background Technology

[0002] A water-cooled plate is a component that uses liquid cooling for heat exchange. Its working principle involves creating flow channels within a metal plate and mounting electronic components on the plate's surface (with a thermally conductive medium coated in between). Coolant enters from the plate's inlet, flows through the channels, and exits from the outlet, thus carrying away the heat generated by the components.

[0003] This application aims to develop a high-precision, automated special-purpose shaping equipment to solve the deformation problem during the production and circulation of water-cooled plates. It is mainly used in the processing of water-cooled plates in the fields of new energy vehicle power battery packs, energy storage systems, and industrial servers. Through targeted mechanical structure design and intelligent control technology, it can achieve efficient and precise leveling of deformed water-cooled plates, ensuring the flatness accuracy and structural integrity of the water-cooled plates, and meeting the requirements of subsequent assembly and heat dissipation performance. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a multi-station shaping machine, characterized by high shaping efficiency and high product yield.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-station shaping machine, including a main platform, a frame fixed to the upper end of the main platform, a three-color light installed on one side of the top of the frame, a human-machine interface fixed to one side of the bottom of the frame, an industrial control computer screen installed on the side of the frame away from the human-machine interface, a roller guide rail installed in the middle of the upper end of the main platform, mounting brackets provided on both sides of the roller guide rail, an industrial camera fixed to the upper end of one side of the mounting bracket, a fixing cylinder fixed to the upper end of the other side of the mounting bracket, a shaping cylinder provided on one side of the fixing cylinder, a Z-axis module provided at one end of the roller guide rail, a coding gun installed on the surface of the Z-axis module, and a barcode scanner provided on one side of the coding gun.

[0006] Preferably, a number of foot cups are fixed at the bottom edge of the host platform.

[0007] Preferably, a safety light curtain is installed on one side surface of the frame.

[0008] Preferably, the upper surface of the host platform is symmetrically provided with an x-axis module corresponding to the mounting bracket.

[0009] Preferably, a pressure sensor and a laser flatness detection module are installed at the output end of the fixed cylinder.

[0010] Preferably, the bottom end of the fixed cylinder is provided with a workpiece positioning mold, which is fixed by a locking device.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This utility model, by setting up a coding gun and a shaping cylinder, can perform coding on the workpiece while it is being shaped, and then scan the code with a barcode scanner for timely inspection after coding, thereby improving shaping efficiency and adapting to the pace of large-scale production. The fixed cylinder is set up to press and fix the workpiece, accurately control the flatness of the workpiece, meet the precision requirements of high-end applications, protect the structural integrity of the workpiece, and improve the yield rate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the shaping mechanism of this utility model.

[0013] In the diagram: 1. Fixed cylinder; 2. Mounting bracket; 3. Safety light curtain; 4. Human-machine interface; 5. Frame; 6. Z-axis module; 7. Tri-color light; 8. Industrial camera; 9. Industrial computer screen; 10. Shaping cylinder; 11. Main platform; 12. Inkjet printer; 13. Barcode scanner; 14. Foot cup; 15. Roller guide rail; 16. X-axis module. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example 1 Please see Figure 1-2 The present invention provides the following technical solution: a multi-station shaping machine, including a main platform 11, a frame 5 fixed at the upper end of the main platform 11, a three-color light 7 installed on one side of the top of the frame 5, a human-machine interface 4 fixed at one side of the bottom of the frame 5, an industrial control computer screen 9 installed on the side of the frame 5 away from the human-machine interface 4, a roller guide rail 15 installed in the middle of the upper end of the main platform 11, mounting brackets 2 provided on both sides of the roller guide rail 15, an industrial camera 8 fixed at the upper end of one side of the mounting bracket 2, a fixing cylinder 1 fixed at the upper end of the other side of the mounting bracket 2, a shaping cylinder 10 provided on one side of the fixing cylinder 1, a Z-axis module 6 provided at one end of the roller guide rail 15, a coding gun 12 installed on the surface of the Z-axis module 6, and a barcode scanner 13 provided on one side of the coding gun 12.

[0016] Specifically, several foot cups 14 are fixed at the bottom edge of the host platform 11.

[0017] By adopting the above technical solutions, the stability of the host platform 11 is improved, and the working quality of the equipment is guaranteed.

[0018] Specifically, a safety light curtain 3 is installed on one side surface of the frame 5.

[0019] By adopting the above technical solutions, the position of operators can be detected, preventing safety accidents and improving the safety of equipment use.

[0020] Specifically, the upper surface of the host platform 11 is symmetrically provided with an x-axis module 16 corresponding to the mounting bracket 2.

[0021] By adopting the above technical solution, the position of the mounting bracket 2 can be adjusted according to the workpiece specifications via the x-axis module 16, thereby improving the applicability of the equipment.

[0022] Specifically, a pressure sensor and a laser flatness detection module are installed at the output end of the fixed cylinder 1.

[0023] By adopting the above technical solution, the pressure and pressing depth of the corresponding pressure head can be adjusted according to the deformation degree of different areas of the workpiece. At the same time, combined with the laser flatness detection module, the flatness data of the water-cooled plate surface during the shaping process is collected in real time and fed back to the control system, dynamically correcting the pressure parameters of the pressure head, solving the problem of local overpressure or unevenness caused by traditional overall pressurization, and achieving targeted and precise shaping.

[0024] Specifically, a workpiece positioning mold is provided at the bottom of the fixed cylinder 1, and it is fixed by a locking device.

[0025] By adopting the above technical solution, the workpiece positioning is accurate and stable, the workpiece positioning mold is easy to disassemble and assemble, and it can be adapted to different workpieces, thus improving the applicability of the equipment.

[0026] The working principle and usage process of this utility model are as follows: When using this utility model, the workpiece is placed inside the roller guide rail 15 for feeding. Since the equipment adopts a dual-button design to prevent accidental touch, during the start-up triggering stage, the operator presses both start buttons simultaneously. The buttons send a start signal to the control system, the system initializes and enters the standby state. At this time, the industrial camera 8 works and detects the designated station at one end of the roller guide rail 15. If no product is detected, the system triggers an alarm and remains in standby mode. The station status needs to be manually confirmed before restarting. If a product is detected, the sensor sends a "product present" signal to the system, the system determines that the station is ready and proceeds to the next step. The control system first sends an action signal to the two sets of fixed cylinders 1. The output end of the fixed cylinder 1 moves down and presses the workpiece onto the upper end of the positioning mold for fixation. Then, it sends an action signal to the solenoid valves of the two sets of shaping cylinders 10. The two sets of shaping cylinders 10 extend synchronously. The piston rod of the cylinder drives the shaping fixture to extend towards the workpiece until the fixture fits with the product. The cylinder maintains the extended state for the preset pressure holding time to ensure that the workpiece is accurately positioned or shaped to the standard posture. After the pressure holding is completed, the control system sends a reset signal. The piston rod of the shaping cylinder 10 drives the shaping fixture back to the initial position and sends a "shaping completed" signal back to the system. While the shaping process is underway, the control system sends a start signal to the inkjet gun 12. Upon receiving the start signal, the internal pump of the inkjet gun 12 starts, and the ink / laser system enters the working state. The inkjet gun 12 moves to the preset coding position, which is aligned with the coding area of ​​the workpiece after shaping. Then, according to the preset parameters, the inkjet gun 12 completes the coding at the designated position on the workpiece. The control system then sends an start signal to the barcode scanner 13. The barcode scanner 13 verifies the integrity of the coding and sends a "coding complete" signal back to the system. After the shaping cylinder 10 resets and the inkjet gun 12 completes the coding, the system determines that the single process is over and automatically returns to the standby state, waiting for the next start signal.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station sizing machine comprising a main machine platform (11), characterized in that: The upper end of the host platform (11) is fixed with a frame (5), a three-color light (7) is installed on one side of the top of the frame (5), a human-machine interface (4) is fixed on one side of the bottom of the frame (5), an industrial control computer screen (9) is installed on the side of the frame (5) away from the human-machine interface (4), a roller guide rail (15) is installed in the middle of the upper end of the host platform (11), a mounting bracket (2) is set on both sides of the roller guide rail (15), an industrial camera (8) is fixed on the upper end of one side of the mounting bracket (2), a fixing cylinder (1) is fixed on the upper end of the other side of the mounting bracket (2), a shaping cylinder (10) is set on one side of the fixing cylinder (1), a z-axis module (6) is set on one end of the roller guide rail (15), a coding gun (12) is installed on the surface of the z-axis module (6), and a barcode scanner (13) is set on one side of the coding gun (12).

2. A multi-station shaper according to claim 1, characterised in that: Several foot cups (14) are fixed at the bottom edge of the host platform (11).

3. A multi-station shaper according to claim 1, characterized in that: A safety light curtain (3) is installed on one side surface of the frame (5).

4. A multi-station shaper according to claim 1, characterized in that: The upper surface of the host platform (11) is symmetrically provided with an x-axis module (16) corresponding to the mounting bracket (2).

5. A multi-station shaper according to claim 1, characterized in that: The output end of the fixed cylinder (1) is equipped with a pressure sensor and a laser flatness detection module.

6. A multi-station trim press as in claim 1, wherein: The bottom end of the fixed cylinder (1) is provided with a workpiece positioning mold, which is fixed by a locking device.

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