A whole type elastic centralizer processing equipment facilitating up and down feeding overturning

Abstract

This utility model discloses an integrated elastic centralizer processing equipment that facilitates flipping and loading / unloading, relating to the technical field of elastic centralizer processing equipment. It includes a support assembly and a pressing assembly composed of a fixed bracket, a bearing base, a rotating shaft, and a flipping frame. A limiting component is provided at the top of the pressing assembly to limit the top of the centralizer. The pressing assembly is used to press and shape the centralizer. The support assembly also includes a flipping unit, which includes a fixed seat, a worm gear reducer, and a drive motor. This utility model enables the flipping operation of the pressing assembly by incorporating a worm gear reducer and a drive motor. Furthermore, the convenient assembly and disassembly of the limiting component and the lifting shaft facilitates the easy loading and unloading of the centralizer. Compared to traditional pressing assemblies that cannot be flipped, the assembly and disassembly of the centralizer is more convenient and easier, effectively improving the working efficiency of the centralizer pressing process.

Description

Technical Field

[0001] This utility model relates to the technical field of elastic centralizer processing equipment, specifically an integrated elastic centralizer processing equipment that facilitates flipping and loading / unloading. Background Technology

[0002] A centralizer is a tool used to correct the position of casing, commonly used in the oil and gas drilling industry. It provides support and guidance during casing running into the well to ensure that the casing is centered in the wellbore and to reduce casing swaying and tilting.

[0003] There are different models of centralizers depending on the different usage environments. One type is the integral elastic centralizer, which is made of seamless steel pipe, which is cut by plasma laser, then pressed into shape, and finally heat-treated, tempered and powder-coated. When pressing and molding an integral elastic centralizer, the centralizer is sleeved on the outside of the pressing mold. The top of the centralizer is limited by a pressure plate, and the pressure plate is fixedly connected to the output end of the hydraulic rod by bolts. Due to the height of the centralizer and the height of the equipment itself, the height of the connection position between the pressure plate and the output end of the hydraulic rod is relatively high. It is inconvenient to install and disassemble the pressure plate and the output end of the hydraulic rod. Moreover, the installation and disassembly of the centralizer also requires lifting it to a position higher than the top of the output end of the hydraulic rod, which also makes the installation and disassembly of the centralizer inconvenient. Based on this, an integral elastic centralizer processing equipment that facilitates flipping and loading / unloading is provided. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated elastic centralizer processing equipment that facilitates flipping and loading / unloading, in order to solve the problems mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated elastic centralizer processing equipment that facilitates flipping and loading / unloading, comprising a support assembly consisting of a fixed bracket, a bearing base, a rotating shaft, and a flipping frame. The bearing base is symmetrically fixed on both sides of the top of the fixed bracket, the rotating shaft is rotatably installed inside the bearing base, the flipping frame is fixed in the middle of the two rotating shafts, a pressing assembly is provided on the flipping frame, and a limiting assembly is provided on the top of the pressing assembly. The limiting assembly is used to limit the top of the centralizer, and the pressing assembly is used to press and form the centralizer. The support assembly also includes a flipping unit, which includes a fixed base, a worm gear reducer, and a drive motor. The fixed base is fixed to the top of one side of the fixed bracket. The worm gear reducer and the drive motor are fixedly installed on the top of the fixed base. The output end of the worm gear reducer is fixedly connected to a rotating shaft. The output end of the drive motor is connected to the input end of the worm gear reducer. The drive motor drives the rotating shaft to rotate to realize the flipping operation of the pressing component, thereby facilitating the loading and unloading of the straightener.

[0006] As a further embodiment of this utility model: the pressing assembly includes a hydraulic cylinder, a lifting shaft, a convex disc base, a limiting slide groove, a fan-shaped pressing module, a limiting slider, a vertical slide groove, an inclined guide groove, a fixing block, and a linkage guide column; The hydraulic cylinder is fixedly installed at the bottom of the tilting frame, the convex disc seat is fixedly installed at the top of the tilting frame, and the lifting shaft is fixedly connected to the output end of the hydraulic cylinder and passes through the tilting frame and the convex disc seat to the top of the convex disc seat. Multiple limiting slide grooves are provided, and the multiple limiting slide grooves are arranged in a ring on the top of the convex disk base; The fan-shaped pressing module is provided in multiple ways. The multiple fan-shaped pressing modules are distributed in a circle above the convex disk base and wrapped around the outside of the lifting shaft. The limiting slider is fixed to the bottom end of the fan-shaped pressing module and slidably connected to the inside of the limiting groove. The vertical slide groove is formed inside the fan-shaped pressing module, and the inclined guide groove is symmetrically formed on both sides of the inner wall of the fan-shaped pressing module. Multiple fixing blocks are provided, and the multiple fixing blocks are arranged in a ring and fixed to the outside of the lifting shaft and vertically slidably connected to the inside of the vertical slide groove. The linkage guide column is symmetrically fixed on both sides of the fixing block and slidably connected to the inside of the inclined guide groove. The centralizer is sleeved on the outside of the convex disc base and multiple sector-shaped pressing modules. The lifting shaft is driven by a hydraulic cylinder to move downward to realize the synchronous outward movement of multiple sector-shaped pressing modules. The centralizer is extruded and formed by the outward movement of the limiting slide groove.

[0007] As a further embodiment of this utility model: the limiting component includes an inner support ring block, a top annular pressure block, a counterweight ring block, an L-shaped limiting ring, and ball bearings; The top annular pressure block is fixed to the top of the inner support ring block, the counterweight ring block is distributed above the top annular pressure block, and the L-shaped limiting ring is fixed to the bottom of the counterweight ring block and passes through the top annular pressure block to the inside of the inner support ring block; The ball bearings are arranged in a ring and distributed inside the inner support ring block and protrude from the inner side of the inner support ring block. The inner support ring block has a horizontal telescopic hole for the ball bearings to move horizontally. The inner support ring block and the top ring-shaped pressure block have an annular groove for the L-shaped limiting ring to move vertically, and the horizontal telescopic hole is connected to the annular groove. The top outer side of the lifting shaft is formed with an annular groove. When the inner support ring block, the top annular pressure block, and the counterweight ring block are sleeved on the top of the lifting shaft, the balls are inserted into the annular groove and the L-shaped limiting ring moves down to limit the outer side of the balls, thereby realizing the connection and fixation between the inner support ring block and the lifting shaft.

[0008] As a further embodiment of this utility model: the outer diameter of the top of the convex disc base and the outer diameter of the inner support ring block are matched with the inner diameters of the upper and lower ends of the centralizer, and the outer diameter of the top ring-shaped pressure block is larger than the outer diameter of the centralizer.

[0009] As a further improvement of this utility model, there is a height difference between the top of the fan-shaped pressing module and the annular slot.

[0010] Compared with the prior art, the beneficial effects of this utility model are: By setting up a worm gear reducer and a drive motor, the pressing component can be flipped. Furthermore, the easy assembly and disassembly of the limit component and the lifting shaft allows for convenient installation and removal of the centralizer. Compared to the traditional structure where the pressing component cannot be flipped, the centralizer is easier to assemble and disassemble, which can effectively improve the work efficiency of the centralizer pressing process. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the pressing component of this utility model when it is flipped to a horizontal state. Figure 3 This is a schematic diagram showing the loading and unloading state of the centralizer of this utility model; Figure 4 This is a cross-sectional view of the fan-shaped pressing module of this utility model; Figure 5 This is a cross-sectional view of some parts of the pressing assembly of this utility model; Figure 6 This is a cross-sectional view of the limiting component of this utility model.

[0012] In the diagram: 1. Support assembly; 101. Fixed bracket; 102. Bearing base; 103. Rotating shaft; 104. Flipping frame; 105. Fixed seat; 106. Worm gear reducer; 107. Drive motor; 2. Pressing assembly; 201. Hydraulic cylinder; 202. Lifting shaft; 203. Convex disc seat; 204. Limiting slide groove; 205. Fan-shaped pressing module; 206. Limiting slider; 207. Vertical slide groove; 208. Inclined guide groove; 209. Fixed block; 210. Linkage guide column; 211. Annular slot; 3. Limiting assembly; 301. Inner support ring block; 302. Top annular pressing block; 303. Counterweight ring block; 304. L-shaped limiting ring; 305. Ball bearing; 4. Centralizer. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figures 1-6 In this embodiment of the present invention, an integrated elastic centralizer processing equipment for easy flipping and loading includes a support assembly 1 consisting of a fixed bracket 101, a bearing base 102, a rotating shaft 103, and a flipping frame 104. The bearing base 102 is symmetrically fixed on both sides of the top of the fixed bracket 101. The rotating shaft 103 is rotatably installed inside the bearing base 102. The flipping frame 104 is fixed in the middle of the two rotating shafts 103. A pressing assembly 2 is provided on the flipping frame 104. A limiting assembly 3 is provided on the top of the pressing assembly 2. The limiting assembly 3 is used to limit the top of the centralizer 4. The pressing assembly 2 is used to press and form the centralizer 4. The support assembly 1 also includes a flipping unit, which includes a fixed base 105, a worm gear reducer 106, and a drive motor 107. The fixed base 105 is fixed to the top of one side of the fixed bracket 101. The worm gear reducer 106 and the drive motor 107 are fixedly installed on the top of the fixed base 105. The output end of the worm gear reducer 106 is fixedly connected to a rotating shaft 103. The output end of the drive motor 107 is connected to the input end of the worm gear reducer 106. The drive motor 107 drives the rotating shaft 103 to rotate to realize the flipping operation of the pressing component 2, thereby facilitating the loading and unloading operation of the straightener 4. The pressing assembly 2 includes a hydraulic cylinder 201, a lifting shaft 202, a convex disc seat 203, a limiting slide groove 204, a fan-shaped pressing module 205, a limiting slider 206, a vertical slide groove 207, an inclined guide groove 208, a fixing block 209, and a linkage guide column 210. Hydraulic cylinder 201 is fixedly installed at the bottom of tilting frame 104, convex disc seat 203 is fixedly installed at the top of tilting frame 104, and lifting shaft 202 is fixedly connected to the output end of hydraulic cylinder 201 and passes through tilting frame 104 and convex disc seat 203 to the top of convex disc seat 203. Multiple limiting slides 204 are provided, and the multiple limiting slides 204 are arranged in a ring on the top of the convex disk base 203; Multiple fan-shaped pressing modules 205 are provided. The multiple fan-shaped pressing modules 205 are distributed in a circle above the convex disk seat 203 and wrapped around the outside of the lifting shaft 202. The limiting slider 206 is fixed to the bottom end of the fan-shaped pressing module 205 and slidably connected to the inside of the limiting groove 204. A vertical slide groove 207 is formed inside the fan-shaped pressing module 205, and inclined guide grooves 208 are symmetrically formed on both sides of the inner wall of the fan-shaped pressing module 205. Multiple fixing blocks 209 are provided. The multiple fixing blocks 209 are arranged in a ring and fixed to the outside of the lifting shaft 202 and vertically slidably connected to the inside of the vertical slide groove 207. The linkage guide post 210 is symmetrically fixed on both sides of the fixing blocks 209 and slidably connected to the inside of the inclined guide groove 208. The centralizer 4 is sleeved on the outside of the convex disc base 203 and multiple fan-shaped pressing modules 205. The lifting shaft 202 is driven to move down by the hydraulic cylinder 201 to realize the synchronous outward movement of multiple fan-shaped pressing modules 205. The centralizer 4 is extruded and formed by the outward movement of the limiting slide groove 204. The limiting component 3 includes an inner support ring block 301, a top annular pressure block 302, a counterweight ring block 303, an L-shaped limiting ring 304, and a ball bearing 305; The top annular pressure block 302 is fixed to the top of the inner support ring block 301, the counterweight ring block 303 is distributed above the top annular pressure block 302, and the L-shaped limiting ring 304 is fixed to the bottom of the counterweight ring block 303 and passes through the top annular pressure block 302 to the inside of the inner support ring block 301. Multiple balls 305 are arranged in a ring inside the inner support ring block 301 and protrude from the inner side of the inner support ring block 301. The inner support ring block 301 has a horizontal telescopic hole for the balls 305 to move horizontally. The inner support ring block 301 and the top ring-shaped pressure block 302 have an annular groove for the L-shaped limiting ring 304 to move vertically, and the horizontal telescopic hole is connected to the annular groove. The top outer side of the lifting shaft 202 is formed with an annular groove 211. When the inner support ring block 301, the top annular pressure block 302, and the counterweight ring block 303 are sleeved on the top of the lifting shaft 202, the balls 305 are inserted into the inner side of the annular groove 211 and the L-shaped limiting ring 304 moves down to limit the outer side of the balls 305, so as to realize the connection and fixation between the inner support ring block 301 and the lifting shaft 202.

[0015] In this embodiment, the operation steps for pressing and molding the centralizer 4 are as follows: First, start the drive motor 107. Through the transmission of the worm gear reducer 106 and the rotating shaft 103, the flip frame 104 can be rotated. When the pressing assembly 2 is in a horizontal state, the drive motor 107 can be stopped. Then, the straightener 4, which is cut from seamless steel pipe, is horizontally sleeved on the outside of the convex disc base 203 and multiple fan-shaped pressing modules 205 (it should be noted that at this time, the multiple fan-shaped pressing modules 205 are in a retracted state). The second step is to connect the limiting component 3 to the lifting shaft 204, hold the counterweight ring 303 and pull up the entire limiting component 3. During this process, the counterweight ring 303 moves away from the top annular pressure block and pulls the L-shaped limiting ring 304 upward, so that the L-shaped limiting ring 304 and the ball 305 are misaligned, thereby releasing the limitation on the ball 305. The third step is to place the limiting component 3 in a horizontal position, hold it on the top annular pressure block 302, and then put the inner support ring block 301 on the outside of the lifting shaft 202. At this time, the inner support ring block 301 is inserted into the inside of the stabilizer 4. When the ball 305 contacts the lifting shaft 202, it will be forced to retract to the inside of the inner support ring block 301. This ensures that the inner support ring block 301 and the lifting shaft 202 are smoothly connected. Finally, the top annular pressure block 302 and the end face of the stabilizer 4 are tightly fitted. At this time, the position of the ball 305 is aligned with the annular groove 211. Fourth step, manually push the counterweight ring block 303 close to the top annular pressure block 302. Its L-shaped limiting ring 304 moves and squeezes the ball bearings 305, causing the ball bearings 305 to move and be inserted into the annular groove 211. This achieves the connection and fixation between the inner support ring block 301 and the lifting shaft 202 (it should be noted that the inner ring of the L-shaped limiting ring 304 completely wraps around the multiple ball bearings 305). At the same time, the installation and positioning of the stabilizer 4 are completed. Fifth step, start the drive motor 107 to run in reverse, so that the pressing component 2 is reset to the vertical state. At this time, the weight of the counterweight ring 303 can keep the L-shaped limit ring 304 in a stable downward state, thereby ensuring that the ball 305 is firmly engaged with the annular groove 211. Step 6: Start the hydraulic cylinder 201 to drive the lifting shaft 202 to move down. At this time, the lifting shaft 202 applies a squeezing force to the inclined guide groove 208 through the fixed block 209 and the linkage guide column 210. This squeezing force causes multiple fan-shaped pressing modules 205 to move outward along the trajectory of the limiting slide groove 204. The outward moving fan-shaped pressing modules 205 will squeeze the middle part of the straightener 4. At the same time, the lifting shaft 202 synchronously drives the limiting component 3 to move down to squeeze the top of the straightener 4, which in turn causes the middle part of the straightener 4 to bend and deform outward. Finally, the shape of the middle part of the straightener 4 matches the outer shape of the fan-shaped pressing module 205. At this time, the pressing and forming of the straightener 4 is completed. Step 7: Reverse start hydraulic cylinder 201 to reset it, and start drive motor 107 to flip pressing component 2 to horizontal state again. Then pull counterweight ring block 303 away from top annular pressure block 302. L-shaped limit ring 304 synchronously displaces and contacts the limit of ball 305. Then continue to pull, ball 305 is compressed under force, causing inner support ring block 301 to separate from lifting shaft 202, thereby realizing convenient disassembly of limit component 3. Then the formed stabilizer 4 can be removed. At this time, the pressing of a single stabilizer 4 is completed. Repeat the above steps to achieve batch pressing of stabilizers 4. The efficient pressing operation of the centralizer 4 can be achieved through the cooperation of the above-mentioned parts. Compared with the traditional pressing components that cannot be flipped, the centralizer 4 is easier to disassemble and assemble, which can effectively improve the working efficiency of the pressing process of the centralizer 4.

[0016] Please refer to this carefully. Figures 1-6 The outer diameter of the top of the convex disc base 203 and the outer diameter of the inner support ring block 301 are matched with the inner diameters of the upper and lower ends of the centralizer 4, and the outer diameter of the top ring pressure block 302 is larger than the outer diameter of the centralizer 4.

[0017] In this embodiment, this structure ensures that when the middle part of the straightener 4 is squeezed by the fan-shaped pressing module 205, the upper and lower ends of the straightener 4 remain undeformed, thereby maintaining the molding stability of the straightener 4.

[0018] Please refer to this carefully. Figures 1-4 There is a height difference between the top of the fan-shaped pressing module 205 and the annular slot 211.

[0019] In this embodiment, this structure provides space for the downward movement of the limiting component 3, and the downward movement of the limiting component 3 will not cause contact or collision with the fan-shaped pressing module 205.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A processing device for an integrated elastic centralizer that facilitates loading and unloading by flipping, comprising a support assembly (1) consisting of a fixed bracket (101), a bearing base (102), a rotating shaft (103), and a flipping frame (104), wherein the bearing base (102) is symmetrically fixedly installed on both sides of the top of the fixed bracket (101), the rotating shaft (103) is rotatably installed inside the bearing base (102), and the flipping frame (104) is fixed in the middle of the two rotating shafts (103), characterized in that, The flipping frame (104) is provided with a pressing component (2), and a limiting component (3) is provided on the top of the pressing component (2). The limiting component (3) is used to limit the top of the straightener (4), and the pressing component (2) is used to press and form the straightener (4). The support component (1) also includes a flipping unit, which includes a fixed seat (105), a worm gear reducer (106), and a drive motor (107). The fixed base (105) is fixed to the top of one side of the fixed bracket (101). The worm gear reducer (106) and the drive motor (107) are fixedly installed on the top of the fixed base (105). The output end of the worm gear reducer (106) is fixedly connected to a rotating shaft (103). The output end of the drive motor (107) is connected to the input end of the worm gear reducer (106). The rotating shaft (103) is driven to rotate by the drive motor (107) to realize the flipping operation of the pressing component (2), thereby facilitating the loading and unloading operation of the straightener (4).

2. The integrated elastic centralizer processing equipment for easy flipping and loading / unloading as described in claim 1, characterized in that, The pressing assembly (2) includes a hydraulic cylinder (201), a lifting shaft (202), a convex disc seat (203), a limiting slide groove (204), a fan-shaped pressing module (205), a limiting slider (206), a vertical slide groove (207), an inclined guide groove (208), a fixing block (209), and a linkage guide column (210). The hydraulic cylinder (201) is fixedly installed at the bottom of the flip frame (104), the convex disc seat (203) is fixedly installed at the top of the flip frame (104), and the lifting shaft (202) is fixedly connected to the output end of the hydraulic cylinder (201) and passes through the flip frame (104) and the convex disc seat (203) to the top of the convex disc seat (203); Multiple limiting grooves (204) are provided, and the multiple limiting grooves (204) are arranged in a ring on the top of the convex disk base (203); The fan-shaped pressing module (205) is provided in multiple ways. The multiple fan-shaped pressing modules (205) are distributed in a circle above the convex disk seat (203) and wrapped around the outside of the lifting shaft (202). The limiting slider (206) is fixed to the bottom end of the fan-shaped pressing module (205) and slidably connected to the inside of the limiting groove (204). The vertical slide groove (207) is opened inside the fan-shaped pressing module (205), and the inclined guide groove (208) is symmetrically opened on both sides of the inner wall of the fan-shaped pressing module (205); Multiple fixing blocks (209) are provided. The multiple fixing blocks (209) are arranged in a ring and fixed to the outside of the lifting shaft (202) and vertically slidably connected to the inside of the vertical slide groove (207). The linkage guide column (210) is symmetrically fixed to both sides of the fixing block (209) and slidably connected to the inside of the inclined guide groove (208). The straightener (4) is sleeved on the outside of the convex disc base (203) and multiple fan-shaped pressing modules (205). The lifting shaft (202) is driven to move down by the hydraulic cylinder (201) to realize the synchronous outward movement of multiple fan-shaped pressing modules (205). The straightener (4) is extruded and formed by the outward movement of the limiting slide groove (204).

3. The integrated elastic centralizer processing equipment for easy flipping and loading / unloading as described in claim 2, characterized in that, The limiting component (3) includes an inner support ring block (301), a top ring-shaped pressure block (302), a counterweight ring block (303), an L-shaped limiting ring (304), and a ball bearing (305). The top annular pressure block (302) is fixed to the top of the inner support ring block (301), the counterweight ring block (303) is distributed above the top annular pressure block (302), and the L-shaped limiting ring (304) is fixed to the bottom of the counterweight ring block (303) and passes through the top annular pressure block (302) to the inside of the inner support ring block (301); The ball bearings (305) are provided in multiple rings distributed inside the inner support ring block (301) and protrude from the inner side of the inner support ring block (301). The inner support ring block (301) has a horizontal telescopic hole for the ball bearings (305) to move horizontally. The inner support ring block (301) and the top ring-shaped pressure block (302) have an annular groove for the L-shaped limiting ring (304) to move vertically. The horizontal telescopic hole is connected to the annular groove. The top outer side of the lifting shaft (202) is formed with an annular groove (211). When the inner support ring block (301), the top annular pressure block (302), and the counterweight ring block (303) are sleeved on the top of the lifting shaft (202), the balls (305) are inserted into the inner side of the annular groove (211) and the L-shaped limiting ring (304) moves down to limit the outer side of the balls (305), so as to realize the connection and fixation between the inner support ring block (301) and the lifting shaft (202).

4. The integrated elastic centralizer processing equipment for easy flipping and loading / unloading as described in claim 3, characterized in that, The outer diameter of the top of the convex disc base (203) and the outer diameter of the inner support ring block (301) are matched with the inner diameter of the upper and lower ends of the centralizer (4), and the outer diameter of the top ring pressure block (302) is greater than the outer diameter of the centralizer (4).

5. The integrated elastic centralizer processing equipment for easy flipping and loading / unloading as described in claim 3, characterized in that, There is a height difference between the top of the fan-shaped pressing module (205) and the annular slot (211).

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