A processing equipment for photovoltaic bracket production

Abstract

This utility model discloses a processing equipment for photovoltaic bracket production, specifically relating to the field of photovoltaic bracket processing technology. It includes a workbench and a processing plate. A stamping assembly is located on the upper right side of the workbench, with a hydraulic rod on top of the stamping assembly. A storage box for storing the processing plate is located on the upper left side of the workbench. A feeding assembly is located below the storage box and on the upper part of the workbench. A receiving box is located at the right edge of the workbench, and a waste bin is located in the middle of the right side of the workbench. This photovoltaic bracket production processing equipment, through the linkage design of the stamping assembly and the feeding assembly, achieves an integrated process of automatic feeding, stamping, automatic demolding, and automatic unloading and collection of finished products. It eliminates the need for manual handling of feeding, unloading, and waste cleaning, significantly reducing labor costs and making it suitable for large-scale production scenarios.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket processing technology, and in particular to a processing equipment for photovoltaic bracket production. Background Technology

[0002] As a core structural component supporting photovoltaic modules and ensuring their stable operation, the efficiency, precision, and degree of automation in the production and processing of photovoltaic brackets directly affect the construction cost and operational reliability of photovoltaic projects.

[0003] C-shaped steel purlins, as key load-bearing components of photovoltaic brackets, need to be processed and shaped through multiple processes such as stamping, bending, and precise drilling.

[0004] Currently, most existing photovoltaic bracket C-shaped steel purlin processing equipment requires manual completion of loading, unloading, and waste cleaning. This not only involves high labor intensity and labor costs, but also easily leads to inaccurate positioning of the processed board due to differences in manual operation, which in turn affects the product's dimensional accuracy and the consistency of the drilling position, reducing the finished product qualification rate. At the same time, the manual loading and unloading process interrupts the continuity of the processing flow, making it difficult to improve processing efficiency and meet the needs of large-scale production.

[0005] Therefore, a processing equipment for photovoltaic bracket production is needed to solve the above problems. Utility Model Content

[0006] The main objective of this invention is to provide a processing equipment for photovoltaic bracket production, which can effectively solve the problems mentioned above.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A processing equipment for photovoltaic bracket production includes a workbench and a processing plate. A stamping component for processing the processing plate is provided on the upper right side of the workbench. A hydraulic rod is provided on the upper part of the stamping component. A storage box for storing the processing plate is provided on the upper left side of the workbench. A feeding component is provided at the lower part of the storage box and the upper part of the workbench. A receiving box is provided at the right edge of the workbench. A waste bin is opened in the middle of the right side of the workbench.

[0008] Preferably, the stamping assembly includes a support frame mounted on the upper right side of the workbench, a hydraulic rod mounted at the upper center of the support frame, a bracket connected to the piston rod of the hydraulic rod at the lower part of the support frame, stamping modules connected to the lower four corners of the bracket via vertical rods, telescopic sleeves on the front and rear sides of the right side of the stamping module, symmetrical connecting plates on the lower right side of the two telescopic sleeves, a mold mounted on the upper part of the workbench at the lower middle side of the support frame, symmetrical telescopic cylinders on the upper right side of the mold, telescopic rods in the inner cavities of the two telescopic cylinders, demolding mechanisms on the upper left and right sides of the inner cavity of the mold, guide wheels on the left and right sides of the middle of the mold, and pull ropes mounted on the front and rear sides of the lower part of the stamping module via long plates on the outer surfaces of the two guide wheels.

[0009] Preferably, the outer surfaces of the two telescopic rods are provided with grooves on the far side, and the outer surfaces of the two telescopic cylinders are provided with sliding holes corresponding to the grooves on the far side, and the two connecting plates extend into the grooves provided by the two telescopic rods.

[0010] Preferably, the demolding mechanism includes a fixed cylinder installed on the upper part of the mold cavity. The fixed cylinder cavity is provided with a push rod. A telescopic spring is sleeved on the outer surface of the push rod. The push rod passes through the top wall of the mold and extends outward. After the processing plate is processed by the stamping assembly, the push rod will lift the processed plate.

[0011] Preferably, the feeding assembly includes two support plates mounted on the upper middle side of the workbench. The upper surfaces of the two support plates are provided with two friction wheels. Gears are provided on both the front and rear sides of the rotating shaft of the friction wheels located at the lower part. Guide rods are provided on both the front and rear walls of the lower part of the storage box cavity. A sliding plate is provided on the outer surface of the two guide rods. A rack is provided on both the front and rear sides of the left part of the sliding plate. An arc-shaped plate is provided on the outer surface of the two sliding sleeves on the right side of the sliding plate. A telescopic push block and several rollers are respectively provided on the upper part of the sliding plate. A telescopic spring connected to the sliding sleeve of the sliding plate is sleeved on the right side of the outer surface of the two guide rods.

[0012] Preferably, the two racks mesh with the two gears respectively.

[0013] Preferably, the right portions of the two arc-shaped plates are respectively connected to the tail portions of the two top rods.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model achieves an integrated process of automatic feeding, stamping, demolding, and finished product unloading and collection of processing plates through the linkage design of the stamping component and the feeding component. It eliminates the need for manual handling of feeding, unloading, and waste cleaning, greatly reducing labor costs and making it suitable for large-scale production scenarios.

[0015] 2. This utility model ensures accurate positioning of the processed plate during conveying and stamping by synchronous conveying of the friction wheel in the feeding assembly, limiting and guiding of the telescopic rod, and cooperation between the stamping assembly and the mold. This ensures the consistency of the bending angle, drilling position and dimensional accuracy of the C-shaped steel purlin, improves the finished product qualification rate, and provides structural protection for the installation stability and operational reliability of the photovoltaic bracket.

[0016] 3. This utility model has a waste bin in the middle of the right side of the workbench. Waste generated during the stamping and drilling process can fall directly into the waste bin through the rectangular hole in the workbench, realizing the centralized collection of waste. This not only avoids the messy working environment caused by scattered waste, but also facilitates the unified recycling and treatment of waste in the future, improves resource utilization and reduces working costs.

[0017] 4. This utility model achieves the linkage of various components through mechanical structures such as rope pulling, gear and rack meshing, and spring reset. No additional drive mechanism is required. Only one hydraulic rod is needed to complete the collaborative operation of multiple processes. The overall structure of the device is compact and the layout is reasonable. While ensuring processing efficiency and accuracy, it reduces additional power consumption and lowers equipment operating costs, making the device highly practical and economical. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective; Figure 3 This is a schematic diagram of the stamping component structure of this utility model; Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the stamping module structure of this utility model; Figure 6 This is a partial schematic diagram of the stamping component structure of this utility model; Figure 7 This is a schematic diagram of the demolding mechanism of this utility model; Figure 8 This is a schematic diagram of the feeding component structure of this utility model; Figure 9 This is a schematic diagram of the feeding component structure of this utility model from another perspective; Figure 10 This is a schematic diagram of the skateboard structure of this utility model.

[0019] In the diagram: 1. Workbench; 2. Storage bin; 3. Processing plate; 4. Stamping assembly; 5. Hydraulic rod; 6. Receiving bin; 7. Scrap bin; 8. Feeding assembly; 41. Support frame; 42. Bracket; 43. Stamping module; 44. Telescopic sleeve; 45. Connecting plate; 46. Telescopic rod; 47. Telescopic cylinder; 48. Mold; 49. Demolding mechanism; 401. Pull rope; 402. Guide wheel; 491. Push rod; 492. Telescopic spring one; 493. Fixed cylinder; 81. Friction wheel; 82. Support plate; 83. Gear; 84. Rack; 85. Guide rod; 86. Telescopic spring two; 87. Slide plate; 88. Curved plate; 89. Roller; 80. Telescopic push block. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Example 1, as Figure 1 As shown, a processing equipment for photovoltaic bracket production includes a workbench 1 and a processing plate 3. A stamping assembly 4 for processing the processing plate 3 is provided on the upper right side of the workbench 1. A hydraulic rod 5 is provided on the upper part of the stamping assembly 4. A storage box 2 for storing the processing plate 3 is provided on the upper left side of the workbench 1. A feeding assembly 8 is provided at the lower part of the storage box 2 and the upper part of the workbench 1. A receiving box 6 is provided at the right edge of the workbench 1. A waste bin 7 is opened in the middle of the right side of the workbench 1.

[0022] When manufacturing photovoltaic (PV) bracket components, C-shaped steel purlins are key load-bearing parts that require stamping, bending, and drilling processes.

[0023] This device mainly processes the processing plate 3 into C-shaped steel purlins by stamping and collecting them. This device is powered by industrial electricity, and the power supply method is well known to those skilled in the art, so it will not be described in detail here.

[0024] The implementation process of this device is as follows: First, the staff powered on the equipment to put the hydraulic rod 5 into standby mode. Then, the staff stacked the processing plates 3 to be processed and placed them into the storage box 2. The processing plates 3 are made of aluminum alloy, which is relatively lightweight while ensuring the support strength. After the processing plate 3 is placed in the storage box 2, the feeding component 8 will support the processing plate 3, thus completing the preparation work; Then, the staff starts the hydraulic rod 5, which drives the stamping assembly 4 to move. When the stamping assembly 4 moves, it drives the feeding assembly 8 to push the processing plate 3 placed in the storage box 2 into the stamping assembly 4.

[0025] Next, the staff controls the hydraulic rod 5 to work, so that the piston rod of the hydraulic rod 5 extends and drives the stamping assembly 4 to move, so that the stamping assembly 4 presses and punches the placed processing plate 3 to process it into the required C-shaped steel purlin. Then the hydraulic rod 5 retracts the piston rod. At this time, the stamping assembly 4 will lift the processing plate 3, which has been processed into C-shaped steel purlin, to achieve the function of automatic demolding. When the hydraulic rod 5 drives the stamping assembly 4 to move upward, the stamping assembly 4 will pull the feeding assembly 8 to move, so that the feeding assembly 8 pushes the processed plate 3 stacked in the storage box 2 into the stamping assembly 4, and at the same time pushes the processed plate 3 to the receiving box 6 for collection. Then the hydraulic rod 5 drives the stamping assembly 4 to process the processed plate 3 again, and repeats the above steps to realize the automatic feeding and unloading movement state.

[0026] In the above, the initial state of the hydraulic rod 5 is the piston rod extension state, while the initial state of the stamping assembly 4 is the combined state. The stamping assembly 4 shown in this solution is in the state of being processed on the uppermost part of the processing plate 3.

[0027] In the above, when the processing plate 3 is being processed, the waste generated will fall into the waste bin 7 through the rectangular hole opened on the upper part of the workbench 1, so that the waste bin 7 can collect the waste.

[0028] As described above, the workbench 1 is equipped with a programmer, which is used to drive the automatic start and stop of the hydraulic rod 5, so that the piston rod of the hydraulic rod 5 can extend and retract back and forth, and process the processing plate 3 in a cycle.

[0029] In Example 2, further, in order to achieve the purpose of processing the processing plate 3 by the stamping assembly 4, see [reference needed]. Figure 3 - Figure 7The stamping assembly 4 includes a support frame 41 installed on the upper right side of the workbench 1, a hydraulic rod 5 installed at the upper center of the support frame 41, a bracket 42 connected to the piston rod of the hydraulic rod 5 at the lower part of the support frame 41, a stamping module 43 connected to the lower four corners of the bracket 42 by vertical rods, a telescopic sleeve rod 44 on the front and rear sides of the right side of the stamping module 43, a symmetrical connecting plate 45 on the lower right side of the two telescopic sleeve rods 44, a mold 48 installed on the upper part of the workbench 1 at the lower middle side of the support frame 41, a symmetrical telescopic cylinder 47 on the upper right side of the mold 48, a telescopic rod 46 in the inner cavity of the two telescopic cylinders 47, a demolding mechanism 49 on the upper left and right sides of the inner cavity of the mold 48, guide wheels 402 on the left and right sides of the middle of the mold 48, and pull ropes 401 installed on the front and rear sides of the lower part of the stamping module 43 by long plates on the outer surface of the two guide wheels 402. Furthermore, the outer surfaces of the two telescopic rods 46 are provided with grooves on the far side, and the outer surfaces of the two telescopic cylinders 47 are provided with sliding holes corresponding to the grooves on the far side, and the two connecting plates 45 extend into the grooves provided by the two telescopic rods 46. Furthermore, the demolding mechanism 49 includes a fixed cylinder 493 installed on the upper part of the inner cavity of the mold 48. The inner cavity of the fixed cylinder 493 is provided with a push rod 491. A telescopic spring 492 is sleeved on the outer surface of the push rod 491. The push rod 491 passes through the top wall of the mold 48 and extends outward. When the processing plate 3 is processed by the stamping assembly 4, the push rod 491 will lift the processed plate 3.

[0030] The working process of stamping assembly 4 is as follows: When the hydraulic rod 5 drives the stamping module 43 to move upward through the bracket 42, it will pull the pull rope 401. Under the action of the guide wheel 402, the pull rope 401 will simultaneously pull the feeding component 8 to move, so that the feeding component 8 pushes the processing plate 3 placed in the storage box 2 to the upper part of the mold 48. Then the hydraulic rod 5 extends the piston rod and drives the stamping module 43 to move downward through the bracket 42, so that the stamping module 43 and the mold 48 process the processing plate 3. The stamping module 43, under the action of several internal cylindrical rods, stamps the processing plate 3 into a C-shape and punches holes in the processing plate 3, thus processing the processing plate 3 into C-shaped steel purlins. The waste generated by punching will fall into the waste bin 7 through the rectangular hole opened on the upper part of the worktable 1.

[0031] In the above process, when the processing plate 3 is being stamped, the ejector rod 491 will be squeezed to slide downward in the fixed cylinder 493, and the telescopic spring 492 will be squeezed, causing the ejector rod 491 to slide into the mold 48. After the stamping is completed, the stamping module 43 moves upward, and the telescopic spring 492 will release the pressure, pushing the ejector rod 491 to move upward, lifting the processing plate 3 after the stamping is completed, thus achieving the demolding effect.

[0032] In the above, when the stamping module 43 moves downward, it will drive the telescopic sleeve 44 and the connecting plate 45 to move downward together. At this time, the telescopic rod 46 will no longer be supported by the connecting plate 45, and will follow the connecting plate 45 to slide downward in the inner cavity of the telescopic cylinder 47. When the connecting plate 45 slides to the lower part of the groove opened by the telescopic rod 46, there is still a distance between the stamping module 43 and the mold 48. At this time, the telescopic sleeve 44 will shorten so that the stamping module 43 and the mold 48 will not obstruct the processing of the processing plate 3.

[0033] In the above, when the hydraulic rod 5 drives the stamping module 43 to move upward, the feeding assembly 8 is driven by the pull rope 401 to push the processing plate 3 stored in the storage box 2 toward the mold 48. At this time, the unprocessed processing plate 3 will push the processed processing plate 3 to the right, detach from the mold 48 and move into the receiving box 6 for receiving and storage.

[0034] In the above description, when the stamping module 43 moves upward, under the action of the telescopic sleeve rod 44, the connecting plate 45 will not initially pull the telescopic rod 46 to slide upward in the inner cavity of the telescopic cylinder 47. When the telescopic sleeve rod 44 returns to its original position... Figure 3 and Figure 4 When the extended state is displayed, it will cause the connecting plate 45 to move upward and slide in the inner cavity of the telescopic rod 46. After the connecting plate 45 moves a certain distance, it will contact the top wall of the slide groove, causing the telescopic rod 46 to move upward in the inner cavity of the telescopic cylinder 47, limiting the processing plate 3 pushed by the feeding component 8, and preventing the unprocessed processing plate 3 from displacing excessively.

[0035] In the above, when the stamping module 43 is at the bottom, the telescopic rod 46 will retract into the telescopic cylinder 47. When the processed plate 3 is pushed, the telescopic rod 46 will not obstruct it. When the processed plate 3 is about to completely leave the mold 48, the telescopic rod 46 will extend, detach the left edge of the processed plate 3, and slide it into the receiving box 6 for collection. At the same time, the telescopic rod 46 limits the unprocessed processed plate 3.

[0036] Furthermore, in order to achieve the purpose of the feeding component 8 pushing the processing plate 3 stored in the storage box 2 onto the upper part of the mold 48, see [reference needed]. Figure 8 , Figure 9 and Figure 10The feeding assembly 8 includes two support plates 82 installed on the upper middle side of the workbench 1. The upper surface of the two support plates 82 is provided with two friction wheels 81. The friction wheels 81 located at the lower part are provided with gears 83 on both the front and rear sides of the rotating shaft. The lower front and rear walls of the inner cavity of the storage box 2 are provided with guide rods 85. The outer surface of the two guide rods 85 is provided with a sliding plate 87. The left front and rear sides of the sliding plate 87 are provided with racks 84. The outer surface of the two sliding sleeves on the right side of the sliding plate 87 is provided with arc-shaped plates 88. The upper part of the sliding plate 87 is provided with telescopic push blocks 80 and several rollers 89. The right side of the outer surface of the two guide rods 85 is provided with telescopic springs 86 connected to the sliding sleeves of the sliding plate 87. Furthermore, the two racks 84 mesh with the two gears 83 respectively; Furthermore, the right sides of the two arc-shaped plates 88 are respectively connected to the tails of the two top rods 491.

[0037] The workflow of feeding component 8 is as follows: When the stamping module 43 moves upward, the top rod 491 pulls the arc plate 88, causing the arc plate 88 to slide the slide plate 87 on the outer surface of the guide rod 85 and compress the telescopic spring 86 to generate pressure. When the slide plate 87 moves, it drives the rack 84 to move together through the sliding sleeve. The rack 84, through its meshing relationship with the gear 83, drives the gear 83 to rotate when it moves, causing the gear 83 to drive the connected friction wheel 81 to rotate.

[0038] In the above, when the slide plate 87 moves, the telescopic pusher 80 pushes the processing plate 3 located at the bottom, pushing the processing plate 3 between the two friction wheels 81. At this time, the lower friction wheel 81 is in a rotating state, and the upper friction wheel 81 is rotatably installed between the two support plates 82, so that the friction wheel 81 pulls the processing plate 3 and moves the conveyed processing plate 3 to the right, moves the processing plate 3 onto the mold 48, and pushes the processed plate 3 to the right into the receiving box 6, completing the automatic feeding.

[0039] In the above, when the processing plate 3 is pulled onto the mold 48, the processing plate 3 located at the top will fall downwards and squeeze the telescopic push block 80 into the slide plate 87. When the stamping module 43 moves downwards, it will loosen the pull rope 401. At this time, the telescopic spring 86 will release pressure and push the slide plate 87 to the left.

[0040] In the above, the telescopic pusher 80 slides to the upper part of the slide plate 87, and a spring is provided at the lower part of the slide plate 87. When the slide plate 87 moves back to the initial position, the telescopic pusher 80 will be released from the pressure state of the processing plate 3. Then, under the action of the spring, the telescopic pusher 80 extends out from the inside of the slide plate 87 and is flush with the upper part of the processing plate 3 located at the bottom, ready to push the next processing plate 3.

[0041] In the above, the design of the roller 89 allows the skateboard 87 to offset part of the friction with the processing plate 3 when it moves to the left, so that the skateboard 87 can slide smoothly to the left.

[0042] It should be noted that the specific installation method, circuit connection method, and control method of the hydraulic rod 5 used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A processing equipment for photovoltaic bracket production, comprising a workbench (1) and a processing plate (3), characterized in that: The upper right side of the workbench (1) is provided with a stamping assembly (4) for processing the processing plate (3). The upper part of the stamping assembly (4) is provided with a hydraulic rod (5). The upper left side of the workbench (1) is provided with a storage box (2) for storing the processing plate (3). The lower part of the storage box (2) and the upper part of the workbench (1) are provided with a feeding assembly (8). The right edge of the workbench (1) is provided with a receiving box (6). The middle right side of the workbench (1) is provided with a waste bin (7).

2. The processing equipment for photovoltaic bracket production according to claim 1, characterized in that: The stamping assembly (4) includes a support frame (41) mounted on the upper right side of the workbench (1). The hydraulic rod (5) is mounted at the upper center of the support frame (41). The lower part of the support frame (41) is provided with a bracket (42) connected to the piston rod of the hydraulic rod (5). The four corners of the lower part of the bracket (42) are connected to stamping modules (43) by vertical rods. The stamping module (43) is provided with telescopic sleeves (44) on both the front and rear sides of the right side. The lower right side of the two telescopic sleeves (44) is provided with symmetrical connecting plates (45). A mold (48) is installed on the upper part of the workbench (1) on the lower side of the middle part of the frame (41). A telescopic cylinder (47) with front and rear symmetry is provided on the upper right side of the mold (48). A telescopic rod (46) is provided in the inner cavity of both telescopic cylinders (47). A demolding mechanism (49) is provided on the upper side of the left and right parts of the inner cavity of the mold (48). A guide wheel (402) is provided on the left and right sides of the middle part of the mold (48). A pull rope (401) is provided on the outer surface of both guide wheels (402) and installed on the front and rear sides of the lower part of the stamping module (43) through a long plate.

3. The processing equipment for photovoltaic bracket production according to claim 2, characterized in that: The outer surfaces of the two telescopic rods (46) are provided with grooves on the far side, and the outer surfaces of the two telescopic cylinders (47) are provided with sliding holes corresponding to the grooves on the far side. The two connecting plates (45) extend into the grooves provided by the two telescopic rods (46).

4. The processing equipment for photovoltaic bracket production according to claim 2, characterized in that: The demolding mechanism (49) includes a fixed cylinder (493) installed on the upper part of the inner cavity of the mold (48). The inner cavity of the fixed cylinder (493) is provided with a push rod (491). A telescopic spring (492) is sleeved on the outer surface of the push rod (491). The push rod (491) passes through the top wall of the mold (48) and extends outward. When the processing plate (3) is processed by the stamping assembly (4), the push rod (491) will lift the processed plate (3) after processing.

5. The processing equipment for photovoltaic bracket production according to claim 4, characterized in that: The feeding assembly (8) includes two support plates (82) installed on the upper middle side of the workbench (1). The upper surface of the two support plates (82) is provided with two friction wheels (81). The friction wheels (81) located at the lower part are provided with gears (83) on both the front and rear sides of the rotating shaft. The lower front and rear walls of the inner cavity of the storage box (2) are provided with guide rods (85). The outer surfaces of the two guide rods (85) are provided with a sliding plate (87). The left front and rear sides of the sliding plate (87) are provided with racks (84). The outer surfaces of the two sliding sleeves on the right side of the sliding plate (87) are provided with arc plates (88). The upper part of the sliding plate (87) is provided with telescopic push blocks (80) and several rollers (89). The right side of the outer surfaces of the two guide rods (85) is provided with telescopic springs (86) connected to the sliding sleeves of the sliding plate (87).

6. The processing equipment for photovoltaic bracket production according to claim 5, characterized in that: The two racks (84) mesh with the two gears (83) respectively.

7. The processing equipment for photovoltaic bracket production according to claim 5, characterized in that: The right sides of the two arc-shaped plates (88) are respectively connected to the tails of the two top rods (491).

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