Keyboard base stamping waste rapid collection equipment
By designing an automated keyboard base stamping waste collection device, which uses a conveyor belt and sliding plate for waste sorting, the problems of low collection efficiency and difficult sorting in existing technologies are solved, achieving efficient waste recycling and improving the production environment.
Patent Information
- Application Number
- CN202522512004.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2035-11-26
AI Technical Summary
In existing technologies, the collection efficiency of keyboard base stamping waste is low, automated classification cannot be achieved, and mixed collection leads to difficulties in subsequent sorting, affecting the production environment and recycling efficiency.
A rapid collection device was designed, comprising a plate frame, an input bin, a separation trough, a collection bin, and a drive mechanism. It utilizes a conveyor belt and a sliding plate for automatic conveying and sorting, achieves size classification of waste materials through the separation trough, and is equipped with a cleaning layer and guide plates to ensure smooth conveying and cleanliness of the equipment.
It has enabled automated collection and sorting of waste materials, improved production efficiency, reduced labor intensity, and ensured stable operation of equipment and efficient utilization of recycled resources.
Smart Images

Figure CN224938995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste treatment equipment technology, and in particular to a rapid collection device for keyboard base plate stamping waste. Background Technology
[0002] As an indispensable input component for computers and various electronic devices, keyboards have a huge market demand and their production process is highly automated. In the keyboard manufacturing process, especially in the stamping and forming process of the metal keyboard base, a large amount of metal stamping waste is generated. These wastes vary in size and shape. If they are not dealt with in a timely and effective manner, they will seriously affect the production site environment and occupy a lot of space.
[0003] Currently, the methods for handling this type of stamping waste are usually primitive and inefficient. The common practice is to place a simple collection box or hopper under the stamping machine. After it is full, workers manually transfer and clean it. This method not only requires a lot of manpower, but the cleaning process is also intermittent. If the cleaning is not done in time, the waste will accumulate and overflow, interfering with the normal operation of the production line.
[0004] More importantly, this simple mixed collection method results in waste materials of different sizes and batches being mixed together. For subsequent recycling, the mixed waste materials need to be manually sorted a second time to classify them according to size and material. This undoubtedly increases the processing cost and complexity, reduces the recycling value of the waste materials and the overall processing efficiency. Therefore, how to achieve efficient and automated collection of stamping waste materials and complete the preliminary classification in the process has become a technical problem that urgently needs to be solved in this field.
[0005] Therefore, this utility model proposes a rapid collection device for keyboard base plate stamping waste to overcome the shortcomings of the prior art. Summary of the Invention
[0006] In view of the problems of low waste collection efficiency, inability to automatically classify waste of different sizes, and easy pollution of the on-site environment in the existing keyboard base stamping waste collection equipment, this utility model aims to provide a keyboard base stamping waste rapid collection device with improved structure that can effectively solve the above problems.
[0007] This utility model provides a rapid collection device for keyboard base stamping waste, including: a frame, an input chamber, a connecting strip, a separation groove one, a separation groove two, a collection chamber, and a fixing plate two; as well as a drive mechanism, a sliding plate, a slide, a receiving groove one, and a receiving groove two.
[0008] The driving mechanism includes a fixed plate, a motor, a rotating shaft, and a transmission belt. The upper surface of the transmission belt is located below the input chamber. The rotating shaft is driven by the motor to drive the belt in a cyclical motion. The sliding plate is slidably connected to the plate frame through a sliding groove. The sliding plate has a receiving groove 1 and a receiving groove 2.
[0009] Furthermore, the input bin is fixedly connected to the top of the plate frame via a connecting strip. Waste enters the equipment through the input bin. The plate frame is provided with a separation trough one and a separation trough two. The separation trough one and the separation trough two are arranged sequentially along a preset material conveying path for sorting waste by size. The collection bin is located at the bottom of the plate frame for finally collecting all waste. The receiving trough one is located directly below the separation trough one, and the receiving trough two is located directly below the separation trough two, cooperating with the corresponding separation troughs to receive the sorted waste.
[0010] Preferably, the drive mechanism further includes a connecting column and a buffer column. The fixed plate is supported on the top of the plate frame by the connecting column and the buffer column. The connecting column provides rigid support, while the buffer column absorbs and buffers vibrations through an internally installed elastomer, ensuring the stable operation of the equipment.
[0011] Preferably, the drive mechanism further includes a cleaning layer and a mounting column. The cleaning layer is fixedly connected to the fixing plate by the mounting column, and the bottom of the cleaning layer abuts against the upper surface of the conveyor belt to continuously clean the surface of the conveyor belt and prevent waste from adhering.
[0012] Preferably, it also includes a baffle plate, which is fixedly connected to a fixed plate on one side near the end of the conveyor belt, for discharging the remaining waste material on the conveyor belt from the equipment.
[0013] Preferably, it also includes a guide plate, which is fixedly connected to the lower part of the discharge end of the input bin. Its structure is in the form of two sides converging towards the middle, and is used to gather the waste material before it falls onto the conveyor belt.
[0014] Preferably, the outer wall of the frame is fixedly connected with multiple downward-extending support columns, which are used to stably support the entire equipment on the ground.
[0015] Preferably, the collection bin is fixed to the inner wall of the frame by a fixing plate 2, which is located below the sliding plate, ensuring that the sorted waste can be effectively collected.
[0016] Preferably, the effective separation size of separation tank one is smaller than that of separation tank two, thereby achieving two-stage accurate classification of waste.
[0017] This utility model has the following beneficial effects: 1. This utility model, by setting up a motor-driven conveyor belt and combining it with an input bin and a bottom collection bin, realizes the automatic conveying and centralized collection of stamping waste, solves the problem of low efficiency and reliance on manual labor for waste collection in the prior art, and achieves the technical effect of improving the level of production automation and reducing labor intensity.
[0018] 2. This utility model, by setting separation grooves of different sizes on the transmission path and cooperating with the sliding plate with corresponding receiving grooves below, can automatically screen and classify waste materials according to size, solving the problem of mixed collection of various waste materials and subsequent sorting difficulties in the prior art, and achieving the technical effect of facilitating waste recycling and improving resource utilization efficiency.
[0019] 3. This utility model, by setting a cleaning layer for scraping off residues on the surface of the conveyor belt and a guide plate for gathering waste, ensures smooth waste conveying and cleanliness of the equipment, solves the problem of waste sticking to the conveyor belt or scattering during conveying, and achieves the technical effect of improving the stability and reliability of equipment operation. Attached Figure Description
[0020] Figure 1 This is a front perspective view of the keyboard base plate stamping waste rapid collection device proposed in this utility model; Figure 2 This is a partial structural exploded view of the keyboard base plate stamping waste rapid collection device proposed in this utility model; Figure 3 This is a partial structural diagram of the keyboard base plate stamping waste rapid collection device proposed in this utility model; Figure 4 This is a partial structural diagram of the keyboard base plate stamping waste rapid collection device proposed in this utility model. Figure 5 This is a partial schematic diagram of the keyboard base plate stamping waste rapid collection device proposed in this utility model.
[0021] Legend: 1. Plate frame; 2. Drive mechanism; 201. Fixed plate one; 202. Connecting column; 203. Buffer column; 204. Motor; 205. Rotating shaft; 206. Conveyor belt; 207. Baffle plate; 208. Mounting column; 209. Cleaning layer; 3. Input bin; 4. Connecting strip; 5. Slide chute; 6. Guide plate; 7. Support column; 8. Separation tank one; 9. Separation tank two; 10. Sliding plate; 11. Collection bin; 12. Fixed plate two; 13. Receiving tank one; 14. Receiving tank two. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] Example: Please refer to Figures 1 to 5 This utility model embodiment provides a rapid collection device for keyboard base stamping waste, including a frame 1. The frame 1 serves as the mounting base for the entire device, and its outer wall is provided with stable support by a column 7. An input chamber 3 is fixedly connected to the top of the frame 1 by a connecting strip 4. Waste enters the device through the input chamber 3. A collection chamber 11 is provided at the bottom of the frame 1. The collection chamber 11 is used to finally collect and store all the waste. The collection chamber 11 is fixed to the inner wall of the frame 1 by a fixing plate 2 12.
[0024] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 The drive mechanism 2 is located on the top of the frame 1. The drive mechanism 2 includes a fixed plate 201, which is supported on the top of the frame 1 by a connecting column 202 and a buffer column 203. A motor 204 is installed on the fixed plate 201. The motor 204 drives the rotating shaft 205 to rotate, and the rotating shaft 205 drives the conveyor belt 206 to move in a circular motion. The upper surface of the conveyor belt 206 is located below the input bin 3 and is used to receive and transport the waste material falling from the input bin 3. Before being transported, the waste material is first fixedly connected to the fixed plate 201. The guide plate 6 below the discharge end of the input bin 3 gathers the material to ensure it falls stably onto the conveyor belt 206. To keep the surface of the conveyor belt 206 clean, a cleaning layer 209 is fixedly connected to the fixing plate 201 via a mounting column 208. The bottom of the cleaning layer 209 abuts against the upper surface of the conveyor belt 206 to scrape off the waste material adhering to it. A baffle plate 207 is also fixedly connected to the side of the fixing plate 201 near the end of the conveyor belt 206 to discharge the remaining waste material from the end of the conveyor belt 206.
[0025] On the waste conveying path, the plate frame 1 is provided with a first separation trough 8 and a second separation trough 9. The first separation trough 8 and the second separation trough 9 are arranged sequentially along the preset material conveying path, and the effective separation size of the first separation trough 8 is smaller than that of the second separation trough 9. Corresponding to the separation structure, a sliding plate 10 is slidably connected to the plate frame 1 through a sliding groove 5. The sliding plate 10 can reciprocate along the length direction of the sliding groove 5. The sliding plate 10 is provided with a first receiving trough 13 and a second receiving trough 14. In the working state, the first receiving trough 13 is located directly below the first separation trough 8, and the second receiving trough 14 is located directly below the second separation trough 9, so as to receive the two sizes of waste materials falling from different separation troughs respectively.
[0026] As an optimized implementation, in order to improve the smoothness of the operation of the drive mechanism 2 and reduce vibration, the fixed plate 201 is supported on the top of the plate frame 1 by the connecting column 202 and the buffer column 203. The connecting column 202 provides the main rigid support, while the buffer column 203 can be equipped with an elastomer to absorb and buffer the mechanical vibration generated by the motor 204 during operation, so as to ensure that the conveyor belt 206 transports materials smoothly.
[0027] As a preferred embodiment, in order to ensure the cleanliness of the conveyor belt 206 and avoid the waste from sticking together and affecting the subsequent separation effect, the drive mechanism 2 also includes a cleaning layer 209. The cleaning layer 209 is fixedly connected to the fixing plate 201 by the mounting column 208, and the bottom of the cleaning layer 209 abuts against the upper surface of the conveyor belt 206, continuously scraping off the residual waste on its surface when the conveyor belt 206 moves.
[0028] In a preferred embodiment, in order to reliably discharge large or irregular waste materials that have not been screened by the separation tank from the equipment, a baffle plate 207 is fixedly connected to the side of the fixed plate 201 near the end of the conveyor belt 206. The baffle plate 207 is used to guide the waste material at the end of the conveyor belt 206 to detach from the conveyor belt 206.
[0029] As a preferred embodiment, in order to enable the waste to be transported to the separation area in a concentrated manner, the equipment also includes a guide plate 6. The guide plate 6 is fixedly connected to the lower part of the discharge end of the input bin 3. Its structure is in the form of two sides converging towards the middle, which can gather the falling waste to the central area of the conveyor belt 206.
[0030] In a preferred embodiment, in order to ensure the overall structural stability of the equipment, the outer wall of the frame 1 is fixedly connected with a number of downwardly extending pillars 7, which are used to stably support the entire equipment on the ground.
[0031] In a preferred embodiment, in order to securely place the collection bin 11 and facilitate its removal, the collection bin 11 is fixed to the inner wall of the frame 1 by a fixing plate 2 12, and its position is exactly below the sliding plate 10, so as to ensure that the waste falling from the receiving slot 1 13 and the receiving slot 2 14 can be received by the collection bin 11.
[0032] In a preferred embodiment, in order to achieve effective classification of waste, the effective separation size of separation tank 8 is smaller than that of separation tank 9, so that the smallest waste material falls through separation tank 8 first, and the slightly larger waste material falls through separation tank 9 next, thereby completing two-stage screening.
[0033] Working principle: There is a connecting strip 4 on the top of the plate frame 1 for connecting the input bin 3. There is a support column 7 on the outer wall of the plate frame 1 for support. After the waste passes through the input bin 3, it is gathered and collected by the guide plate 6. Then, the waste of different sizes is classified and collected by the separation tank 1 8 and the separation tank 2 9. It is collected and stored in the sliding plate 10 connected by the chute 5. There are receiving tank 13 and receiving tank 2 14 on the outer wall of the sliding plate 10 to collect the waste from the separation tank 1 8 and the separation tank 2 9. It falls into the collection bin 11 at the bottom. There is a fixing plate 2 12 on the outer wall of the collection bin 11 for fixing. A drive mechanism 2 is located on the top of the plate frame 1, and a connecting column 202 supports the fixed plate 201. A buffer column 203 is used for buffer support. A motor 204 drives the rotating shaft 205 to rotate on the rear side of the fixed plate 201. The waste material is moved by the bottom of the conveyor belt 206. A mounting column 208 is located on the top right side of the fixed plate 201 and connects to the cleaning layer 209, allowing the cleaning layer 209 to clean the surface of the conveyor belt 206. A baffle plate 207 is located on the right side of the fixed plate 201 to discharge the remaining material out of the device.
Claims
1. A rapid collection device for stamping waste from keyboard base plates, comprising: Plate frame (1), input bin (3), the input bin (3) is fixedly connected to the top of the plate frame (1) by connecting strip (4), separation groove one (8) and separation groove two (9), the separation groove one (8) and separation groove two (9) are both opened on the plate frame (1) and arranged sequentially along the preset material conveying path; collection bin (11), the collection bin (11) is set at the bottom of the plate frame (1); The key feature is that the keyboard base plate stamping waste rapid collection device further includes a drive mechanism (2) and a sliding plate (10). The drive mechanism (2) includes a fixed plate (201), a motor (204) mounted on the fixed plate (201), a rotating shaft (205) driven by the motor (204), and a conveyor belt (206) wound around the rotating shaft (205). The upper surface of the conveyor belt (206) is located below the input compartment (3). The sliding plate (10) is slidably connected to the plate frame (1) through the sliding groove (5). The sliding plate (10) is provided with receiving groove one (13) and receiving groove two (14). The receiving groove one (13) is located directly below the separating groove one (8), and the receiving groove two (14) is located directly below the separating groove two (9).
2. The keyboard chassis stamping waste quick collection apparatus of claim 1, wherein, The drive mechanism (2) further includes a connecting column (202) and a buffer column (203). The fixed plate (201) is supported on the top of the plate frame (1) by the connecting column (202) and the buffer column (203).
3. The keyboard deck stamping waste quick collection apparatus of claim 1, wherein, The drive mechanism (2) further includes a cleaning layer (209) and a mounting post (208). The cleaning layer (209) is fixedly connected to the fixing plate (201) through the mounting post (208), and the bottom of the cleaning layer (209) abuts against the upper surface of the conveyor belt (206).
4. The keyboard deck stamping waste quick collection apparatus of claim 1, wherein, It also includes a baffle plate (207), which is fixedly connected to the side of the fixed plate (201) near the conveying end of the conveyor belt (206).
5. The keyboard deck stamping waste quick collection apparatus of claim 1, wherein, It also includes a guide plate (6), which is fixedly connected to the bottom of the discharge end of the input bin (3) and located above the conveyor belt (206).
6. The rapid collection device for keyboard base plate stamping waste according to claim 1, characterized in that, The outer wall of the frame (1) is supported by a support column (7).
7. The keyboard deck stamping waste quick collection apparatus of claim 1, wherein, The collection chamber (11) is fixed to the inner wall of the frame (1) by a fixing plate (12).
8. The keyboard deck stamping waste quick collection apparatus of claim 1, wherein, The first separation groove (8) and the second separation groove (9) are arranged sequentially along the conveying direction of the conveyor belt (206), and the effective separation size of the first separation groove (8) is smaller than the effective separation size of the second separation groove (9).
