Digital workstation for welding equipment

Abstract

This utility model provides a digital workstation for surfacing welding equipment, characterized by including a work frame, wherein a positioning plate is fixedly connected to the upper front wall of the work frame, the positioning plate is detachably connected to an installation plate via an installation component, the installation plate is fixedly connected to a connecting platform, a linear guide rail is provided in the middle of the connecting platform, a linear motor is slidably connected to the linear guide rail, a fixing block is fixedly connected to the lower part of the linear motor, and the fixing block is fixedly connected to a connecting rod; the present invention integrates the scattered core components such as the control box and power system in traditional surfacing welding equipment into a single welding power source, forming an integrated structure. Through optimized layout and the setting of components such as the work frame and connecting rod, the number of external cable connections is significantly reduced, the risk of failure due to cable aging or poor contact is reduced, and the overall stability of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of surfacing equipment technology, and in particular to a digital workstation for surfacing equipment. Background Technology

[0002] Overlay welding is a surface strengthening and repair technology that involves depositing one or more layers of metal materials with specific properties (such as high hardness, wear resistance, corrosion resistance, and high temperature resistance) onto the surface or edges of a workpiece to improve its surface properties, extend its service life, or repair worn, corroded, or failed parts. It is one of the key processes in fields such as machinery manufacturing, mining, metallurgy, and petrochemicals.

[0003] Traditional surfacing equipment has a relatively dispersed core component such as the control box and power system, and the external cable connections are complicated and lengthy. Over time, cable aging or poor contact can lead to certain equipment failure risks, which in turn affect the welding quality. At the same time, traditional surfacing equipment has a low degree of digitalization and requires high-skilled welding personnel, which makes it difficult to popularize. Utility Model Content

[0004] In view of the above technical problems, this utility model provides an integrated digital workstation for welding equipment.

[0005] This utility model provides a digital workstation for surfacing welding equipment, including a work frame. The upper front wall of the work frame is fixedly connected to a positioning plate. The positioning plate is detachably connected to a mounting plate via an installation component. The mounting plate is fixedly connected to a connecting platform. A linear guide rail is provided in the middle of the connecting platform. A linear motor is slidably connected to the linear guide rail. A fixing block is fixedly connected to the lower part of the linear motor. The fixing block is fixedly connected to a connecting rod. A working unit is detachably connected to the connecting rod. A control box is placed beside the work frame, and the control box is connected to the working unit via a wire.

[0006] The mounting component is a bolt.

[0007] The working unit includes a welding assembly and an air gouging assembly. The welding assembly is detachably connected to one end of the connecting rod, and the air gouging assembly is detachably connected to the other end of the connecting rod.

[0008] The working unit includes two welding assemblies, each of which is detachably connected to a connecting rod.

[0009] The working unit includes two air planer assemblies, each of which is detachably connected to a connecting rod.

[0010] The four bottom corners of the work frame and the four bottom corners of the control box are all fixedly installed with brake wheels.

[0011] A remote control is plugged into the front of the control box. A plug plate is provided on the front wall of the control box, and a plug block is provided on the rear wall of the remote control. The plug plate and the plug block are plugged into each other.

[0012] The welding assembly includes a welding gun, a welding head, and a positioning mounting block. The positioning mounting block is fixedly connected to one side of the welding head, and the welding gun is connected to the lower side of the welding head. A through hole is provided in the middle of the positioning mounting block, and the upper, lower, and rear sides of the positioning mounting block are detachably connected to the connecting rod through fasteners. The air planer assembly includes an air planer gun, an air planer head, and another positioning and mounting block. The air planer gun is connected to the lower part of the air planer head, and the other positioning and mounting block is fixedly connected to the side wall of the air planer head. The other positioning and mounting block is detachably connected to the connecting rod through multiple fasteners.

[0013] This utility model provides a digital workstation for surfacing equipment, characterized in that the surfacing assembly further includes a drive motor A, which is disposed beside the welding head, and the drive motor A drives the welding wire in the welding gun to be stably fed.

[0014] This utility model provides a digital workstation for surfacing equipment, characterized in that the air gouging assembly further includes a drive motor B, which is located beside the air gouging head. The drive motor B drives the automatic feeding of carbon rods inside the air gouging head to ensure the continuous operation of carbon arc air gouging.

[0015] The welding assembly and the air gouging assembly are both connected to the control box via wires.

[0016] The beneficial effects of this utility model are as follows: This utility model provides a digital workstation for surfacing equipment, which integrates the core components such as the scattered control box and power system in traditional surfacing equipment. By optimizing the layout and setting up components such as the work frame and connecting rods, the air gouging component and the surfacing component are combined and controlled by the same control box, which greatly reduces the external cable connection, reduces the risk of failure caused by cable aging or poor contact, and improves the overall stability of the equipment. This equipment supports single-gun surfacing, double-gun surfacing, single-gun air gouging, etc., with a wide working range and strong practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the front structure of the present invention during operation; Figure 2 This is a rear structural diagram of the present invention during operation; Figure 3 This is a front view of the structure of the present invention during operation; Figure 4 This is a front view of the structure of the present invention during operation; Figure 5 This is a schematic diagram of the structure of the welding assembly of this utility model; Figure 6 This is a schematic diagram of the structure of the air gouging assembly of this utility model; Figure 7 This is a partial structural diagram of the present invention.

[0018] Reference numerals: 1-Work frame; 11-Positioning plate; 12-Connecting platform; 121-Mounting plate; 122-Mounting component; 13-Linear guide rail; 14-Linear motor; 15-Connecting rod; 16-Control box; 161-Insert plate; 162-Insert block; 17-Remote controller; 18-With brake wheel; 2-Welding assembly; 21-Welding gun; 22-Welding head; 23-Drive motor A; 24-Positioning mounting block; 3-Air planer assembly; 31-Drive motor B; 32-Air planer gun; 33-Air planer head; 241-Throughing; 25-Fixing component. Detailed Implementation Example 1

[0019] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings.

[0020] like Figure 1 As shown, this utility model provides a digital workstation for surfacing welding equipment, including a work frame 1. The upper front wall of the work frame 1 is fixedly connected to a positioning plate 11. The positioning plate 11 is detachably connected to a mounting plate 121 via a mounting component 122. The mounting plate 121 is fixedly connected to a connecting platform 12. A linear guide rail 13 is provided in the middle of the connecting platform 12. A linear motor 14 is slidably connected to the linear guide rail 13. A fixing block is fixedly connected to the lower part of the linear motor 14. The fixing block is fixedly connected to a connecting rod 15. A working unit is detachably connected to the connecting rod 15. A control box 16 is placed next to the work frame. The control box 16 is connected to the working unit via a wire.

[0021] Mounting component 122 is a bolt.

[0022] The working unit includes a welding assembly 2 and an air gouging assembly 3. The welding assembly 2 is detachably connected to one end of the connecting rod 15, and the air gouging assembly 3 is detachably connected to the other end of the connecting rod 15.

[0023] The working unit includes two welding assemblies 2, each of which is detachably connected to the connecting rod 15.

[0024] The working unit includes two air planer assemblies 3, each of which is detachably connected to the connecting rod 15.

[0025] The four bottom corners of the work frame 1 and the four bottom corners of the control box 16 are all fixedly installed with brake wheels 18.

[0026] A remote control 17 is plugged into the front of the control box 16.

[0027] The welding assembly includes a welding gun 21, a welding head 22, and a positioning mounting block 24. The positioning mounting block 24 is fixedly connected to one side of the welding head 22, and the welding gun 21 is connected to the lower side of the welding head 22. A through hole 241 is provided in the middle of the positioning mounting block 24. The upper, lower, and rear sides of the positioning mounting block 24 are detachably connected to the connecting rod 15 through fasteners 25. The air planer assembly 3 includes an air planer gun 32, an air planer head 33, and another positioning and mounting block 24. The air planer head 33 is connected to the lower part of the air planer gun 32, and the other positioning and mounting block 24 is fixedly connected to the side wall of the air planer head 33. The other fixed mounting block 24 is detachably connected to the connecting rod 15 through multiple fasteners 25.

[0028] This utility model provides a digital workstation for surfacing equipment, characterized in that the surfacing assembly 2 further includes a drive motor A23, which is located beside the welding head 22 and drives the welding wire in the welding gun 21 to be stably fed.

[0029] This utility model provides a digital workstation for surfacing equipment. The feature is that the air gouging assembly 3 further includes a drive motor B31, which is located next to the air gouging head 33. The drive motor B31 drives the automatic feeding of carbon rods inside the air gouging head 33 to ensure the continuous operation of carbon arc air gouging.

[0030] Both the welding assembly 2 and the air gouging assembly 3 are connected to the control box 16 via wires. Example 2

[0031] When using this utility model: as follows Figure 1 The connecting rod is equipped with a welding assembly 2 on one side and an air gouging unit 3 on the other side. By starting the drive motor B31 and the corresponding air gouging power supply, the fatigue removal of the roller sleeve to be processed is started by air gouging. During the process, relevant data is uploaded to the cloud. After the fatigue layer and cracks of the roller sleeve are removed, the drive motor A23 and the power supply of the welding assembly 2 are started to begin welding. The welding data is uploaded in real time during this process. After the welding is completed, the corresponding power supply is turned off. Example 3

[0032] When using this utility model: as follows Figure 3 As shown, welding components 2 are provided on both sides of the connecting rod 15. Start the power supply of the drive motor A23 and the welding components 2 to begin welding. During this process, the welding data is uploaded in real time. After the welding is completed, the corresponding power supply can be turned off. Example 4

[0033] When using this utility model: as follows Figure 4As shown, air planing units 3 are provided on both sides of the connecting rod 15. By starting the drive motor B31 and the corresponding air planing power supply, the fatigue removal of the roller sleeve to be processed is started. During the process, relevant data is uploaded to the cloud. After the fatigue layer and cracks of the roller sleeve are removed, the power is turned off.

[0034] In the above process, the linear motor 14 is used in conjunction with the welding torch. The linear motor 14 drives the welding torch to move in a straight line along the surface of the roller sleeve. Through the drive motor A and the welding wire feeding mechanism inside the welding head, a uniform wear-resistant weld overlay layer is formed. The drive motor A and the structure for feeding the welding wire inside the welding head are existing technologies and can be used by connecting the power supply according to the existing instructions. Therefore, this utility model will not be described in detail.

[0035] In addition, the linear motor 14 can also drive the carbon rod inside the air gouging head 33 to reciprocate, accurately removing surface defects and preparing for subsequent welding.

[0036] It is worth noting that the equipment adopts PLC+ digital system control, with the PLC system located inside the control box and a touch screen on the front of the control box. Users can select modes and set parameters through the touch screen. The equipment supports real-time adjustment and storage of welding parameters, such as current, voltage, and wire feeding speed, which can all be set and modified through the digital interface. The actual current and voltage after welding starts are fed back to the control system in real time.

[0037] The equipment is also equipped with a remote control for wireless operation and has added the function of adjusting the wire feeding speed and voltage in real time via the remote control, which greatly facilitates the operation of on-site personnel.

[0038] The device can upload data set on the touchscreen to the cloud platform, such as jump distance, jump speed, preset current and voltage, and actual current and voltage, all of which can be uploaded to the cloud platform for data storage and analysis.

[0039] The digital system enables remote monitoring of equipment status, supporting fault diagnosis and software upgrades. An after-sales service team can provide regular inspections and maintenance to ensure long-term stable operation of the equipment. Most of the modular algorithms in this digital system are integrated into the software, therefore, this utility model patent will not elaborate on them.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A digital workstation for surfacing welding equipment, comprising a work frame, characterized in that... A positioning plate is fixedly connected to the upper front wall of the work frame. The positioning plate is detachably connected to an installation plate via an installation component. The installation plate is fixedly connected to a connecting platform. A linear guide rail is provided in the middle of the connecting platform. A linear motor is slidably connected to the linear guide rail. A fixing block is fixedly connected to the lower part of the linear motor. The fixing block is fixedly connected to a connecting rod. A working unit is detachably connected to the connecting rod. A control box is placed next to the work frame. The control box is connected to the working unit via a wire. The working unit includes a welding assembly and an air gouging assembly. The welding assembly is detachably connected to one end of the connecting rod, and the air gouging assembly is detachably connected to the other end of the connecting rod. The welding assembly includes a welding gun, a welding head, and a positioning mounting block. The positioning mounting block is fixedly connected to one side of the welding head, and the welding gun is connected to the lower side of the welding head. A through hole is provided in the middle of the positioning mounting block, and the upper, lower, and rear sides of the positioning mounting block are detachably connected to the connecting rod through fasteners. The air planer assembly includes an air planer gun, an air planer head, and another positioning and mounting block. The air planer gun is connected to the lower part of the air planer head, and the other positioning and mounting block is fixedly connected to the side wall of the air planer head. The other positioning and mounting block is detachably connected to the connecting rod through multiple fasteners.

2. The digital workstation for surfacing equipment according to claim 1, characterized in that... A remote control is plugged into the front of the control box. A plug plate is provided on the front wall of the control box, and a plug block is provided on the rear wall of the remote control. The plug plate and the plug block are plugged into each other.

3. The digital workstation for surfacing equipment according to claim 1, characterized in that... Both the welding assembly and the air gouging assembly are connected to the control box via wires.

4. The digital workstation for surfacing equipment according to claim 1, characterized in that... The welding assembly also includes a drive motor A, which is located next to the welding head and drives the welding wire inside the welding gun to be fed stably.

5. The digital workstation for welding equipment according to claim 1, characterized in that... The air gouging assembly also includes a drive motor B, which is located next to the air gouging head. The drive motor B drives the automatic feeding of the carbon rod inside the air gouging head to ensure the continuous operation of carbon arc air gouging.

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