An integrated operation platform for steel pipe construction

Abstract

This utility model relates to the field of construction equipment technology and discloses an integrated operating platform for steel pipe construction, comprising: a support frame; a steel pipe bracket structure, wherein the steel pipe bracket structure is arranged above the support frame along the length direction of the support frame, at least two sets of which are connected to the support frame; a steel pipe is placed on the steel pipe bracket structure along its length direction, and the steel pipe can move around its own axis; at least two sets of pulley groups are arranged on the steel pipe bracket structure along its length direction, each pulley group including two pulleys respectively rotatably connected to the steel pipe bracket structure, and the width distance between the two pulleys is adjustable. This utility model solves the problem that the rotation devices of existing operating platforms are mostly fixed-position devices, which can only operate on steel pipes of a fixed diameter and have poor adaptability to steel pipes of different diameters.

Description

Technical Field

[0001] This utility model relates to the field of building construction equipment technology, specifically to an integrated operation platform for steel pipe construction. Background Technology

[0002] During the construction of dewatering wells, standard steel pipes are usually used as well pipes. Depending on the actual well depth requirements, it is usually necessary to weld the steel pipes on-site to lengthen them, and wrap the pipe body with filter materials (such as non-woven fabric, fine sand filter cloth, etc.) before hoisting to meet the filtration and anti-clogging requirements and ensure the normal use of the dewatering well.

[0003] However, existing operating platforms have the following problems when performing operations such as welding and processing on the steel pipes of dewatering wells:

[0004] The rotating devices of existing operating platforms are mostly fixed-position devices, which can only operate on steel pipes of a fixed diameter. When the diameter of the steel pipe is too large or too small, the rotating device of the operating platform will not be able to effectively support the steel pipe, making it unable to adapt to steel pipes of different diameters. Utility Model Content

[0005] In view of this, the present invention provides an integrated operating platform for steel pipe construction to solve the problem of poor adaptability of existing operating platforms to steel pipes of different diameters.

[0006] This utility model provides an integrated operating platform for steel pipe construction, including: a support frame; a steel pipe bracket structure, which is arranged above the support frame along the length of the support frame, with at least two sets of the steel pipe bracket structure connected to the support frame; a steel pipe is placed on the steel pipe bracket structure along its length, and the steel pipe can move around its own axis; at least two sets of pulley groups are arranged on the steel pipe bracket structure along its length, each pulley group including two pulleys that are rotatably connected to the steel pipe bracket structure, and the width distance between the two pulleys is adjustable.

[0007] Beneficial effects: By adjusting the width between the two pulleys, it can accommodate steel pipes of different diameters. This integrated steel pipe construction operation platform has stronger adaptability to steel pipes of different diameters. At the same time, the pulley block design reduces the friction between the steel pipe and the bracket, allowing the steel pipe to easily rotate around its own axis, which facilitates welding, cutting and other operations, and improves construction efficiency.

[0008] In one optional embodiment, the upper part of the steel pipe bracket structure is provided with a pulley positioning groove and at least three sets of grooves along the width direction. Each set of grooves includes two grooves arranged along the length direction. The pulley is housed in the pulley positioning groove and is rotatably connected to a rotating shaft assembly. The two ends of the rotating shaft assembly are detachably disposed in the two grooves of the groove set.

[0009] In one alternative embodiment, the groove is U-shaped with the opening facing upwards, and the shaft assembly is at least partially disposed within the groove.

[0010] In one alternative implementation, the steel pipe bracket structure is snap-fitted to the support frame.

[0011] Beneficial effects: Because the steel pipe bracket structure and support frame are connected via a snap-fit ​​connection, steel pipe bracket structures can be flexibly added to the support frame according to the specific length of the steel pipe when operating on steel pipes of different lengths. Therefore, the integrated steel pipe construction platform has stronger adaptability to steel pipes of varying lengths. Furthermore, the detachable design of the support frame and steel pipe bracket structure makes the entire platform easy to assemble and disassemble, adaptable to the needs of various construction sites, and effectively reduces transportation and storage costs.

[0012] In one optional embodiment, the steel pipe bracket structure includes: a first bracket platform, on which a pulley block is rotatably mounted; a second bracket platform, which is fixedly connected to the bottom of the second bracket platform; at least two sets of fixing plate groups, each fixing plate group including one or two fixing plates, the fixing plates being fixedly connected to the bottom of the second bracket platform; when the fixing plate group includes two fixing plates, a groove is formed between the two fixing plates, and the side plate of the support frame is engaged in the groove; when the fixing plate group includes one fixing plate, the fixing plate is located outside the side plate of the support frame.

[0013] In one optional embodiment, the support frame is an H-beam; the lower part of the second bracket platform is provided with a first end and a second end along the width direction, two fixing plates are provided below the first end of the second bracket platform and are respectively provided on both sides of one vertical side of the H-beam, and a fixing plate is provided below the second end of the second bracket platform and is provided on the outside of the other vertical side of the H-beam, and the three fixing plates are integrally connected with the H-beam in a snap-fit ​​connection.

[0014] Beneficial effects: The snap-fit ​​design between the H-beams and the fixing plate significantly improves the overall stability and robustness of the integrated steel pipe construction platform. During the steel pipe welding process, the stability of the steel pipe is enhanced, thereby effectively improving welding efficiency and ensuring more consistent welding quality.

[0015] In one alternative implementation, the fixing plate is trapezoidal, with one long end fixedly connected to the second bracket platform.

[0016] In one alternative implementation, the thickness of the second bracket platform is 10 mm.

[0017] In one alternative implementation, the first bracket platform, the second bracket platform, and the fixing steel plate are made of steel.

[0018] In one alternative implementation, the overall height of the integrated steel pipe construction operation platform is 0.6m.

[0019] Beneficial effects: The 0.6m height is more ergonomically designed, making it easier and less strenuous for operators to perform tasks such as welding. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 This is a front view of the integrated steel pipe construction operation platform according to an embodiment of the present utility model;

[0022] Figure 2 for Figure 1 The top view of the integrated steel pipe construction operation platform shown;

[0023] Figure 3 for Figure 1 The left view of the integrated steel pipe construction operation platform shown.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Steel pipe; 2. Support frame; 3. Steel pipe bracket structure; 301. First bracket platform; 302. Second bracket platform; 303. Fixing plate; 304. Pulley block; 305. Groove; 306. Pulley positioning groove. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] The following is combined with Figures 1 to 3 The following describes embodiments of the present invention.

[0028] According to an embodiment of this utility model, this utility model provides an integrated operating platform for steel pipe construction, specifically an integrated operating platform for steel pipe construction in dewatering wells, comprising: a support frame 2 and a steel pipe bracket structure 3. The steel pipe bracket structure 3 is positioned above the support frame 2, along the length of the support frame 2, with at least two sets provided, and connected to the support frame 2. A steel pipe 1 is placed above the steel pipe bracket structure 3 along its length, and the steel pipe 1 can move around its own axis. At least two sets of pulley groups 304 are arranged above the steel pipe bracket structure 3 along its length. Each pulley group 304 includes two pulleys rotatably connected to the steel pipe bracket structure 3, and the width distance between the two pulleys is adjustable. In use, the steel pipe 1 is hoisted onto the pulley group 304, and manually or mechanically assisted in rotation and positioning. After welding and material wrapping are completed, it can be directly transported to the construction area or hoisted into the well. This platform has high adaptability and good on-site applicability.

[0029] The aforementioned integrated steel pipe construction operation platform adjusts the width between two pulleys to a suitable pulley width according to the diameter of the steel pipe 1 to be operated, thereby adapting to steel pipes 1 of different diameters for operation. At the same time, the design of the pulley block 304 reduces the friction between the steel pipe 1 and the steel pipe bracket structure 3, allowing the steel pipe 1 to easily rotate around its own axis, facilitating welding, cutting and other operations, and improving construction efficiency.

[0030] In one optional embodiment, the upper part of the steel pipe bracket structure 3 is provided with a pulley positioning groove 306 and at least three sets of grooves along the width direction. Each set of grooves includes two grooves 305 arranged along the length direction. The pulley is housed in the pulley positioning groove 306 and is rotatably connected to a shaft assembly. The shaft assembly consists of a bearing and a nut. Both ends of the bearing are embedded in the grooves 305 respectively and are connected by clamping the nut to the grooves 305 to achieve a detachable connection.

[0031] For steel pipes 1 of different diameters, the operator can insert the corresponding groove groups into both ends of the pulley's rotating shaft assembly. For example, when supporting a large-diameter steel pipe 1, select two groove groups with a larger spacing; when supporting a small-diameter steel pipe 1, select two groove groups with a smaller spacing.

[0032] When it is necessary to replace steel pipe 1 with one of different diameters, simply loosen the nut, remove the rotating shaft assembly from the current groove group, re-insert it into the groove group with the target spacing, and fix the nut. This allows for quick adjustment of the pulley spacing, achieving adaptation to the new diameter steel pipe 1. This design solves the problem that traditional fixed-position rotating devices can only operate on steel pipes 1 of a fixed diameter. This embodiment significantly improves the platform's adaptability to steel pipes 1 of different specifications by adjusting the width-direction spacing between the two pulleys.

[0033] Furthermore, the groove 305 is U-shaped with the opening facing upwards. When installing the shaft assembly, the shaft assembly can be directly inserted into the groove 305 from above without complicated lateral alignment or disassembly procedures. Operators can quickly complete the installation, disassembly, and spacing adjustment of the pulley block 304.

[0034] The rotating shaft assembly is at least partially set in the groove 305, allowing the rotating shaft assembly to be quickly inserted into the groove 305 in a semi-embedded manner without complicated alignment. With the U-shaped opening facing upward, the operator can directly put the rotating shaft assembly into the groove 305 from above and fix it with a nut, which significantly reduces the installation difficulty and improves the efficiency of pulley spacing adjustment.

[0035] In existing operating platforms, the bracket structure and support frame are mostly fixedly connected. For steel pipes 1 of varying lengths, the operation of the steel pipes 1 is unstable, inconvenient, and poses a risk of mechanical injury. To solve this problem, in one optional embodiment, the steel pipe bracket structure 3 is connected to the support frame 2 by a snap-fit ​​connection.

[0036] Because the steel pipe bracket structure 3 and the support frame 2 are connected by a snap-fit ​​mechanism, when operating steel pipes 1 of different lengths, steel pipe bracket structures 3 can be flexibly added to the support frame 2 according to the specific length of the steel pipe 1, and the spacing between two adjacent steel pipe bracket structures 3 along the length direction can be adjusted. This integrated steel pipe construction platform exhibits stronger adaptability when dealing with steel pipes 1 of different lengths. In addition, the detachable design of the support frame 2 and the steel pipe bracket structure 3 not only makes the entire platform easy to assemble and disassemble, but also adapts to the needs of various construction sites, effectively reducing transportation and storage costs.

[0037] In one optional embodiment, the steel pipe bracket structure 3 includes: a first bracket platform 301, a second bracket platform 302, and at least two sets of fixing plate assemblies. A pulley assembly 304 is rotatably mounted on the first bracket platform 301; the second bracket platform 302 is fixedly connected to the bottom of the second bracket platform 302; each fixing plate assembly includes one or two fixing plates 303, which are fixedly connected to the lower part of the second bracket platform 302; when the fixing plate assembly includes two fixing plates 303, a groove is formed between the two fixing plates 303, and the side plate of the support frame 2 is engaged in the groove; when the fixing plate assembly includes one fixing plate 303, the fixing plate 303 is located outside the side plate of the support frame 2.

[0038] In a preferred embodiment, the support frame 2 is an H-beam. The lower part of the second bracket platform 302 has a first end and a second end along its width. Two fixing plates 303 are located below the first end of the second bracket platform 302 and are respectively positioned on both sides of one vertical side of the H-beam. A fixing plate 303 is located below the second end of the second bracket platform 302 and is positioned on the outer side of the other vertical side of the H-beam. The three fixing plates 303 are integrally connected to the H-beam in a snap-fit ​​manner. This snap-fit ​​design between the H-beam and the fixing plates 303 significantly improves the overall stability and robustness of the integrated steel pipe construction platform. During the welding process of the steel pipe 1, the stability of the steel pipe 1 is enhanced, thereby effectively improving welding efficiency and ensuring more stable welding quality.

[0039] More specifically, the fixing plate 303 is trapezoidal, with one long end fixedly connected to the second bracket platform 302.

[0040] More specifically, the thickness of the second bracket platform 302 is 10mm.

[0041] More specifically, the first bracket platform 301, the second bracket platform 302, and the fixing plate 303 are made of steel.

[0042] In one optional embodiment, the overall height of the integrated steel pipe construction operation platform is 0.6m, which facilitates simultaneous operation by construction personnel on both sides of the steel pipe 1. It is suitable for circumferential welding of the steel pipe 1 and can also be used for wrapping and fixing materials such as non-woven fabric and filter cloth.

[0043] The operation steps of the integrated steel pipe construction platform are as follows: First, select a suitable groove 305 according to the diameter of the steel pipe 1 and install the pulley block 304; second, arrange multiple steel pipe bracket structures 3 at intervals according to the length of the steel pipe 1; next, use a crane to lift the steel pipe 1 onto the pulley block 304 on the steel pipe bracket structure 3; then, the operator begins the butt welding operation of the steel pipe 1. The operator can easily weld the steel pipe 1 by rolling it at the same position and height; after welding, non-destructive testing can be performed by rolling; after passing the test, the operator wraps the filter material by rolling the steel pipe 1 according to the design requirements; after the wrapping process is completed, the pipe is hoisted down into the well and proceeds to the next operation.

[0044] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. An integrated operation platform for steel pipe construction, comprising: Support frame (2); A steel pipe bracket structure (3) is set above the support frame (2) and along the length of the support frame (2). At least two sets are set and connected to the support frame (2). A steel pipe (1) is placed above the steel pipe bracket structure (3) along the length direction. The steel pipe (1) can move around its own axis. The feature is that at least two sets of pulley groups (304) are arranged above the steel pipe bracket structure (3) along the length direction. The pulley group (304) includes two pulleys that are rotatably connected to the steel pipe bracket structure (3) respectively, and the width distance between the two pulleys is adjustable.

2. The integrated operation platform for steel pipe construction according to claim 1, characterized in that, The upper part of the steel pipe bracket structure (3) is provided with a pulley positioning groove (306) and at least three sets of grooves along the width direction. Each set of grooves includes two grooves (305) arranged along the length direction. The pulley portion is housed in the pulley positioning groove (306), and the pulley is rotatably connected to a rotating shaft assembly. The two ends of the rotating shaft assembly are respectively detachably disposed in the two grooves (305) of the groove group.

3. The integrated operating platform for steel pipe construction of claim 2, wherein The groove (305) is U-shaped with the opening facing upwards, and the rotating shaft assembly is at least partially disposed within the groove (305).

4. The integrated operating platform for pipe construction of claim 1, wherein, The steel pipe bracket structure (3) is connected to the support frame (2) by a snap-fit.

5. The integrated operating platform for pipe construction according to claim 4, wherein The steel pipe bracket structure (3) includes: The first bracket platform (301) is rotatably mounted on the first bracket platform (301); The second bracket platform (302) is fixedly connected to the bottom of the second bracket platform (302); At least two sets of fixing plates are provided, each set including one or two fixing plates (303), the fixing plates (303) being fixedly connected to the lower part of the second bracket platform (302); when the fixing plate set includes two fixing plates (303), a slot is formed between the two fixing plates (303), and the side plate of the support frame (2) is engaged in the slot; when the fixing plate set includes one fixing plate (303), the fixing plate (303) is located outside the side plate of the support frame (2).

6. The integrated operation platform for steel pipe construction according to claim 5, characterized in that, The support frame (2) is an H-beam; The lower part of the second bracket platform (302) is provided with a first end and a second end along the width direction. Two fixing plates (303) are provided below the first end of the second bracket platform (302) and are respectively provided on both sides of one vertical side of the H-beam. A fixing plate (303) is provided below the second end of the second bracket platform (302) and is provided on the outside of the other vertical side of the H-beam. The three fixing plates (303) are integrally connected with the H-beam in a snap-fit ​​manner.

7. The integrated operation platform for steel pipe construction according to claim 5, characterized in that, The fixing plate (303) is trapezoidal, and one end of its long base is fixedly connected to the second bracket platform (302).

8. The integrated operation platform for steel pipe construction according to claim 5, characterized in that, The thickness of the second bracket platform (302) is 10mm.

9. The integrated operation platform for steel pipe construction according to claim 5, characterized in that, The first bracket platform (301), the second bracket platform (302), and the fixing plate (303) are made of steel.

10. A steel pipe construction integrated operation platform according to any one of claims 1-9, characterized in that, The overall height of the integrated steel pipe construction operation platform is 0.6m.

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